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At least 145 records · Page 8

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NASA NTRS1975

Space shuttle orbital maneuvering engine platelet injector program

A platelet face injector for the Orbit Maneuvering Engine (OME) on the space shuttle was evaluated as a means of obtaining additional design margin and lower cost. The program was conducted in three phases. The first phase evaluated single injection elements, or unielements; it involved visual flow studies, mixing experiments using propellant simulants, and hot firings to assess combustion efficiency, chamber wall compatibility, and injector face temperatures. In the second phase, subscale units producing 600 lbf thrust were used to further evaluate the orifice patterns chosen on the basis of unielement testing. In addition to combustion efficiency, chamber and injector heat transfer, the subscale testing provided a preliminary indication of injector stability. Full scale testing of the selected patterns at 6,000 lbf thrust was performed in the third phase. Performance, heat transfer, and combustion stability were evaluated over the anticipated range of OMS operating conditions. The effects on combustion stability of acoustic cavity configuration, including cavity depth, open area, inlet contour, and other parameters, were investigated.

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NASA NTRS1978

Interaction between step fuel injectors on opposite walls in a supersonic combustor model

Results are presented from an experimental investigation of perpendicular, hydrogen fuel injection and combustion from opposing walls in a scramjet combustor model using a longitudinally staged laterally inline step-injection configuration. The model represents a portion of the flow in the Langley integrated modular scramjet engine combustor operating at a flight Mach number of 7. When operating at a ratio of jet pressure to free-stream dynamic pressure of 3, the injectors produce a bulk equivalence ratio of unity. This investigation represents part of a continuing study of the modular engine fuel injectors and is specifically designed to eliminate the adverse lateral pressure gradient observed at the injector location in a previous test. Flow survey contours at three axial locations, ranging from one-third of the engine combustor length to the total engine combustor length, are used to determine mixing efficiency and fuel distribution. Wall static pressures are analyzed by using one-dimensional theory to determine the combustion efficiency. Results show a significant improvement over previous injector designs tested in this duct geometry.

Mcclinton, C. R.↗

NASA NTRS1977

Direct-connect test of a hydrogen-fueled three-strut injector for an integrated modular scramjet engine

The study aims at illustrating the effects of strut and injector interactions and strut wakes not totally simulated in previous, less complex, direct-connect hardware. In addition, the influence of the relative location of the injectors on opposite sides of each strut and the effect of injector spacing are evaluated. It is shown that better mixing efficiency is attained by locating the fuel injectors on opposite sides of a strut so that the jets come together, rather than being staggered, in the strut wake. It is not possible to determine the combustion efficiency by means of a one-dimensional analysis of the wall pressure.

Mcclinton, C. R.↗

NASA NTRS1979

A zero G fluid drop injector for the drop dynamics module spacelab experiment

A fluid drop injector was developed to form and release fluid drops into free drift within an experimental apparatus known as the Drop Dynamics Module which is to be flown on an earth orbiting Spacelab. To verify the design concept, a breadboard injector was flown on the NASA KC-135 zero g airplane after which more extensive laboratory 1 g tests were performed to improve the injector design and enable it to meet the module's functional requirements. The breadboard fluid drop injector will be modified and upgraded to flight hardware.

Holtz, G. M.↗

NASA NTRS1979

Numerical investigation of the perpendicular injector flow field in a hydrogen fueled scramjet

A computer program has been developed which numerically solves the full (elliptic) two-dimensional Navier-Stokes and specie equations near a slotted perpendicular hydrogen fuel injector in a scramjet engine. The program currently predicts the turbulent mixing of injected hydrogen fuel and air without reaction, and allows the study of separated regions of flow immediately preceding and following the injector as well as the complex shock-expansion structure produced by the injector in this region of the engine. Results are presented that describe the size of the separated regions near the injector as well as locations where ignition is likely to occur.

Drummond, J. P.↗

NASA NTRS1980

Atomizing characteristics of swirl can combustor modules with swirl blast fuel injectors

Cold flow atomization tests of several different designs of swirl can combustor modules were conducted in a 7.6 cm diameter duct at airflow rates (per unit area) of 7.3 to 25.7 g/sq cm sec and water flow rates of 6.3 to 18.9 g/sec. The effect of air and water flow rates on the mean drop size of water sprays produced with the swirl blast fuel injectors were determined. Also, from these data it was possible to determine the effect of design modifications on the atomizing performance of various fuel injector and air swirler configurations. The trend in atomizing performance, as based on the mean drop size, was then compared with the trends in the production of nitrogen oxides obtained in combustion studues with the same swirl can combustors. It was found that the fuel injector design that gave the best combustor performance in terms of a low NOx emission index also gave the best atomizing performance as characterized by a spray of relatively small mean drop diameter. It was also demonstrated that at constant inlet air stream momentum the nitrogen oxides emission index was found to vary inversely with the square of the mean drop diameter of the spray produced by the different swirl blast fuel injectors. Test conditions were inlet air static pressures of 100,000 to 200,000 N/sq m at an inlet air temperature of 293 K.

