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At least 145 records · Page 8

Experimental evaluation of three leak detection and location concepts for space stations

Three leak (or precursor damage modes) detection and location concepts for space station overboard leakage were evaluated experimentally. The techniques are: (1) static and dynamic seal leak detector sensing of moisture or all gases in space cabin atmosphere, (2) active ultrasonic Lamb-wave detection of flaws or cracks in cabin wall, and (3) impact gage detection of stress waves induced in cabin pressure wall by meteoroid or orbital impact. The experimental results obtained in the program demonstrated that all three leak detection and location concepts are feasible. With further development, the methods can be integrated into an effective damage control system for advanced manned earth-orbital systems.

Scherb, M. V.↗

Leak rates in sealed cells.

Water vapor loss rates were determined from simulated and imperfectly sealed alkaline cells in the vacuum environment. The observed rates were found to be in agreement with a semi-empirical equation employed in vacuum technology. Results thereby give support for using this equation for the prediction of loss rates of battery gases and vapors to the aerospace environment. On this basis it was shown how the equation can be applied to the solution of many heretofore unresolved questions regarding leaks in batteries. Among these are the maximum permissible leak size consistent with a given cell life or conversely the maximum life consistent with a given leak size. It was also shown that loss rates of these cells in the terrestrial environment are several orders of magnitude less than the corresponding loss rates in the aerospace environment.

Frank, H. A.↗

A unique method of leak-rate measurements.

Description of an acceptable method for precision helium leak-rate measurement, for rather large pressurized vessels. Precise leakage rates of gaseous helium were measured by adapting a nominal helium leak detector in such a way that the gas load of the vacuum system plus the test vessel could be handled by the augmented pumping equipment while still being traced through the incorporated mass spectrometer. The vacuum chamber used for this experiment was maintained in 100 ntorr pressure range with a foreline pressure of 4 microns. Although sensitivity of the leak detector was diminished by reason of the larger pumping system, this did not affect the overall result in the capture and measurement of a complete leakage rate.

Ross, D. S.↗

Leak rate measurements for satellite subsystems and residual gas analysis during space environment tests

The measuring and evaluation procedure for the determination of leak rates of satellite subsystems with a quadrupole mass spectrometer, and the results of the residual gas analysis are described. The method selected for leak rate determination was placing the system into a vacuum chamber and furnishing the chamber with a mass spectrometer and calibrated leaks. The residual gas of a thermal vacuum test facility, in which the thermal balance test radiation input was simulated by a heated canister, was analyzed with the mass spectrometer in the atomic mass unit range up to 300 amu. In addition to the measurements during the space environment tests, mass spectrometric studies were performed with samples of spacecraft materials. The studies were carried out during tests for the projects HELIOS, AEROS B and SYMPHONIE.

Nuss, H. E.↗

The Shuttle Orbital Maneuvering System P-V-T Propellant Quantity Gaging Accuracy and Leak Detection Allowance for Four Instrumentation Conditions

The shuttle orbital maneuvering system (OMS) pressure-volume-temperature (P-V-T) propellant gaging module computes the quantity of usable OMS propellant remaining based on the real gas P-V-T relationship for the propellant tank pressurant, helium. The OMS P-V-T propellant quantity gaging error was determined for four sets of instrumentation configurations and accuracies with the propellant tank operating in the normal constant pressure mode and in the blowdown mode. The instrumentation inaccuracy allowance for propellant leak detection was also computed for these same four sets of instrumentation. These gaging errors and leak detection allowances are presented in tables designed to permit a direct comparison of the effectiveness of the four instrumentation sets. The results show the magnitudes of the improvements in propellant quantity gaging accuracies and propellant leak detection allowances which can be achieved by employing more accurate pressure and temperature instrumentation.

Duhon, D. D.↗

Detecting gas leaks in propellant lines

Leak detector consisting of inflatable bladder and flow-measurement equipment, localizes leaks and allows determination of leak rates past individual components. Fail-safe system prevents overpressurized bladder.

Escue, W. T.↗

Leak detector uses ultrasonics

Probe located on outer wall of vacuum-jacketed fluid lines detects leaks on inner wall. Probe picks up and amplifies vibrations that occur when gas rushes through leak and converts them to audible signal or CRT display. System is considerably simpler to use than helium leak detectors and allows rapid checks to be made as part of routine maintenance.

Heisman, R. M.↗

Measuring Small Leak Holes

Hole sizes deduced from pressure measurements. Measuring apparatus consists of pitot tube attached to water-filled manometer. Compartment tested is pressurized with air. Pitot probe placed at known distance from leak. Dynamic pressure of jet measured at that point and static pressure measured in compartment. Useful in situations in which small leaks are tolerable but large leaks are not.

Koch, D. E.↗

Detecting Methane Leaks

Remote sensor uses laser radiation backscattered from natural targets. He/Ne Laser System for remote scanning of Methane leaks employs topographic target to scatter light to receiver near laser transmitter. Apparatus powered by 1.5kW generator transported to field sites and pointed at suspected methane leaks. Used for remote detection of natural-gas leaks and locating methane emissions in landfill sites.

Grant, W. B.↗

Temporary Sealing of Cavities for Leak Testing

Wax Seals cavity openings to permit helium leak test of cavity welds. Technique facilitates leak testing of cavities in components of larger systems not otherwise sealed off at time leak testing done.

