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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 145 records · Page 8
All sourcesNASA NTRSDOE OSTI
NASA NTRS1984

Strain measurement within a single-lap joint using embedded strain gages

An experimental method used to measure the in-plane normal-axial strains produced within a single-lap joint is described in which a resistance-foil strain gage is embedded within the joint prior to curing of the adhesive. Nominal dimensions of the titanium Ti-6-4 adherends were 0.13 x 2.5 x 12.7 cm and an overlap of 2.5 cm was used. The joint was bonded with FM-300 structural adhesive. The average ultimate shear strength of the gaged specimens and control specimens was 16.1 MPa and 14.1 MPa. A significant advantage of the proposed method is that strains internal to the joint are measured, rather than strains at an external edge. The presence of the gage was found to be not detrimental to bond performance.

Tuttle, M. E.↗
NASA NTRS1986

Water-Thickness Gage

Gage for determining depth of water buildup on outside of aircraft relatively simple to operate and yields result independent of conductivity of water. Gage used to evaluate effects of water on lift and detect water weight excesses. Dual-sensor gage eliminates effects of water conductivity, providing direct correlation between resistivity and water thickness.

Weinstein, L. M.↗
NASA NTRS1984

High temperature static strain gage program

Development of electrical resistance strain gages for static strain measurements of nickel or cobalt superalloy parts inside a gas turbine engine on a test stand was inititated. Measurements of this type are of great importance because without reliable knowledge of the stresses and strains which exist in specific components, it will be difficult to fully appreciate where improvements in design and materials can be implemented. The first part of this effort consists of a strain gage alloy development program which will be followed by an investigation of complete strain gage systems. Efforts to date are summarized.

Hulse, C.↗
NASA NTRS1987

Low-g propellant gaging

A program to develop and demonstrate technology for low gravity propellant gaging on future geostationary satellites is described. Evaluations were performed to select four gaging concepts for ground tests and low gravity tests in the NASA KC-135 aircraft. The selected concepts were: (1) an ultrasonic point sensor system, (2) a nucleonic gaging system, (3) an ultrasonic torsional wave guide, and (4) an ultrasonic flowmeter. As a result of successful ground and KC-135 tests, two concepts (the ultrasonic point sensor and the nucleonic systems) were selected for orbital test in a shuttle Get-Away-Special experiment.

Orton, George↗
NASA NTRS1987

Strain-gage balance calibration of a magnetic suspension and balance system

A load calibration of the NASA 13-in magnetic suspension and balance system (MSBS) is described. The calibration procedure was originally intended to establish the empirical relationship between the coil currents and the external loads (forces and moments) applied to a magnetically suspended calibrator. However, it was discovered that the performance of a strain-gage balance is not affected when subjected to the magnetic environment of the MSBS. The use of strain-gage balances greatly reduces the effort required to perform a current-vs.-load calibration as external loads can be directly inferred from the balance outputs while a calibrator is suspended in MSBS. It is conceivable that in the future such a calibration could become unnecessary, since an even more important application for the use of a strain-gage balance in MSBS environment is the acquisition of precision aerodynamic force and moment data by telemetering the balance outputs from a suspended model/core/balance during wind tunnel tests.

Roberts, Paul W.↗
NASA NTRS1987

Elevated temperature strain gages

The objective is to study the electrical resistance of materials that are potentially useful as resistance strain gages at 1000 C. A set of criteria were set and used to select strain gage candidate materials that are electrically stable and reproducible at all temperatures up to 1000 C. For the experimental phase of this research, the electrical resistance change with temperature of three groups of materials (solid solution alloys, transition metal carbides, and semiconductors) were studied with the intention of identifying materials with low temperature coefficient of resistance and low resistance drift rate at 1000 C. A preliminary study of the gage factor on one of the best candidate materials, B sub 4 C, was also undertaken. The results of these investigations are presented.

