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At least 145 records · Page 8

Design of a Jettison System For Space Transit Vehicles

Many options to re-use waste are currently being developed by NASA. These include combustion, compaction, torrefaction, and converting waste materials to an easily stored base polymer for future use. Human exploration missions require large amounts of supplies such as food, clothing and spare parts. A many-month journey to Mars will result in the generation of a substantial amount of problematic waste products. It is thought that this waste must be discarded to enable a Mars transit mission. The most cost-effective, reliable, and safest method to address this problem may be to simply jettison these materials from the spacecraft. The ability to jettison requires a multi-component integrated system design. Major components include a launcher, airlocks, trash bags, and tracking system. Depending upon mission requirements, a jettison dedicated airlock may be necessary. In other cases, the crew airlock might be all that’s needed. Examples of what to jettison include food waste, fecal containers, broken equipment, foam, expendables, hygiene products, health items, wipes, and clothing. The most important design factor is always crew safety. Other features to consider are loss of air due to the inefficiencies of vacuum pumps in the airlock, outgassing from the bags, and liquids condensing on the airlock that result in unwanted coatings. The launching system design must consider many different features: while in planetary orbit, a minimum exit velocity is necessary so the jettisoned material will not complete an orbit only to return and strike the ship. Also, for planetary protection issues, enabling waste to be sent to distant non-critical locations is highly desirable. When the space craft is in planetary transit to say, Mars, the jettison exit velocity should be low if the material is not released along the direction of travel. This is to minimize trajectory perturbations due to jettison-imposed torque on the spacecraft. Design considerations for the launcher include exit velocity, power consumption, volume and mass of material jettisoned, and frequency of jettison. Finally, the launcher must be able to handle many different types and shapes of waste products. This paper will discuss these design issues and give guidance to a pathway forward.

Steve Sepka↗

Operational Modal Analysis of the Artemis I Dynamic Rollout Test and Wet Dress Rehearsal

NASA has developed an expendable heavy lift launch vehicle capability, the Space Launch System (SLS), to support lunar and deep space exploration. The uncrewed Artemis I was the first flight of this new launch vehicle and tested critical systems for the upcoming crewed Artemis II flight to the moon. Accelerations were recorded at a multitude of locations on Artemis, the Mobile Launcher (ML), and the Crawler Transporter (CT)during the rollout of Artemis I from the Vehicle Assembly Building (VAB) to Launch Pad 39B March 2022 and is referred to as the Artemis I Dynamic Rollout Test (DRT). While Artemis I was at Launch Pad 39B, the Wet Dress Rehearsal (WDR) was performed to demonstrate launch readiness and acceleration measurements were also recorded. Finally, Artemis I rolled back from Launch Pad 39B to the VAB in April 2022, where acceleration measurements were also recorded and is referred to as the rollback portion of DRT. Because the forces during rollout and at the launch pad acting on Artemis I, the ML, and the CT are not directly measurable, Operational Modal Analysis (OMA) techniques, instead of traditional Experimental Modal Analysis (EMA) techniques, were used to identify modal characteristics. The OMA analysis of DRT and WDR directly builds upon the lessons learned from the OMA analysis of an earlier rollout of the ML from the VAB. DRT and WDR dynamic characteristics will be used to support SLS Integrated Modal Test finite element model correlation efforts and Exploration Ground System ML and CT finite element model verification and validation, which are part of the Building Block approach the Space Launch System program has implemented. The dynamic characteristics extracted from DRT as well as the rollout acceleration time histories themselves will be used in the development of generic rollout forcing functions that will provide refined estimates of the Artemis IV rollout forces, which will have the heavier and larger SLS Block 1B launch vehicle and Mobile Launcher 2 (ML-2). This paper briefly describes Artemis I, the ML, and the CT physical characteristics, DRT rollout/rollback and WDR data collection, the challenges in implementing OMA techniques due in part to the CT harmonics, and how these challenges were overcome to obtain the Artemis I DRT configuration and WDR configuration modal characteristics.

