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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 145 records · Page 8
All sourcesNASA NTRSDOE OSTI
DOE OSTI2018

Solidification pattern, microstructure and texture development in Laser Powder Bed Fusion (LPBF) of Al10SiMg alloy

Highlights: • The complex solidification pattern during Laser Powder Bed Fusion of Al10SiMg alloy is explained. • The evolution of α-Al cellular network, grain structure and texture development is characterized. • The grain structure is shown to be columnar throughout the printed sample • The grains’ orientation align with that of the α-Al cells. • The size evolution of α-Al cells and grains within the scan tracks follow opposite patterns. • Utilizing of a 67° hatch angle enhances densification and promotes a more isotropically developed texture across the build. - Abstract: A comprehensive analysis of solidification patterns and microstructural development is presented for an Al10SiMg sample produced by Laser Powder Bed Fusion (LPBF). Utilizing a novel scanning strategy that involves counter-clockwise rotation of the scan vector by 67° upon completion of each layer, a relatively randomized cusp-like pattern of protruding/overlapping scan tracks has been produced along the build direction. We show that such a distribution of scan tracks, as well as enhancing densification during LPBF, reduces the overall crystallographic texture in the sample, as opposed to those normally achieved by commonly-used bidirectional or island-based scanning regimes with 90° rotation. It is shown that, under directional solidification conditions present in LPBF, the grain structure is strictly columnar throughout the sample and that the grains' orientation aligns well with that of the α-Al cells. The size evolution of cells and grains within the melt pools, however, is shown to follow opposite patterns. The cells'/grains' size distribution and texture in the sample are explained via use of analytical models of cellular solidification as well as the overall heat flow direction and local solidification conditions in relation to the LPBF processing conditions. Such a knowledge of the mechanisms upon which microstructural features evolve throughout a complex solidification process is critical for process optimization and control of mechanical properties in LPBF.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Magnetic and electric modulus properties of In substituted Mg–Mn–Cu ferrites

Highlights: • Ferrite of composition Mg{sub 1−y}Cu{sub y}Mn{sub 0.1}In{sub x}Fe{sub 1.9−x}O{sub 4} with (0.0 ≤ x ≤ 0.4; y = 0.0; 0.1) has been synthesized. • Electric, magnetic and Mössbauer studies have been investigated. • The real and imaginary parts of electric modulus follow the Arrhenius law. • Saturation magnetization increases up to x = 0.2 and thereafter it decreases. • Good agreement between the magnetic and Mössbauer effect studies. - Abstract: Ferrite of composition Mg{sub (1−y)}Cu{sub (y)}Mn{sub (0.1)}In{sub (x)}Fe{sub (1.9−x)}O{sub 4} with (0.0 ≤ x ≤ 0.4; y = 0.0 and y = 0.1) has been synthesized by solid state reaction technique. X-ray diffraction (XRD) patterns of the samples indicated the formation of single-phase cubic spinel structure up to 0.2 and mixed phase for samples x ≥ 0.3. Vibrating sample magnetometer (VSM) measurements indicated that the saturation magnetization increases up to x = 0.2 and thereafter it decreases. Electric modulus analysis was used as a tool to analyze the electrical behavior of the samples. The activation energies extracted from real M′ (ω) and imaginary M″ (ω) peaks were found to follow the Arrhenius law. The area ratio of Fe{sup 3+} at the tetrahedral A- and octahedral B-sites was deduced from the spectral analysis of Mössbauer measurements. The results give evidence that In{sup 3+} replaces Fe{sup 3+} at A-site in the range (0.0 < x ≤ 0.2). As the In{sup 3+} content increases; it replaces Fe at B-site.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Synthesis, characterization and TL response of Ce{sup 3+} activated BaMgAl{sub 10}O{sub 17} phosphor

Phosphor material BaMgAl{sub 10}O{sub 17} with varying concentration of rare earth Ce{sup 3+} synthesis by combustion method at 500°C. The synthesized phosphor material characterized for their crystallinity and nature by XRD measurements. The thermoluminescecne response of phosphor exhibit TL spectra at 204°c and detailed analysis of kinetic parameter by de convoluted curve. These results show that concentration quenching occur at 5mol% of Ce dopant. The results suggest the possibility of utilizing as a phosphor may be in UV dosimeter and solid state lighting.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2015