Little, J.↗

Leak detector for spacecraft testing with high accuracy

It is convenient to measure the leak rate of spacecraft when the spacecraft is kept in its container and the increment of tracer gas, mostly noble gases, in the container air is measured as function of time. In order to meet the specification of the new voluminous spacecraft, a leak detector with high accuracy is required. This is made difficult, because of the natural abundance of noble gases in air, which mean a considerable background exists. A leak detector is described which allows the measurement of an increment of the concentration of a few % using reference gas.

Saenger, G.↗

Sensitivities of Soap Solutions in Leak Detection

Document describes method for determining minimum leak rate to which soap-solution leak detectors sensitive. Bubbles formed at smaller leak rates than previously assumed. In addition to presenting test results, document discusses effects of joint-flange configurations, properties of soap solutions, and correlation of test results with earlier data.

Stuck, D.↗

A voice-actuated wind tunnel model leak checking system

A computer program has been developed that improves the efficiency of wind tunnel model leak checking. The program uses a voice recognition unit to relay a technician's commands to the computer. The computer, after receiving a command, can respond to the technician via a voice response unit. Information about the model pressure orifice being checked is displayed on a gas-plasma terminal. On command, the program records up to 30 seconds of pressure data. After the recording is complete, the raw data and a straight line fit of the data are plotted on the terminal. This allows the technician to make a decision on the integrity of the orifice being checked. All results of the leak check program are stored in a database file that can be listed on the line printer for record keeping purposes or displayed on the terminal to help the technician find unchecked orifices. This program allows one technician to check a model for leaks instead of the two or three previously required.

Larson, William E.↗

Development and verification of methods for predicting flow rates through leaks in valves and couplings

This is the final report of a research effort which addresses the title problem. The report discusses two broad models of flows, which represent the following extreme cases: (1) inertia-dominated flow, where friction is relatively insignificant; and (2) friction-dominated flow where inertia is insignificant. In class (2), the leak channel might consist of the gap between a scratch in a plastic seal and a polished metal plate against which the seal is pressed. Here, the cross section of the leak channel is modeled as a flat bottomed crescent. A publication generated under the present grant period presents an exact solution of the equations of fully-developed laminar pipe flow of a liquid in the case of a crescent beneath a hyperbolic arc. A Master's thesis project supported by the present grant presents the corresponding solution beneath a circular arc. A second publication reviews the flow of a gas through the same channel, which may be analyzed by a standard one-dimensional model (Fanno flow) for an engineering approximation. Finally, the report discusses the design and progress in the fabrication of a leak-test cell, in which one may measure the flow of fluid through a controlled flaw in a seal. The aim of such measurements is to furnish data for comparison with the predictions of the theory.

Russell, John M.↗

Detecting Leaks With An Infrared Camera

Proposed test reveals small leak in gas pipe - for example, leak through fatigue crack induced by vibration - even though insulation covers pipe. Infrared-sensitive video camera aimed at part(s) containing suspected leak(s). Insulated pipe pressurized with gas that absorbs infrared light. If crack were present, escaping gas travels along outside of pipe until it reached edge of insulation. Gas emerging from edge of insulation appears as dark cloud in video image.

Easter, Barry P.↗

Mass-Flow-Meter Leak-Testing System

Improved leak-testing system incorporates mass-flow meter as primary sensor for measurement of leakage rate. System easier to use and more reliable and enables leak tests to be completed in less time. Produces test data more plentiful, more accurate, and better suited to leak detection and diagnosis. Operates over range of test conditions, including pressures from atmospheric to 1,000 psi, temperatures from 50 to 120 degrees F and volumes from less than 1 in.(sup3) to 22 in.(sup3). Sensitive enough to measure absorbed gas seeping from O-ring seals after test pressure released.

Sorensen, Eric B.↗

Schlieren optics for leak detection

The purpose of this research was to develop an optical method of leak detection. Various modifications of schlieren optics were explored with initial emphasis on leak detection of the plumbing within the orbital maneuvering system of the space shuttle (OMS pod). The schlieren scheme envisioned for OMS pod leak detection was that of a high contrast pattern on flexible reflecting material imaged onto a negative of the same pattern. We find that the OMS pod geometry constrains the characteristic length scale of the pattern to the order of 0.001 inch. Our experiments suggest that optical modulation transfer efficiency will be very low for such patterns, which will limit the sensitivity of the technique. Optical elements which allow a negative of the scene to be reversibly recorded using light from the scene itself were explored for their potential in adaptive single-ended schlieren systems. Elements studied include photochromic glass, bacteriorhodopsin, and a transmissive liquid crystal display. The dynamics of writing and reading patterns were studied using intensity profiles from recorded images. Schlieren detection of index gradients in air was demonstrated.

Peale, Robert E.↗

Detection, Location, and Classification of Space Shuttle Main Engine Nozzle Leaks by Transient Thermographic Inspection

Leak checking and evaluation of pressure vessels by observing the slight temperature changes resulting from structural anomalies has been made possible through developments in high resolution infrared cameras and advanced image processing. These developments have made thermal nondestructive analysis a very practical and efficient method to determine material consistency and structural quality as well as monitor processes. The Space Shuttle Main Engine Nozzle has regions which can not be inspected with standard leak check methods. The Thermographic methods being developed to nondestructively test the Nozzle for leaks in inaccessible regions are reported. Also, a flash heating Thermographic investigation of the braze line bonding the cooling tubes to the outer structural jacket of the nozzle is reported.

Russell, Samuel S.↗