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At least 145 records · Page 8

Flat tensile specimen design for advanced composites

Finite element analyses of flat, reduced gage section tensile specimens with various transition region contours were performed. Within dimensional constraints, such as maximum length, tab region width, gage width, gage length, and minimum tab length, a transition contour radius of 41.9 cm produced the lowest stress values in the specimen transition region. The stresses in the transition region were not sensitive to specimen material properties. The stresses in the tab region were sensitive to specimen composite and/or tab material properties. An evaluation of stresses with different specimen composite and tab material combinations must account for material nonlinearity of both the tab and the specimen composite. Material nonlinearity can either relieve stresses in the composite under the tab or elevate them to cause failure under the tab.

Worthem, Dennis W.↗

Parametric Study of a Mixer/Ejector Nozzle with Mixing Enhancement Devices

A numerical study employing a simplified model of the High Speed Civil Transport mixer/ejector nozzle has been conducted to investigate the effect of tabs (vortex generators) on the mixing process. More complete mixing of the primary and secondary flows within the confined ejector lowers peak exit velocity resulting in reduced jet noise. Tabs were modeled as vortex pairs and inserted into the computational model. The location, size, and number of tabs were varied and its effect on the mixing process is presented here both quantitatively and qualitatively. A baseline case (no tabs) along with six other cases involving two different vortex strengths at three different orientations have been computed and analyzed. The case with the highest vorticity (six vortices representing large tabs) gives the best mixing. It is shown that the influence of the vorticity acts primarily in the forward or middle portions of the duct, significantly alters the flow structure, and promotes some mixing in the lateral direction. Unmixed pockets were found at the top and bottom of the lobe, and more clever placement of tabs improved mixing in the vertical direction. The technique of replacing tabs with vortices shows promise as an efficient tool for quickly optimizing tab placement in lobed mixers.

DalBello, T.↗

Supersonic jet mixing enhancement by vortex generators

Experiments were conducted to explore the effects of vortex generators, in the form of tabs projecting normally into the jet, on the mixing and the far-field noise characteristics of a jet. A converging-diverging nozzle with a design Mach number of 1.36 was used in the experiments. The flow regimes from subsonic to highly underexpanded supersonic conditions were studied. One, two, and four tabs were used and some of the findings of previous investigators were examined and confirmed. The tabs eliminated screech noise from moderately overexpanded cases to highly underexpanded cases. Detailed flow visualizations and measurements showed that two tabs bifurcated the jet at all Mach numbers. While the effect of two tabs was persistent and the jet remained bifurcated, the distortions produced by one and four tabs disappeared by a streamwise distance of approximately 16 jet diameters. Two and four tabs significantly increased the entrainment of ambient air into the jet.

Samimy, M.↗

Numerical investigation of multi-element airfoils

The flow over multi-element airfoils with flat-plate lift-enhancing tabs was numerically investigated. Tabs ranging in height from 0.25 percent to 1.25 percent of the reference airfoil chord were studied near the trailing edge of the main-element. This two-dimensional numerical simulation employed an incompressible Navier-Stokes solver on a structured, embedded grid topology. New grid refinements were used to improve the accuracy of the solution near the overlapping grid boundaries. The effects of various tabs were studied at a constant Reynolds number on a two-element airfoil with a slotted flap. Both computed and measured results indicated that a tab in the main-element cove improved the maximum lift and lift-to-drag ratio relative to the baseline airfoil without a tab. Computed streamlines revealed that the additional turning caused by the tab may reduce the amount of separated flow on the flap. A three-element airfoil was also studied over a range of Reynolds numbers. For the optimized flap rigging, the computed and measured Reynolds number effects were similar. When the flap was moved from the optimum position, numerical results indicated that a tab may help to reoptimize the airfoil to within 1 percent of the optimum flap case.

Cummings, Russell M.↗

Spreading Characteristics and Thrust of Jets from Asymmetric Nozzles

The spreading characteristics of jets from several asymmetric nozzles are studied in comparison to those of an axisymmetric jet, over the Mach number (M(sub J)) range of 0.3 to 1.96. The effect of tabs in two cases, the axisymmetric nozzle fitted with four tabs and a rectangular nozzle fitted with two large tabs, is also included in the comparison. Compared to the axisymmetric jet, the asymmetric jets spread only slightly faster at subsonic conditions, while at supersonic conditions, when screech occurs, they spread much faster. Screech profoundly increases the spreading of all jets. The effect varies in the different stages of screech, and the corresponding unsteady flowfield characteristics are documented via phase-averaged measurement of the fluctuating total pressure. An organization and intensification of the azimuthal vortical structures under the screeching condition is believed to be responsible for the increased spreading. Curiously, the jet from a 'lobed mixer' nozzle spreads much less at supersonic conditions compared to all other cases. This is due to the absence of screech with this nozzle. Jet spreading for the two tab configurations, on the other hand, is significantly more than any of the no-tab cases. This is true in the subsonic regime, as well as in the supersonic regime in spite of the fact that screech is essentially eliminated by the tabs. The dynamics of the streamwise vortex pairs produced by the tabs cause the most efficient jet spreading thus far observed in the study.