Structure, magnetic and complex impedance analysis of (1-x)BaTiO{sub 3}- xMgFe{sub 2}O{sub 4} composite

MgFe{sub 2}O{sub 4} was synthesized by using sol-gel auto-combustion technique and coupled with BaTiO{sub 3} using the conventional solid state reaction method with different weight fraction of x = 0.00, 0.02, 0.04, 0.06 and 0.08 to form (1-x)BaTiO{sub 3} - xMgFe{sub 2}O{sub 4} composite. The structure, magnetic properties and complex impedance analysis of the composite samples were studied using X-ray diffraction technique (XRD), scanning electron microscopy (SEM) and vibrating sample magnetometer (VSM) and High-frequency response analyzer (HFRA) respectively. XRD patterns showed a single phase tetragonal BaTiO{sub 3} for each composition due to the very small amount of MgFe{sub 2}O{sub 4}. The hysteresis loop confirmed that the composite has soft magnetic properties by addition of MgFe{sub 2}O{sub 4}. Small coercive field, HC has been recorded and it decreased with the increasing of MgFe{sub 2}O{sub 4} weight fraction. However, magnetization increased when the amount of MgFe{sub 2}O{sub 4} is increased. Impedance analysis conducted in range of 0.1 Hz to 10 MHz showed two depressed semicircle arcs for samples with MgFe{sub 2}O{sub 4} due to the resistive and capacitive behavior of the bulk and grain boundaries of the samples.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2018

Enhanced Hot Tensile Ductility of Mg-3Al-1Zn Alloy Thin-Walled Tubes Processed Via a Combined Severe Plastic Deformation

In the current study, combined parallel tubular channel angular pressing (PTCAP) and tube backward extrusion (TBE), as a recently developed severe plastic deformation (SPD) method, were applied at 300 °C on a commercial Mg-3Al-1Zn alloy tubes to achieve an ultrafine grained structure. Then, the microstructure, hardness, tensile properties, and fractography evaluations were done at room temperature on the SPD-processed samples. Also, to study the hot tensile ductility of the SPD-processed samples, tensile testing was performed at an elevated temperature of 400 °C, and then, the fractured surface of the tensile samples was studied. It was observed that a bimodal microstructure, with large gains surrounded by many tiny ones, was created in the sample processed by PTCAP followed by TBE. This microstructure led to reach higher hardness and higher strength at room temperature and also led to reach very high elongation to failure (~ 181%) at 400 °C. Also, the value of elongation to failure for this sample was ~ 14.1% at room temperature. The fractographic SEM images showed the occurrence of predominately ductile fracture in the samples pulled at 400 °C. This was mostly due to the nucleation of microvoids and their subsequent growth and coalescence with each other.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Electrochemical Behavior of Mg-Al-Zn-Ga Alloy as Anode Materials in 3.5 wt.% NaCl Solution

The microstructure and electrochemical behaviors of Mg-Al-Zn and Mg-Al-Zn-Ga alloys as anode materials were investigated by morphology observation, composition analysis, phase identification, and electrochemical tests. The experimental results suggest that Ga alloying can refine the grains of the Mg-Al-Zn alloy by promoting second-phase segregation, which comprises Mg{sub 17}Al{sub 12} and GaMg{sub 2}. The comparison of discharge tests indicates that adding Ga to the Mg-Al-Zn alloy can negatively shift the discharge potential, provide a high current density, promote the formation of tiny and thin products, and improve the utilization efficiency. Meanwhile, the addition of Ga can increase the corrosion resistance of Mg-Al-Zn alloy because the Ga alloying promotes the segregation of the intermetallic phases in the Mg matrix. The intermetallic phases disperse in isolate states in the Mg matrix, resulting in their falling off from the substrate once their adjacent Mg is exhausted and subsequently ceasing the micro-galvanic corrosion. The Mg-Al-Zn-Ga alloy with higher corrosion resistance performs better discharge activity than that of Mg-Al-Zn alloy in 3.5 wt.% NaCl solution, implying that the Mg-Al-Zn-Ga alloy is a promising anode material for seawater-activated battery.