Apollo↗

Operational Modal Analysis of the Artemis I Dynamic Rollout Test and Wet Dress Rehearsal

NASA has developed an expendable heavy lift launch vehicle capability, the Space Launch System (SLS), to support lunar and deep space exploration. The uncrewed Artemis I was the first flight of this new launch vehicle and tested critical systems for the upcoming crewed Artemis II flight to the moon. Accelerations were recorded at a multitude of locations on Artemis, the Mobile Launcher (ML), and the Crawler Transporter (CT)during the rollout of Artemis I from the Vehicle Assembly Building (VAB) to Launch Pad 39B March 2022 and is referred to as the Artemis I Dynamic Rollout Test (DRT). While Artemis I was at Launch Pad 39B, the Wet Dress Rehearsal (WDR) was performed to demonstrate launch readiness and acceleration measurements were also recorded. Finally, Artemis I rolled back from Launch Pad 39B to the VAB in April 2022, where acceleration measurements were also recorded and is referred to as the rollback portion of DRT. Because the forces during rollout and at the launch pad acting on Artemis I, the ML, and the CT are not directly measurable, Operational Modal Analysis (OMA) techniques, instead of traditional Experimental Modal Analysis (EMA) techniques, were used to identify modal characteristics. The OMA analysis of DRT and WDR directly builds upon the lessons learned from the OMA analysis of an earlier rollout of the ML from the VAB. DRT and WDR dynamic characteristics will be used to support SLS Integrated Modal Test finite element model correlation efforts and Exploration Ground System ML and CT finite element model verification and validation, which are part of the Building Block approach the Space Launch System program has implemented. The dynamic characteristics extracted from DRT as well as the rollout acceleration time histories themselves will be used in the development of generic rollout forcing functions that will provide refined estimates of the Artemis IV rollout forces, which will have the heavier and larger SLS Block 1B launch vehicle and Mobile Launcher 2 (ML-2). This paper briefly describes Artemis I, the ML, and the CT physical characteristics, DRT rollout/rollback and WDR data collection, the challenges in implementing OMA techniques due in part to the CT harmonics, and how these challenges were overcome to obtain the Artemis I DRT configuration and WDR configuration modal characteristics.

Apollo↗

Welding at the Kennedy Space Center

Welding plays a major role in the design, manufacture, and construction of the ground support equipment at the Kennedy Space Center. Three applications of welding are described, i.e., an example of the structural welding of a girder in a mobile launcher (presently designated mobile launcher platform), an example of the repair welding of crawler/transporter shoes, and an example of the welding of the liquid hydrogen and liquid oxygen storage spheres and vacuum jacketed piping in the propellants system. This welding technology was developed during the Apollo and earlier programs. It is now being applied to the Space Shuttle.

Clautice, W. E.↗

Boeing-747 aircraft with external cargo pod

An analysis was conducted to investigate the feasibility of mounting a detachable pod to the underside of the fuselage of a Boeing Model 747 aircraft to carry outsized cargo in case of military emergency. The analysis showed that the 747 configured with the pod and carrying only a bridge launcher as payload attained a range of 8.70 Mm (4 700 n. mi.) at Mach .68. This range was based on a maximum take-off gross weight of 3.447 MN (775 000 1bf) which included 212 kN (47 700 lbf) pod weight and 543 kN (122 000 lbf) payload (bridge launcher).

Quartero, C. B.↗

Applications of a new mass-driver concept

A description of the operating principles and requirements of a novel mass-driver concept is presented. The design obtains acceleration of payload bucket coils by means of transverse focussing from strong, off-axis restoring forces that are produced by drive coils operating in a 'pull-only' mode. The concept offers the unprecedented possibility of operating high-performance mass-drivers entirely within the limitations of existing commercial switching devices, such as silicon-controlled rectifiers, spark gaps, vacuum-triggered arcs or vacuum mechanical switches. Representative applications of the concept described are: (1) a large-diameter magnetic lunar launcher for payloads having autonomous maneuvering; (2) an intermediate-diameter launcher with long operational life; and (3) a reaction engine for orbit transfer of large, massive objects.