Zaman, K. B. M. Q.↗

Jet Spreading Increase by Passive Control and Associated Performance Penalty

This paper reviews the effects of 'screech', 'asymmetric nozzle shaping', 'tabs' and 'overexpansion' on the spreading of free jets. Corresponding thrust penalty for the tabs and overexpanded condition are also evaluated. The asymmetric shapes include rectangular ones with varying aspect ratio. Tabs investigated are triangular shaped 'delta-tabs' placed at the exit of a convergent circular nozzle. The effect of overexpansion is examined with circular convergent-divergent (C-D) nozzles. Tabs and overexpansion are found to yield the largest increase in jet spreading. Each, however, involves a performance penalty, i.e., a loss in thrust coefficient. Variation of the size of four delta-tabs show that there exists an optimum size for which the gain in jet spreading is the maximum per unit loss in thrust coefficient. With the C-D nozzles, the minimum in thrust coefficient is expected near the beginning of the overexpanded regime based on idealized flow calculations. The maximum increase in jet spreading, however, is found to occur at higher pressure ratios well into the overexpanded regime. The optimum benefit with the overexpanded flow, in terms of gain in spreading for unit penalty, is found to be comparable to the optimum tab case.

Zaman, K. B. M. Q.↗

Survivability of Affordable High Temperature Polymer Matrix Composites for Propulsion Engine Components

PMR-type polyimides are regarded as state of the art high temperature polymers, due to their excellent thermo-mechanical properties and thermo-oxidative stability. One of their drawbacks, however is the inability to process them using cost-effective processing methods such as Resin Transfer Molding (RTM) and Resin Film Infusion (RFI). Development of low viscosity, high temperature polymers has been the subject of intense research. Recently, a new generation of low viscosity polyimides were synthesized by the introduction of twisted biphenyl or binapthyl groups into the backbone. This report details the progress for Year 1, which has involved acquiring samples and initiating Phases I and II of the proposed research. Specifically, studies of the process-property relationships of a series of polymers using oligomers based on 2,3,3' ,4'-biphenyltertracarboxylic dianhydride (PBDA) and a mixture of a diamine, BAX and a triamine, 1,3,5-Tris (4-aminophenoxybenzene), TAB, where the amount of TAB was varied have been initiated. The sample containing 10 percent TAB possesses a slightly higher degree of crystalline order versus that of the 20 percent TAB sample, based on x-ray diffraction studies of the b-staged oligomers. Both systems lose all of the crystalline order upon curing, however. The chemorheology has been studied as a function of the TAB content. While the magnitude of the viscosity is essentially the same for both systems, the cure kinetics of the 10 percent TAB system is faster than that for the 20 percent TAB system. The sample exhibits a melting-recrystallization-remelting behavior before the crosslinking commences. Correlation of other kinetic parameters, such as the activation energies for curing, the Tg and mechanical properties to the structure of these systems is underway. Future studies will involve characterization of mechanical and thermal properties of the pure resins and the fabrication of fiber reinforced composites using these materials.

Dean, Derrick↗

Improved Flat Specimens For Tensile And Fatigue Testing Of Composites

Improved shape proposed for flat, reduced-gauge-section specimens for tensile and fatigue testing of advanced composite materials at ambient and high temperatures. Typical specimen consists of flat bar 15.2 centimeters long, 1.27 centimeters wide, and 0.318 centimeters thick, with full-width tab regions at ends, 3.81-centimeters-long gauge section of reduced width in middle, and two transition regions where width tapers between tab and gauge widths along 6.35-centimeters-radius circular arc tangent to edge of gauge section. Specimen gripped by squeezing between tabs in tab regions, and tensile test load applied via tab grips. Configuration reduces undesired concentrations of stresses in transition and tab regions, forcing tensile failure to occur in gauge section and ensuring more-consistent results in tensile tests.