36 MATERIALS SCIENCE↗
DOE OSTI2018

The evolution of precipitate crystal structures in an Al-Mg-Si(-Cu) alloy studied by a combined HAADF-STEM and SPED approach

Highlights: • Scanning electron diffraction and machine learning complement lattice imaging • Developed approach gives increased objectivity in precipitate phase analysis • Precipitate phase fractions and solute content obtained with superior statistics • 0.01 at.% Cu changes the Al-Mg-Si system precipitation during overageing • Q’-phase eventually dominates precipitate structures and shows varying Cu-occupancy - Abstract: This work presents a detailed investigation into the effect of a low Cu addition (0.01 at.%) on precipitation in an Al-0.80Mg-0.85Si alloy during ageing. The precipitate crystal structures were assessed by scanning transmission electron microscopy combined with a novel scanning precession electron diffraction approach, which includes machine learning. The combination of techniques enabled evaluation of the atomic arrangement within individual precipitates, as well as an improved estimate of precipitate phase fractions at each ageing condition, through analysis of a statistically significant number of precipitates. Based on the obtained results, the total amount of solute atoms locked inside precipitates could be approximated. It was shown that even with a Cu content close to impurity levels, the Al-Mg-Si system precipitation was significantly affected with overageing. The principal change was due to a gradually increasing phase fraction of the Cu-containing Q′-phase, which eventually was seen to dominate the precipitate structures. The structural overtake could be explained based on a continuous formation of the thermally stable Q′-phase, with Cu atomic columns incorporating less Cu than what could potentially be accommodated.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effect of isothermal and non-isothermal aging on the low cycle fatigue behavior of an Al–Cu–Mg–Si forging alloy

Highlights: • Non-isothermal aging treatment is performed to improve low cycle fatigue performance of an Al-Cu-Mg-Si forging alloy. • Mixed precipitation characteristic manifested as shearable and non-shearable θ' phases is obtained by non-isothermal aging. • Planar slip associated with particle shearing mechanism contributes to the high fatigue crack propagation resistance. - Abstract: Low cycle fatigue (LCF) behavior of an Al–Cu–Mg–Si forging alloy was investigated at room temperature. Isothermal aging (T6) and non-isothermal aging (NIA) treatments were applied to produce different microstructures. Under the same strain amplitude, the LCF life of NIA specimen exceeded that of T6 specimen. Besides, NIA specimens exhibited cyclic stability behavior in contrast to cyclic hardening behavior of T6 specimens. The different LCF behaviors could be rationalized by different deformation mechanisms under cyclic straining. T6 specimens with non-shearable θ′-phases underwent Orowan bypassing mechanism leading to the cyclic hardening behavior. While NIA specimens with shearable and non-shearable θ′-phases suffered from both particle shearing and Orowan bypassing mechanisms resulting in the cyclic stability behavior. Non-shearable θ′-phases bypassed by dislocations introduced more stress concentration, while shearable θ′-phases cut through by dislocations caused less stress concentration. Therefore, fatigue life of NIA specimen is longer than that of T6 specimen.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Non-isothermal creep aging behaviors of an Al-Zn-Mg-Cu alloy