Lei, J. F.↗
NASA NTRS1989

Evaluation of a strain-gage load calibration on a low-aspect-ratio wing structure at elevated temperature

The environmental aspect of elevated temperature and its relationship to the science of strain gage calibrations of aircraft structures are addressed. A section of a wing designed for a high-speed aircraft structure was used to study this problem. This structure was instrumented with strain gages calibrated at both elevated and room temperatures. Load equations derived from a high-temperature load calibration were compared with equations derived from an identical load calibration at room temperature. The implications of the high temperature load calibration were studied from the viewpoint of applicability and necessity. Load equations derived from the room temperature load calibration resulted in generally lower equation standard errors than equations derived from the elevated temperature load calibration. A distributed load was applied to the structure at elevated temperature and strain gage outputs were measured. This applied load was then calculated using equations derived from both the room temperature and elevated temperature calibration data. It was found that no significant differences between the two equation systems existed in terms of computing this applied distributed load, as long as the thermal shifts resulting from thermal stresses could be identified. This identification requires a heating of the structure. Therefore, it is concluded that for this structure, a high temperature load calibration is not required. However, a heating of the structure is required to determine thermal shifts.

Reardon, Lawrence F.↗
NASA NTRS1990

High Temperature Capacitive Strain Gage

Capacitive strain gages designed for measurements in wind tunnels to 2000 F were built and evaluated. Two design approaches were followed. One approach was based on fixed capacitor plates with a movable ground plane inserted between the plates to effect differential capacitive output with strain. The second approach was based on movable capacitor plates suspended between sapphire bearings, housed in a rugged body, and arranged to operate as a differential capacitor. A sapphire bearing gage (1/4 in. diameter x 1 in. in size) was built with a range of 50,000 and a resolution of 200 microstrain. Apparent strain on Rene' 41 was less than + or - 1000 microstrain from room temperature to 2000 F. Three gage models were built from the Ground Plane Differential concept. The first was 1/4 in. square by 1/32 in. high and useable to 700 F. The second was 1/2 in. square by 1/16 in. high and useable to 1440 F. The third, also 1/2 in. square by 1/16 in. high was expected to operate in the 1600 to 2000 F range, but was not tested because time and funding ended.

Wnuk, Stephen P., Jr.↗
NASA NTRS1989

RF Modal Quantity Gaging

The primary objective is to provide a concept of a radio frequency (RF) modal resonance technique which is being investigated as a method for gaging the quantities of subcritical cryogenic propellants in metallic tanks. Of special interest are the potential applications of the technique to microgravity propellant gaging situations. The results of concept testing using cryogenic oxygen, hydrogen, and nitrogen, as well as paraffin simulations of microgravity fluid orientations, are reported. These test results were positive and showed that the gaging concept was viable.

Vanleuven, K.↗
NASA NTRS1991

High temperature static strain gage development

Final results are presented from a program to develop a thin film static strain gage for use on the blades and vanes of running, test stand gas turbine engines with goals of an 3 x 3 mm gage area and total errors of less than 10 pct. of + or - 2,000 microstrain after 50 hrs at 1250 K. Pd containing 13 Wt. pct. Cr was previously identified as a new strain sensor alloy that appeared to be potentially usable to 1250 K. Subsequently, it was discovered, in contrast with its behavior in bulk, that Pd-13Cr suffered from oxidation attack when prepared as a 4.5 micron thick thin film. Continuing problems with electrical leakage to the substrate and the inability of sputtered alumina overcoats to prevent oxidation led to the discovery that sputtered alumina contains appreciable amounts of entrapped argon. After the argon has been exsolved by heating to elevated temperatures, the alumina films undergo a linear shrinkage of about 2 pct. resulting in formation of cracks. These problems can be largely overcome by sputtering the alumina with the substrate heated to 870 K. With 2 micron thick hot sputtered alumina insulation and overcoat films, total 50 hr drifts of about 100 microstrain (2 tests) and about 500 microstrain (1 test) were observed at 1000 and 1100 K, respectively. Results of tests on complete strain gage systems on constant moment bend bars with Pd temperature compensation grids revealed that oxidation of the Pd grid was a major problem even when the grid was overcoated with a hot or cold sputtered alumina overcoat.

Hulse, C. O.↗
NASA NTRS1991

Palladium-chromium static strain gage for high temperature propulsion systems

The present electrical strain gage for high temperature static strain measurements is in its fine-wire and thin-film forms designed to be temperature-compensated on any substrate material. The gage element is of Pd-Cr alloy, while the compensator is of Pt. Because the thermally-induced apparent strain of this compensated wire strain gage is sufficiently small, with good reproducibility between thermal cycles to 800 C, output figures can be corrected within a reasonable margin of error.