Ingebo, R. D.↗

NASA NTRS1979

Measurements of reactive gaseous rocket injector admittances

The paper describes the results of an experimental study of the quantitative determination of the capabilities of the combustion processes associated with coaxial gaseous propellant rocket injectors to drive combustor pressure oscillations. The data, obtained by employing the modified impedance tube technique with compressed air as the oxidizer and acetylene gas as the fuel, describe the frequency dependence of the admittance of the combined injector-combustion process. The measured data are compared with the predictions of the Feiler and Heidmann analytical model utilizing different values for the characteristic combustion time tau sub b. The values of tau sub b which result in a best fit between the measured and predicted data are indicated for different equivalence ratios. It is shown that for the coaxial injector investigated in this study the tau sub b varies between 0.7 and 1.2 msec for equivalence ratios in the range of 0.57 to 1.31. In addition, the experimental data indicate that the tested injector system could drive combustion instabilities over a frequency range that is in qualitative agreement with the predictions of the Feiler and Heidmann model.

Janardan, B. A.↗

NASA NTRS1980

Flameholding characteristics of a swept-strut H2 fuel-injector for scramjet applications

A series of direct-connect tests are conducted which simulate the flow around the center swept-strut fuel-injector of a scramjet engine module. The experimental geometry includes both perpendicular and parallel fuel injectors which are swept with respect to the upstream flow direction in a manner simulating the flow geometry in the combustion region of the scramjet module. Seven different strut injector geometries are evaluated for their performance, flameholding, and inlet-combustor interaction characteristics. The most efficient combustion process is exhibited by the configuration having the deepest step with perpendicular injector orifices located 3.5 to 4.5 step heights downstream from the step. However, long centerbody and staged injection configurations perform as equally well as the deep step configuration when evaluating only the amount of perpendicular fuel injection. Since the staged injection configuration exhibits the lowest ignition and flameholding limit, it is suggested that the optimum injection configuration should incorporate a deep step with staged injection in order to improve the low temperature autoignition-flameholding characteristics.

Northam, G. B.↗

NASA NTRS1986

Numerical analysis of the three-dimensional flow in the main injector assembly of the Space Shuttle Main Engine

The Main Injector Assembly of the Space Shuttle Main Engine supplies the propellants to the Main Combustion Chamber through a large number of vertical injector elements. The gas flow around these elements (LOX posts) is three-dimensional, turbulent and compressible. This paper presents the results of numerical modeling of the hot and cool sections of the Main Injector Assembly and shows that the shields on the outermost row of injector elements affect the flow and the pressure drop in the hot section significantly. It is suggested that appropriate experiments are undertaken to verify the predictions.

Mukerjee, T.↗

NASA NTRS1987

Design and evaluation of a new injector configuration for supersonic combustion

Ignition and flameholding behavior data are presented from experiments with a novel scramjet injector configuration consisting of five small upstream pilot fuel injectors, a rearward-facing step, and three primary fuel injectors downstream of the step; all injection is perpendicular to the Mach 2 airflow, and the ignition source is located in the recirculation region downstream of the step. The design attempts to minimize the amount of igniter energy required for ignition, but without introduction of the large losses associated with bluff bodies. Argon plasma, argon-hydrogen plasma, pyrophoric silane/hydrogen, and surface-discharge ignition sources are tested. The injector is found to be able to hold flames at 1400 R total temperatures without the use of large bluff bodies; the argon-hydrogen plasma was the most effective igniter.

Wagner, Timothy C.↗

NASA NTRS1989

Evaluation of parallel injector configurations for supersonic combustion

Techniques for the enhancement of mixing in a scramjet combustor are presently investigated experimentally with wall-mounted parallel injector ramps that are speculated to prove useful at high speeds in the extraction of thrust from engine- or airframe-coolant hydrogen. The injector ramps were designed to generate a reflected shock wave from the duct top wall which will pass just downstream of the fuel injectors' barrel shock; fuel injector Mach number is 1.7, in virtue of which an underexpanded fuel flow is generated. Shadowgraph and UV-TV flow visualizations were conducted for three duct configurations.

Northam, G. Burton↗

NASA NTRS1990

A highly durable injector faceplate design concept for O2/H2 propellants

Two different O2/H2 injector faceplate designs were used in a test bed rocket engine at the NASA Lewis Research Center facility. This test bed was operated in a pulsing mode to evaluate thrust chamber wall materials and coatings. Degradation of the sintered mesh injector face plates resulted in the substitution of a photoetched diffusion-bonded platelet faceplate. This faceplate accumulated over 4200 thermal cycles without damage or degradation. Prior testing for a total of 17,446 cycles required 19 sintered mesh faceplates. This average of 918 cycles per unit showed the diffusion bonded faceplate to have a thermal cycle capability ranging from 150 to 500 percent of that of the sintered wire unit. The test data also showed that the diffusion-bonded faceplate provided a more uniform flow of gaseous H2 through its discrete and uniformly spaced propellant orifices resulting in enhanced face cooling (no local hot spots) and increased performance. The injector faceplate designs are described and the results of the injector comparison test data are presented.