Highlights: • A novel non-isothermal creep aging (NICA) process is proposed to improve sheet metal forming efficiency. • Appropriate heating-cooling rate is conducive to obtain desired creep deformation and material properties. • The time consumption in optimized NICA process is about half of that in conventional creep aging process. • In NICA, the precipitates formed in heating will be dissolved nearby the peak temperature and re-precipitated in cooling. - Abstract: To shorten production period and reduce manufacturing cost of high strength aluminum alloy integral panel components, a novel non-isothermal creep age forming (CAF) technology was developed. Taking an Al-Zn-Mg-Cu alloy as the case material, the non-isothermal creep aging (NICA) behavior and the conventional isothermal creep aging (ICA) behavior were comparatively investigated. The corresponding creep deformations, material performance variations and precipitate microstructure evolutions were studied by creep aging tests, mechanical property and corrosion resistance tests, and transmission electron microscope (TEM) and scanning electron microscope (SEM) characterizations. Unlike the ICA which contains short heating and cooling stages and long holding stage, the NICA only has heating and cooling stages, viz., the alloy is heated slowly and the cooling stage begins immediately when reaching the peak temperature. In the NICA process, the precipitates nucleate and grow up in the first half of heating stage, resulting in the reduction of creep rate and enhancement of mechanical strength. The coarsening of precipitates occurs in the second half of heating stage, elevating the creep rate and significantly improving the corrosion resistance. Nearby the peak temperature, the primary precipitates partially dissolve, and the creep rate, mechanical strength and corrosion resistance decrease. Distinctive from the ICA process, a secondary precipitation phenomenon takes place in the cooling stage of NICA, leading to the recovery of high mechanical strength. The higher heating-cooling rate (1 °C/min) is not beneficial to accumulating creep deformation in the shorter creep aging period, while the lower one (0.25 °C/min) causes the loss of mechanical strength due to the excessive dissolution of precipitates. The moderate heating-cooling rate (0.5 °C/min) can lead to larger creep deformation, better mechanical properties and more satisfactory corrosion resistances in the NICA treated alloy, reaching 87.0% of creep strain, 105.7% of yield strength and 97.9% of electric conductivity in the ICA treated alloy. It is worth noting that the time consumption of the optimal NICA process is only 52.9% of the ICA process.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Quaternary M{sub 0.25}Cu{sub 0.25}Mg{sub 0.5}Fe{sub 2}O{sub 4} (M = Ni, Zn, Co, Mn) ferrite oxides: Synthesis, characterization and magnetic properties

Highlights: • Superparamagnetic quaternary nanoferrite (M{sub 0.25}Cu{sub 0.25}Mg{sub 0.5}Fe{sub 2}O{sub 4,} where M = Mn, Zn, Co, Ni) were obtained. • C, O, H and metals were observed by XPS analysis. • Phases purity were confirmed by XRD diffraction and crystallite size (3–10 nm) were determind. - Abstract: We report the synthesis of M{sub 0.25}Cu{sub 0.25}Mg{sub 0.5}Fe{sub 2}O{sub 4} (where M = Mn, Zn, Co, Ni) nanoparticles using the coprecipitation method in the presence of carboxymethyl cellulose (CMC) as the in-situ surfactant. The crystalline structure and surface morphology were examined by means of X-ray diffraction (XRD) and scanning electron microscopy (SEM) and it was established that the average diameter of the magnetic nanoparticles (MNPs) is in the range of 3–10 nm. X-ray photoelectron spectroscopy (XPS) and Fourier transform infrared spectroscopy (FTIR) show that the MNPs are activated by the hydrophilic groups of the surfactant, which coat them and enhance their stability. The vibrating sample magnetometry measurements show the superparamagnetic behavior of the nanoparticles. Due to their small crystallite size, which implies large surface area, and their functionalization with organic groups, the obtained nanoparticles could have medical and catalytic applications.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Highly textured oxypnictide superconducting thin films on metal substrates

Highly textured NdFeAs(O,F) thin films have been grown on ion beam assisted deposition-MgO/Y{sub 2}O{sub 3}/Hastelloy substrates by molecular beam epitaxy. The oxypnictide coated conductors showed a superconducting transition temperature (T{sub c}) of 43 K with a self-field critical current density (J{sub c}) of 7.0×10{sup 4} A/cm{sup 2} at 5 K, more than 20 times higher than powder-in-tube processed SmFeAs(O,F) wires. Albeit higher T{sub c} as well as better crystalline quality than Co-doped BaFe{sub 2}As{sub 2} coated conductors, in-field J{sub c} of NdFeAs(O,F) was lower than that of Co-doped BaFe{sub 2}As{sub 2}. These results suggest that grain boundaries in oxypnictides reduce J{sub c} significantly compared to that in Co-doped BaFe{sub 2}As{sub 2} and, hence biaxial texture is necessary for high J{sub c.}.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2016