Oneill, G. K.↗

Estimating Design Loads in Coupled Vibrating Structures

Approximate spectral analysis faster and less expensive than transient analysis. Method of vibration analysis combines separate modes of spacecraft and launcher to determine approximate conditions for resonance. Useful for analysis of any complex structure made up of substructures not coupled too closely; however important to note, method includes effect of dynamic impedance between launcher and payload.

Trubert, M. R.↗

Experimental measurements of material damping in free fall with tuneable excitation

An experimental method of measuring material damping of a specimen in free fall has been developed. An initially simply-supported test specimen was simultaneously excited and lofted into free fall with a spring-mass launcher. The launcher could be tuned to produce varying initial stress amplitude levels in the specimens. Damping information was obtained from the transient response of the specimens while in free fall in a vacuum. A dynamic model of the launch process was developed which indicates the range of frequency and initial specimen stress amplitude over which tests can be performed. To verify the facility, material damping was measured in 2024-T3 aluminum, and (+ or - 45)2s AS1/3501-6 graphite/epoxy. Free-free frequencies ranged from 20-357 Hz in aluminum, and from 18-171 Hz in the (+ or - 45)2s specimens. Damping values in aluminum were found to be close to theoretical values and independent of stress levels below 130 MPa (18.7 Ksi). Damping ratios in the (+ or - 45)2s graphite/epoxy specimens were found to be largely independent of stress levels below 43.8 MPa (6.35 Ksi) and only slightly dependent on frequency. A small dependence of the frequency of free vibration on specimen stress amplitude was also noted.

Crawley, E. F.↗

Metal vapor vacuum arc switching - Applications and results

The design of metal-vapor vacuum-arc switches (MVSs) for electromagnetic launchers is discussed, and preliminary results are presented for an experimental MVS. The general principles of triggered-vacuum-gap and vacuum-interrupter MVSs are reviewed, and the requirements of electromagnetic launchers are analyzed. High-current design problems such as electrode erosion, current sharing, magnetic effects, and thermal effects are examined. The experimental MVS employs stainless-steel flanges, a glass vacuum vessel, an adjustable electrode gap, autonomous internal magnetic-field coils, and a tungsten-pin trigger assembly. Some results from tests without magnetic augmentation are presented graphically.

Cope, D.↗

Investigation of the residue in an electric rail gun employing a plasma armature

The performance of dc electric rail guns using plasma-armature-accelerated projectiles was studied. It was found that the initial rail launcher acceleration profile was consistent with the simulation, but that after the projectile had traveled approximately 25 to 30 cm along the gun, a considerable portion of the current in the projectile armature commutated into a secondary current path. Also noted were the lower than expected muzzle velocities. It was proposed that the secondary current path was a relatively high conductivity layer of residue on the launcher bore.

Bauer, D. P.↗

Using NASTRAN to model missile inertia loads

An important use of NASTRAN is in the area of structural loads analysis on weapon systems carried aboard aircraft. The program is used to predict bending moments and shears in missile bodies, when subjected to aircraft induced accelerations. The missile, launcher and aircraft wing are idealized, using rod and beam type elements for solution economy. Using the inertia relief capability of NASTRAN, the model is subjected to various acceleration combinations. It is found to be difficult to model the launcher sway braces and hooks which transmit compression only or tension only type forces respectively. A simple, iterative process was developed to overcome this modeling difficulty. A proposed code modification would help model compression or tension only contact type problems.

Marvin, R.↗

International cooperation in the commercial era of space

NASA plans permitting international participation in space activities are reviewed, with an emphasis on the increasing commercialization of these endeavors. The potential indicated by the recent success of the STS, long-term and large-scale Soviet missions, and the Ariane launcher is discussed; the development of the Space Station concept is traced; the increasing use of remote-sensing and telecommunications satellites is documented; currently planned space science missions are listed; and the NASA policy on international cooperation (full payment by the second nation, clean payload-spacecraft interfaces to prevent technology transfer, and open availability of scientific results) is outlined. It is argued that space activity, having passed through first and second phases dominated by exploration and military goals, respectively, will now soon enter a primarily commercial phase, with competition in telecommunications and remote-sensing services and private investment in space processing, manufacturing, and even launchers.