Mueggenburg, H. H.↗

NASA NTRS1990

LOX/hydrogen coaxial injector atomization test program

Quantitative information about the atomization of injector sprays is needed to improve the accuracy of computational models that predict the performance and stability margin of liquid propellant rocket engines. To obtain this data, a facility for the study of spray atomization is being established at NASA-Lewis to determine the drop size and velocity distributions occurring in vaporizing liquid sprays at supercritical pressures. Hardware configuration and test conditions are selected to make the cold flow simulant testing correspond as closely as possible to conditions in liquid oxygen (LOX)/gaseous H2 rocket engines. Drop size correlations from the literature, developed for liquid/gas coaxial injector geometries, are used to make drop size predictions for LOX/H2 coaxial injectors. The mean drop size predictions for a single element coaxial injector range from 0.1 to 2000 microns, emphasizing the need for additional studies of the atomization process in LOX/H2 engines. Selection of cold flow simulants, measurement techniques, and hardware for LOX/H2 atomization simulations are discussed.

Zaller, M.↗

NASA NTRS1991

Flow visualization of a rocket injector spray using gelled propellant simulants

A study was conducted at NASA-Lewis to compare the atomization characteristics of gelled and nongelled propellant simulants. A gelled propellant simulant composed of water, sodium hydroxide, and an acrylic acid polymer resin (as the gelling agent) was used to simulate the viscosity of an aluminum/PR-1 metallized fuel gel. Water was used as a comparison fluid to isolate the rheological effects of the water-gel and to simulate nongelled RP-1. The water-gel was injected through the central orifice of a triplet injector element and the central post of a coaxial injector element. Nitrogen gas flowed through the outer orifices of the triplet injector element and through the annulus of the coaxial injector element and atomized the gelled and nongelled liquids. Photographs of the water-gel spray patterns at different operating conditions were compared with images obtained using water and nitrogen. A laser light was used for illumination of the sprays. The results of the testing showed that the water sprays produced a finer and more uniform atomization than the water-gel sprays. Rheological analysis of the water-gel showed poor atomization caused by high viscosity of water-gel delaying the transition to turbulence.

Green, James M.↗

NASA NTRS1991

Liquid atomization by coaxial rocket injectors

The atomization characteristics of a scaled-down version of a coaxial rocket injector was investigated using a phase Doppler particle analyzer (PDPA). The injector was operated in the conventional mode with liquid being injected through its inner orifice and gas being injected through its outer annulus. The shearing action occurring at the liquid-gas interface causes the liquid jet to atomize. In this study, two different liquid-air systems, namely a water-air system and a liquid nitrogen-gaseous nitrogen system, were chosen for detailed investigation. This paper discusses the performance characteristics of the coaxial injector under different flow and geometric conditions. Specifically, the effects of injection gas pressure and the injector cavity size on variables such as the mean particle diameter, Sauter mean diameter, number density, volume flux, and velocity have been presented.

Sankar, S. V.↗

NASA NTRS1991

ALS LOX/H2 subscale coaxial injector testing

Tests of a 40K subscale LOX/H2 coaxial LOX swirl injector conducted without injector or chamber degradation are reported. Chamber pressures ranged from 1572 to 2355 psia with overall mixture ratios from 5.04 to 6.39. The highest characteristic velocities were measured when the mixture ratio across the injector face was uniform. Scarfing of the outer row LOX posts had the largest effect on chamber heating rates. As a result of the tests, the LSI design was modified to arrange the outer row LOX posts in a circular pattern, eliminate O/F biasing and fuel film cooling, and modify the interpropellant plate to allow for larger pressure differentials during the start and cutoff transients. Testing of a 100 K LOX/H2 coaxial LOX swirl injector involved chamber pressure ranging from 700 to 2500 psia with overall mixture ratios from 3.2 to 8.8. Stable combustion was observed to a fuel temperature of 90R and characteristic velocity efficiencies were good.

Dexter, Carol E.↗

NASA NTRS1991

Performance and stability of a booster class LOX/hydrogen swirl coaxial-element injector

Initial tests were conducted with an axisymmetric subscale version of the Advanced Launch System (ALS) prototype injector, with a pattern of pressure-atomizing LOX-swirled injector elements flowing about 50 percent more propellant per element than the Space Shuttle Main Engine injector element. The swirl coax combustion was statistically stable and quiet with and without combustion stability aids. Artificial perturbations to assess dynamic stability generated overpressures from 2 to 15 percent of chamber pressure, and all combustion oscillations were damped within 3 millisec. Chug-free throttle was demonstrated to 65 percent of the nominal operating chamber pressure. Combustion performance in an ablative-lined chamber was calculated with both specific impulse and characteristic exhaust velocity, and averaged about 97 percent. Combustion performance of the injector element depended upon the momentum angle of the injected propellants rather than the shearing rate of the fuel on the oxidizer.

Hulka, J.↗

NASA NTRS1991

Flow visualization of a rocket injector spray using gelled propellant simulants

Green, James M.↗