Investigation of thermoluminescence and kinetic parameters of CaMgB{sub 2}O{sub 5}: Dy{sup 3+} nanophosphor

In this paper, thermoluminescence (TL) properties of Dy{sup 3+} (1.5 mol %) doped CaMgB{sub 2}O{sub 5} nanophosphor after being exposed to ultraviolet (UV) radiations (λ=254nm) were investigated. In UV exposed samples, the thermoluminescence glow curve consists of a broad glow peak located at 380 K with a small shoulder at 507 K. A shift in glow peak temperature from 367 K to 380 K after the UV exposure for 80 min was observed, which clearly shows that glow peaks follow the second order kinetics. The TL intensity of the peaks increases with an increase in the exposure time of UV rays (10-180 min). The TL Anal program was used to analyze the glow curve. The kinetic parameters such as activation energy (E), the frequency factor (s) and the order of kinetics (b) were calculated for CaMgB{sub 2}O{sub 5}: Dy{sup 3+} nanophosphors.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2015

Nonradiative recombination of excitons in semimagnetic quantum dots

The mechanisms of the nonradiative recombination of excitons in neutral and charged quantum dots based on II–VI semimagnetic semiconductors are investigated. It is shown that, along with the dipole–dipole and direct-exchange mechanisms, there is one more mechanism referred to as the indirect-exchange mechanism and related to sp–d mixing. The selection rules for nonradiative recombination by exchange mechanisms are subsequently derived. The dependence of the efficiency of all recombination mechanisms on the quantum-dot size is studied. The experimentally observed growth in the intracenter photoluminescence intensity with decreasing size of dots and nanocrystals is accounted for. Methods for experimental determination of the contributions of different mechanisms to nonradiative recombination are discussed.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Alkoxide-based magnesium electrolyte compositions for magnesium batteries

Alkoxide magnesium halide compounds having the formula: RO--Mg--X (1) wherein R is a saturated or unsaturated hydrocarbon group that is unsubstituted, or alternatively, substituted with one or more heteroatom linkers and/or one or more heteroatom-containing groups comprising at least one heteroatom selected from fluorine, nitrogen, oxygen, sulfur, and silicon; and X is a halide atom. Also described are electrolyte compositions containing a compound of Formula (1) in a suitable polar aprotic or ionic solvent, as well as magnesium batteries in which such electrolytes are incorporated.

25 ENERGY STORAGE↗
DOE OSTI2016

PREDICTION OF THE SPECTROSCOPIC PARAMETERS OF NEW IRON COMPOUNDS: HYDRIDE OF IRON CYANIDE/ISOCYANIDE, HFeCN/HFeNC

Iron is the most abundant transition metal in space. Its abundance is similar to that of magnesium, and until today only, FeO and FeCN have been detected. However, magnesium-bearing compounds such as MgCN, MgNC, and HMgNC are found in IRC+10216. It seems that the hydrides of iron cyanide/isocyanide could be good candidates to be present in space. In the present work we carried out a characterization of the different minima on the quintet and triplet [C, Fe, H, N] potential energy surfaces, employing several theoretical approaches. The most stable isomers are predicted to be hydride of iron cyanide HFeCN, and isocyanide HFeNC, in their {sup 5}Δ states. Both isomers are found to be quasi-isoenergetics. The HFeNC isomer is predicted to lie about 0.5 kcal/mol below HFeCN. The barrier for the interconversion process is estimated to be around 6.0 kcal/mol, making this process unfeasible under low temperature conditions, such as those in the interstellar medium. Therefore, both HFeCN and HFeNC could be candidates for their detection. We report geometrical parameters, vibrational frequencies, and rotational constants that could help with their experimental characterization.