Worthem, Dennis W.↗

Numerical Simulation of Mixing Enhancement in a Hot Supersonic Jet

Experimental observations show that the presence of small tabs on the edge of a hot, compressible jet exiting into a slower moving, colder ambient flow can increase the rate of spreading of the jet. This suggests that the rate of mixing of the jet and the ambient fluid is also increased. In order to elucidate the physical mechanism responsible for the increased spreading rate a set of calculations were carried out within the framework of the compressible three dimensional Navier-Stokes equations. A series of grid refinements were made to assess the accuracy of the results. The first simulated the flow without the tabs, obtaining reasonable agreement with experimental measurements of the velocity. We then simulated the flow, without tabs, over a range of values of the convective Mach number in order to determine the dependence of the mixing on this parameter. Simulations with modeled tabs were also carried out. In these calculations the effect of the tabs on the flow was modeled by pairs of counter rotating vortices. The results of these calculations indeed show that the presence of the tabs increase the spreading rate of the jet. The basic physical mechanism responsible for the enhanced spreading rate is discussed and qualitative comparisons with flow visualizations are made.

Grosch, C. E.↗

The Effect of Vortex Generators on a Jet in a Cross-Flow

The effect of vortex generators in the form of tabs on the penetration and spreading of a jet in a cross-flow has been studied experimentally. It is found that the tab has very little effect when placed on the leeward side, i.e., on the downstream edge of the jet nozzle relative to the free-stream flow. A study of the static pressure distribution reveals significantly lower pressures on the leeward side. Thus, when placed on that side the tab does not produce a "pressure hill" of sufficient magnitude that is the primary source of streamwise vorticity in the flow field over the tab. This qualitatively explains the ineffectiveness. In comparison, there is a significant effect on the flow field when the tab is placed on the windward side, The sense of vorticity generated by the tab in the latter configuration is opposite to that of the bound vortex pair that otherwise characterizes the flow. Thus, the strength of the bound vortex pair is diminished and the jet penetration is reduced.

Zaman, K. B. M. Q.↗

Spreading Characteristics of Compressible Jets from Nozzles of Various Geometries

The spreading characteristics of jets from several asymmetric nozzles, and a set of rectangular orifices are compared, covering a jet Mach number range of 0.3-2.0. The effect of 'tabs' for a rectangular and a round nozzle is also included in the comparison. Compared to a round jet, the jets from the asymmetric nozzles spread only slightly more at subsonic conditions whereas at supersonic conditions, when 'screech' occurs, they spread much more. The dynamics of the azimuthal vortical structures of the jet, organized and intensified under the screeching condition, are thought to be responsible for the observed effect at supersonic conditions. Curiously, the jet from a 'lobed' nozzle spreads much less at supersonic condition compared to all other cases; this is due to the absence of screech with this nozzle. Screech stages inducing flapping, rather than varicose or helical, flow oscillation cause a more pronounced jet spreading. At subsonic conditions, only a slight increase in jet spreading with the asymmetric nozzles contrasts previous observations by others. The present results show that the spreading of most asymmetric jets is not much different from that of a round jet. This inference is further supported by data from the rectangular orifices. In fact, jets from the orifices with small aspect ratio (AR) exhibit virtually no increase in the spreading. A noticeable increase commences only when AR is larger than about 10. Thus, 'shear layer perimeter stretching', achieved with a larger AR for a given cross-sectional area of the orifice, by itself, proves to be a relatively inefficient mechanism for increasing jet spreading. In contrast, the presence of streamwise vortices or 'natural excitation' can cause a significant increase - effects that might explain the observations in the previous investigations. Thus far, the biggest increase in jet spreading is observed with the tabs. This is true in the subsonic regime, as well as in the supersonic regime, in spite of the fact that screech is eliminated by the tabs. The characteristic spreading of the tabbed jets is explained by the induced motion of the tab-generated streamwise vortex pairs. The tabs, however, incur thrust loss; the flow blockage and loss in thrust coefficient, vis-a-vis the spreading increase, are evaluated for various configurations.