Allnutt, R. F.↗

The NASA Electric Propulsion program

It is pointed out that the NASA Electric Propulsion program is aimed at providing technology for auxiliary and primary propulsion functions for earth-orbital and planetary space missions. Efforts in electrostatic propulsion include analyses of ion propulsion for Geosynchronous (GEO) and planetary spacecraft, continued preflight efforts associated with the Ion Auxiliary Propulsion System (IAPS), and research and technology for advanced and simplified ion thruster systems. In the area of electromagnetic propulsion, studies were conducted regarding the feasibility and impacts of the use of electromagnetic launchers. Research on magnetoplasmadynamic (MPD) thrusters, electromagnetic launchers, and Hall current thrusters was also performed. Studies in the electrothermal sector included an evaluation of electric propulsion options for the Space Station, taking into account also resistojets, a pulsed electrothermal thruster, and arc jets.

Byers, D. C.↗

Simulation of the effects of the orbital debris environment on spacecraft

A remedy for the lack of a technique for testing the effects of orbital debris impacts has been sought along two paths at Boeing and elsewhere, firstly through the development of new launcher techniques capable of impact velocities between 8 and 16 km/s and secondly through the development of similitude techniques for modeling 8 to 16 km/s impacts using the present capabilities of projectile launchers. These two approaches are briefly discussed.

Bjorkman, Michael D.↗

Microspacecraft missions and systems

The microspacecraft is defined as a fully functional spacecraft whose mass is on the order of 10 kg or less. The results of a recent microspacecraft workshop are reviewed. The workshop concluded that microspacecraft are feasible and can be enabling for missions that require multiple simultaneous measurements displaced in position or very high mission delta-VSDIO-s. The paper includes discussions of science objectives and instruments as well as potential missions. Potential missions include a very close approach to the sun, determining the origin of gamma ray bursters and a search for gravity waves. Technology for microspacecraft is coming from the 'Lightsat' or small satellite community and developments sponsored by the SDIO. Concepts for microspacecraft power and telecommunications subsystems developed at the JPL are presented. Due to their small size, microspacecraft can be launched by traditional chemical rockets and also unconventional launchers such as electromagnetic launchers.

Jones, Ross M.↗

Advanced Hypervelocity Aerophysics Facility Workshop

The primary objective of the workshop was to obtain a critical assessment of a concept for a large, advanced hypervelocity ballistic range test facility powered by an electromagnetic launcher, which was proposed by the Langley Research Center. It was concluded that the subject large-scale facility was feasible and would provide the required ground-based capability for performing tests at entry flight conditions (velocity and density) on large, complex, instrumented models. It was also concluded that advances in remote measurement techniques and particularly onboard model instrumentation, light-weight model construction techniques, and model electromagnetic launcher (EML) systems must be made before any commitment for the construction of such a facility can be made.

Witcofski, Robert D.↗

Applications of the ram accelerator to hypervelocity aerothermodynamic testing

A ram accelerator used as a hypervelocity launcher for large-scale aeroballistic range applications in hypersonics and aerodynamics research is presented. It is an in-bore ramjet device in which a projectile shaped like the centerbody of a supersonic ramjet is propelled down a stationary tube filled with a tailored combustible gas mixture. Ram accelerator operation has been demonstrated at 39 mm and 90 mm bores, supporting the proposition that this launcher concept can be scaled up to very large bore diameters of the order of 30-60 cm. It is concluded that high quality data obtained from the tube wall and projectile during the aceleration process itself are very useful for understanding aerothermodynamics of hypersonic flow in general, and for providing important CFD validation benchmarks.

Bruckner, A. P.↗

Air-Cored Linear Induction Motor for Earth-to-Orbit Systems

The need for lowering the cost of Earth-to-Orbit (ETO) launches has prompted consideration of electromagnetic launchers. A preliminary design based on the experience gained in an advanced type of coilgun and on innovative ideas shows that such a launcher is technically feasible with almost off-the-shelf components.

Zabar, Zivan↗