79 ASTRONOMY AND ASTROPHYSICS↗
DOE OSTI2018

Effect of filling materials on the microstructure and properties of hybrid laser welded Al-Mg-Si alloys joints

Highlights: • A serious comparison was made on the hybrid laser welded AA6061-T6 joint with different filling materials. • The microstructure of the welded joint was characterized using EBSD and SEM. • A strength model was successfully built to predict the strength of the hybrid laser welded AA6061-t6 joint. • The study shed new insights on how to select appropriate filling materials when using hybrid laser welding. - Abstract: A serious investigation was conducted to examine the influence of filling materials on the microstructure and properties of hybrid laser welded AA6061-T6 joints. The results of the tensile tests showed that the welded joint with ER4043 filling materials had higher tensile strength than that with ER5356 filling material. Based on the results obtained a strength model was built to predict and explain the enhancement of the yield strength of the hybrid laser welded AA6061-T6 joint with different welding wires. In contrast to the tensile strength, the ER4043 joint showed lower fatigue strength than that of the ER5356 joint due to extensive presence of micropores in fusion zone. Further, the corrosion experiment illustrated that the ER4043 joint had poorer resistance to the corrosive attack under 3.5% NaCl solution. A summary was made on the performance of both welded joints to shed new insights on selecting appropriate filling materials when welding AA6061-T6 by hybrid laser welding method.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Low cycle fatigue behavior of AlSi10Mg(Cu) alloy at high temperature

Highlights: • The cyclic stress response of AlSi10Mg(Cu) alloy in LCF regime is temperature-dependent. • Precipitates transitions were observed after high temperature cycle loading. • Changes in the interaction mechanism between dislocations and nanoparticles lead to different cyclic stress responses. - Abstract: Low cycle fatigue (LCF) behavior of AlSi10Mg(Cu) alloy was investigated at 100 °C and 250 °C over a range of strain amplitude from 0.25% to 0.40%. Cycle stress response, hysteresis loops, fatigue life, as well as post-fatigue microstructure were studied in detail. Except 0.25%, the alloy performed cycle hardening behavior at 100 °C and softening behavior at 250 °C at any given strain amplitude, which corresponded well with the observed phenomena in hysteresis loops. At any given temperature, cyclic stress increases while fatigue life decreases with the increasing strain amplitude. The fatigue life of the studied alloy at 100 °C was higher than that at 250 °C under the same strain amplitude. Fractography indicated that most fatigue crack initiated from casting defects. The fatigue crack propagation was mainly characterized by fatigue striations and tear ridges in any conditions. Section inspection shows that the number of cracked eutectic Si increases with decreasing the temperature or increasing strain amplitude. Post-mortem transmission electron microscopy (TEM) investigations indicated that cyclic hardening behavior at 100 °C was due to the pinning effect of coherent precipitates (β″-Mg{sub 2}Si and GP zones). Most of tiny coherency precipitates and clusters transformed to large semi-coherency Q′ and β′-Mg{sub 2}Si precipitates after cyclic loading at 250 °C, leading to the sharp decrease of pinning number and dislocation density, which is a key reason for the cyclic softening. Another factor is that more dislocations can be activated and dislocation climb is easier at higher temperature.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Structure dependent electrical properties of Ni-Mg-Cu nano ferrites

Nano ferrites with the general chemical formula Ni{sub 0.5}Mg{sub x}Cu{sub 1-x} Fe{sub 2}O{sub 4} were synthesized by chemical route. They were characterized by x-ray diffraction by powder method. The diffraction patterns confirm the formation of single phase ferrites. The particle size is calculated by Scherrer formula which varies between 20nm to 60nm. DC resistivity was measured as a function of composition from room temperature to 700{sup o} C by two probe method. These ferrites show higher resistivity than those synthesized by ceramic method, due to control over composition and morphology. This leads to the elimination of domain wall resonance so that the materials can work at higher frequencies. AC resistivity was measured as a function of frequency at room temperature. Dielectric dispersion obeys Maxwell - Wagner model, in accordance with Koop’s phenomenological theory. The variation of loss angle follows the variation of ac resistivity with frequency and composition. The change in ac conductivity with frequency obeys the power law σ{sub a} = B.ω{sup n}. Such a behavior suggests that conductivity is due to polarons in all the samples.

36 MATERIALS SCIENCE↗