Lei, Jih-Fen↗
NASA NTRS1992

High temperature static strain measurement with an electrical resistance strain gage

An electrical resistance strain gage that can supply accurate static strain measurement for NASP application is being developed both in thin film and fine wire forms. This gage is designed to compensate for temperature effects on substrate materials with a wide range of thermal expansion coefficients. Some experimental results of the wire gage tested on one of the NASP structure materials, i.e., titanium matrix composites, are presented.

Lei, Jih-Fen↗
NASA NTRS1943

A Portable Calibrator for Dynamic Strain Gages

A portable device for calibrating dynamic strain gages is described. The device contains a motor-driven cam, which applies alternating tensile loads to a metal strip 5/8 inch wide and 6 1/4 inches long. The cam is designed to produce a nearly sinusoidal variation of strain with time. Dynamic strain gages with gage lengths up to 5 inches may be calibrated by mounting them on the strip and by changing the frequency and the amplitude of the tensile load. The frequency may be varied from 15 to 30 cycles per second and the strain amplitude from 0 to 10x10-4 in steps of 2x10-4.

Mcpherson, Albert E↗
NASA NTRS1952

A Miniature Electrical Pressure Gage Utilizing a Stretched Flat Diagram

A variable-air-gap, inductance-type, electrical pressure gage is described that is basically 7/16 inch in diameter and 1/4 inch in thickness. The gage was designed to measure accurately pressures fluctuating at high frequencies and has proved to be a value as a general-purpose electrical gage for aeronautical work where small size and minimum response to acceleration forces are important factors. Design equations and curves are presented which can be used to predict the deflections and fundamental natural frequencies of stretched flat diaphragms.

INSTRUMENTS, LABORATORY↗
NASA NTRS1993

High temperature strain measurement with a resistance strain gage

A PdCr based electrical resistance strain gage was demonstrated in the laboratory to be a viable sensor candidate for static strain measurement at high temperatures. However, difficulties were encountered while transferring the sensor to field applications. This paper is therefore prepared for recognition and resolution of the problems likely to be encountered with PdCr strain gages in field applications. Errors caused by the measurement system, installation technique and lead wire attachment are discussed. The limitations and some considerations related to the temperature compensation technique used for this gage are also addressed.

Lei, Jih-Fen↗
NASA NTRS1998

Overcoats for the Improved Performance of PdCr High Temperature Thin Film Strain Gages

Overcoat protection schemes for thin film devices have typically focused on inhibiting the growth of native oxides formed on the sensor surface, rather than on improving the passivating nature of these native oxides. Here, thin sputtered Cr overcoats and heat treatments in varying oxygen partial pressures enhanced the passivating nature of native Cr203 films formed on PdCr thin film strain gages. Results of strain tests using sensors protected using this approach are presented and the implications are discussed. PdCr gages with sputtered Cr overcoats withstood 12,000 dynamic strain cycles of 1100 micro-epsilon during 100 hours of testing at a temperature of 1000 C in air. Gage factors of 1.3 with drift rates as low as 0.1 Omega/hr were achieved for devices having a nominal resistance of approximately 100 Omega's. TCR's ranging from +550 ppm/C to +798 ppm/C were realized depending on the overcoat and thermal history. Possible mechanisms for an anomaly in the electrical characteristics of these films at 800 C and improvements in stability due to the use of overcoats are presented.

Gregory, Otto J.↗
NASA NTRS1999

Ultrasonic Bolt Gage

An ultrasonic bolt gage is described which uses a crosscorrelation algorithm to determine a tension applied to a fastener, such as a bolt. The cross-correlation analysis is preferably performed using a processor operating on a series of captured ultrasonic echo waveforms. The ultrasonic bolt gage is further described as using the captured ultrasonic echo waveforms to perform additional modes of analysis, such as feature recognition. Multiple tension data outputs, therefore, can be obtained from a single data acquisition for increased measurement reliability. In addition, one embodiment of the gage has been described as multi-channel, having a multiplexer for performing a tension analysis on one of a plurality of bolts.

Gleman, Stuart M.↗
NASA NTRS1995

Strain Gage

HITEC Corporation developed a strain gage application for DanteII, a mobile robot developed for NASA. The gage measured bending forces on the robot's legs and warned human controllers when acceptable forces were exceeded. HITEC further developed the technology for strain gage services in creating transducers out of "Indy" racing car suspension pushrods, NASCAR suspension components and components used in motion control.

Source record↗