Zaman, K. B. M. Q.↗

Computational Aeroheating Predictions for Mars Lander Configurations

The proposed Mars Science Laboratory (MSL) mission is intended to deliver a large rover to the Martian surface within 10 km of the target site. This paper presents computational fluid dynamics (CFD) predictions of forebody heating rates for two MSL entry configurations with fixed aerodynamic trim tabs. Results are compared to heating on a 70-deg sphere-cone reference geometry. All three heatshield geometries are designed to trim hypersonically at a 16 deg angle of attack in order to generate the lift-to-drag ratio (LID) required for precision landing. Comparisons between CFD and tunnel data are generally in good agreement for each configuration, but the computations predict more flow separation and higher heating on a trim tab inclined 10 deg relative to the surface. CFD solutions at flight conditions were obtained using an 8-species Mars gas in chemical and thermal non-equilibrium. Laminar and Baldwin-Lomax solutions were used to estimate the effects of the trim tabs and turbulence on heating. A tab extending smoothly from the heatshield flank is not predicted to increase laminar or turbulent heating rates above the reference levels. Laminar heating on a tab deflected 10 deg from the conical heatshield is influenced by flow separation and is up to 35% above the baseline heating rate. The turbulent solution on the inclined tab configuration predicts attached flow and a 43% heating increase above the reference level.

Edquist, Karl T.↗

Computational Aeroheating Predictions for Mars Lander Configurations

The proposed Mars Science Laboratory (MSL) mission is intended to deliver a large rover to the Martian surface within 10 km of the target site. This paper presents computational fluid dynamics (CFD) predictions of forebody heating rates for two MSL entry configurations with fixed aerodynamic trim tabs. Results are compared to heating on a 70-deg sphere-cone reference geometry. All three heatshield geometries are designed to trim hypersonically at a 16 deg angle of attack in order to generate the lift-to-drag ratio (L/D) required for precision landing. Comparisons between CFD and tunnel data are generally in good agreement for each configuration, but the computations predict more flow separation and higher heating on a trim tab inclined 10 deg relative to the surface. CFD solutions at flight conditions were obtained using an 8-species Mars gas in chemical and thermal nonequilibrium. Laminar and Baldwin-Lomax solutions were used to estimate the effects of the trim tabs and turbulence on heating. A tab extending smoothly from the heatshield flank is not predicted to increase laminar or turbulent heating rates above the reference levels. Laminar heating on a tab deflected 10 deg from the conical heatshield is influenced by flow separation and is up to 35% above the baseline heating rate. The turbulent solution on the inclined tab configuration predicts attached flow and a 43% heating increase above the reference level.

Edquist, Karl T.↗

A 150-kW 99% Efficient All-Silicon-Carbide Triple-Active-Bridge Converter for Solar-Plus-Storage Systems

Solar-plus-storage systems could effectively mitigate the uncertainties of the photovoltaic (PV) generation and improve system reliability by adding an integrated battery energy storage system. As a three-port bidirectional isolated dc–dc converter with soft-switching capability, the triple-active-bridge (TAB) converter inherently matches the requirements of the solar-plus-storage system. However, challenges still remain in the TAB converter design to further improve system efficiency. In this article, the detailed design, implementation, and demonstration for a silicon carbide (SiC) 150-kW TAB converter are presented. Starting from a brief review of the TAB converter, the modulation scheme, power characteristics, and soft-switching region are analyzed. Then, the detailed design of the H-bridge converter building block is given. Here, to improve the system efficiency, a comprehensive characterization of the SiC gate driver with various external gate resistances is performed to address tradeoffs between switching loss and voltage overshoot during transients, as well as the thermal performance of the H-bridge building block. In addition, the design and characterization of the 20-kHz three-port transformer are also given. Comprehensive experimental studies are conducted on a full-power prototype to verify the proposed design. With a measured 99.1% peak efficiency, the proposed TAB converter can fulfill the requirements for solar-plus-storage applications.

14 SOLAR ENERGY↗

Development of the Well-to-Wake Life Cycle Assessment Model for Marine Fuels in R&D GREET 2025

The Marine analysis capabilities in the 2025 Research and Development Greenhouse gases, Regulated Emissions, and Energy use in Technologies (R&D GREET) have been updated to incorporate the latest findings from the Fourth International Maritime Organization (IMO) GHG Study.1 To support these updates and enhance user flexibility, the former single marine module used in previous R&D GREET versions has been split into two workbook tabs: The Marine_Fuel tab, which covers the fuel-cycle, and the Marine_Trip tab, which covers the trip-cycle. In the Marine_Fuel tab, fuel cycle results for 39 marine fuels are available—assuming a slow speed diesel engine—and can be seen in Appendix A. However, there are options for changing feedstocks for multiple fuels, ability to view results with or without pilot fuels for fuels such as methanol and ammonia, and carbon capture options. All these combinations make the number of total possible pathways over one hundred. For each pathway, life cycle emission results are divided into feedstock, conversion, and combustion categories, along with pilot fuel supply chain emissions for fuels used in dual fuel engines. In the newly created Marine_Trip tab, users can view the life cycle emissions of using these fuels from a trip perspective. Compared to R&D GREET 2024, 16 new types of vessels are added in R&D GREET 2025. Examples of results assuming the default size for each vessel type are available in Appendix A. Additional information categories on vessels are included such as vessel size, main propulsion type, engine power rating, combustion cycle, etc. based on the Fourth IMO GHG Study. Operational mode of the trip, fuel consumption, and load calculation were updated based on the report. The fuel consumption calculation also incorporates low-load adjustment, speed–power correction, weather correction, and fouling correction factors. Furthermore, fuel consumption in boilers or steam turbines is also added for the first time, besides fuel use in main propulsion engines and auxiliary engines. This effort makes the R&D GREET Marine capabilities more robust than before. Users will be able to estimate fuel consumption more accurately for more diverse choices of vessel categories, vessel sizes, and energy converters.

09 BIOMASS FUELS↗

MIL-C-38999 electrical connector applicability tests for on-orbit EVA satellite servicing

MIL-C-38999 electrical connectors were tested for their applicability to the on-orbit EVA satellite servicing environment. The investigation provided a methodical approach to the evaluation of the human-machine interface of these connectors. The physical characteristics of thirty-five MIL-C-38999 connectors were tested in two simulated space environments, the NASA Johnson Space Center Weightless Environment Training Facility and an evacuated glovebox which incorporated the Extravehicular Maneuvering Unit series 3000 gloves. Physical characteristics of the connectors were documented, including operating torque and work profiles. STS crewmembers tested a select group of connectors in two WETF test and subjectively ranked the G&H PMM Wing-Tab connectors as most applicable to the on-orbit servicing environment. WETF performance times indicated that the G&H PMM Wing-Tab connector had the fastest operating time. The evacuated glovebox participants ranked the G&H 64600 Wing-Tab and the G&H PMM Wing-Tab connectors as those most applicable to the on-orbit servicing environment. During the evacuated glovebox tests, the G&H 64600 Wing-Tab connector had the fastest operating time.

Griffin, Thomas J.↗

Jet Evolution Visualized and Quantified Using Filtered Rayleigh Scattering

Filtered Rayleigh scattering was utilized as a flow diagnostic in an investigation of a method for enhancing mixing in supersonic jets. The primary objectives of the study were to visualize the effect of vortex generating tabs on supersonic jets, to exact quantitative data from these planar visualizations, and to detect the presence of secondary flows (i.e., streamwise vorticity) generated by the tabs. An injection seeded frequency-doubled Nd:YAG was the light source and a 14 bit Princeton Instruments iodine charge coupled display (ICCD) camera recorded the image through an iodine cell. The incident wave length of the laser was held constant for each flow case so that the filter absorbed unwanted background light, but permitted part of the thermally broadened Rayleigh scattering light to pas through. The visualizations were performed for axisymmetric jets (D=1.9 cm) operated at perfectly expanded conditions for Mach 1.0, 1.5, and 2.0. All data were recorded for the jet cross section at x/D=3. One hundred instantaneous images were recorded and averaged for each case, with a threshold set to eliminate unavoidable particulate scattering. A key factor in these experiments was that the stagnation air was heated such that the expansion of the flow in the nozzle resulted in the static temperature in the jet being equal to the ambient temperature, assuming isentropic flow. Since the thermodynamic conditions of the flow were approximately the same for each case, increases in the intensity recorded by the ICCD camera could be directly attributed to the Doppler shift, and hence velocity. Visualizations were performed for Mach 1.5 and Mach 2.0 jets with tabs inserted at the nozzle exit. The distortion of the jet was readily apparent and was consistent with Mie scattering-based visualizations. Asymmetry in the intensities of the images indicate the presence of secondary flow patterns which are consistent with the streamwise vortices measured using more traditional diagnostics in subsonic jets with the same tab configurations. Because each tab causes shocks to form, the assumption of isentropic flow is not valid for these cases. However, within a reasonable first-order estimation,the intensity across the illuminated plane for these cases can be related to a value combining density and velocity.

Reeder, Mark F.↗

Method for Fabricating Piezoelectric Polymer Acoustic Sensors

A method for forming a sensor includes providing a first and a second film and bonding an internal connection tab there between. The internal connection tab is positioned between the inner surfaces of the first and second film. Then, a conductive adhesive is applied to either the tab or to the inner film surfaces such that the inner surfaces of the film and the tab are electrically connected. Finally, the films are pressed together to bond the film together with the internal connection tab in between.

Hall, Thomas E., Jr.↗