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DOE OSTI2015

Mega salt-stone Disposal Units at the Savannah River site - 15322

The Liquid Waste (LW) System at Savannah River Site (SRS) is a highly integrated operation involving safely storing radioactive liquid waste in underground storage tanks; vitrifying the higher activity waste; and storing the vitrified waste in stainless steel canisters until permanent disposition is provided; and removing, treating, and dispositioning the low-level waste (LLW) fraction in concrete with final disposition being the salt-stone Disposal Units (SDUs) at the SRS salt-stone Disposal Facility (SDF). Treatment and disposition of salt waste is the critical path to completion of the SRS Liquid Waste (LW) Disposition Program. Successful and timely salt waste removal and disposal is integral to efforts by SRS to proceed with all aspects of tank cleanup and removal from service. The construction and implementation of the first-of-a-kind Mega SDU (MSDU) is underway to provide the most environmentally safe and cost-effective solution for salt processing and long term storage of the LLW at SRS. The MSDU design is a duplicate of the Water Treatment Tanks located in Syracuse, New York. This commercial design, developed by an affiliate of Savannah River Remediation LLC (SRR), was slightly modified to meet the requirements of the nuclear industry. The MSDU is a critical link in salt disposition. In comparison to the current SDU design, approximately 46 meters (150 feet) in diameter and 7 meters (22 feet) tall with a capacity of approximately 11,000 m{sup 3} (3.0 million gallons), the MSDU is 114 meters (375 feet) in diameter and 13 meters (43 feet) tall which will provide a capacity of approximately 121,000 m{sup 3} (32.0 million gallons) to receive the LLW fraction embedded in a grout-like form. The MSDU will provide the taxpayers an estimated $300 M in life cycle savings at SRS by reducing the number of SDUs from the estimated 72 smaller vessels to 7 of the new larger vessels. Additionally, based on the reduced number of SDUs, the environmental footprint is significantly reduced as well. Due to the similarities between the existing SDU design and the MSDU design, efforts to integrate the MSDU into the LW system are minimal. Required infrastructure modifications will consist of tying into the existing grout and drain lines, as well as the installation of new electrical and instrumentation services for the MSDU. Grout flow testing has been successfully completed, with results showing the MSDU will be a safe and cost-effective replacement for the existing SDUs. The MSDU design is complete, Critical Decision (CD)-3 was approved on June 17, 2014, and the first MSDU, salt-stone Disposal Unit n.6 (SDU 6), is being constructed in the existing LW SDF operated by SRR as a Capital Line Item project. As an added benefit, once constructed, lessons learned will be available for future MSDUs at SRS and throughout the complex as necessary. (authors)

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DOE OSTI2015

Engineering scale demonstration of a prospective cast Stone process - 15584

A cementitious waste form is one of the alternatives being evaluated for Supplemental Immobilization of Hanford Low Activity Waste (LAW). Washington River Protection Solutions (WRPS) is collecting data on cementitious or pozzolanic waste forms such as Cast Stone. The goal of this project for WRPS is to obtain data on the performance of the Cast Stone waste form for immobilizing LAW. As part of the data package being assembled, an engineering-scale demonstration with non-radioactive simulants was performed at the Savannah River National Laboratory (SRNL) using the Scaled Continuous Processing Facility (SCPF) to fill a container with simulated Cast Stone grout. Legacy salt solution from previous Hanford salt waste testing was trimmed to resemble the average composition generated from the Hanford Tank Waste Operation Simulator (HTWOS) used in the screening tests. The dry blend materials, ordinary portland cement (OPC), Class F fly ash, and ground granulated blast furnace slag (GGBFS or BFS) were obtained from Lafarge North America in Pasco, WA. Over three days, the SCPF was used to fill a 6,056 liter (1600 gallon) container with simulated Cast Stone grout. The tank was instrumented with x-, y-, and z-axis thermocouples to monitor curing temperature and two formed core sampling vials. The target production rate was 5.7 L/min (1.5 gpm). This required a salt solution flow rate of approximately 3.78 L/min (1 gpm) and a premix feed rate of approximately 263 kh/h (580 lb/h). The final surface slope at a fill height of 100 cm was 2.5-3.8 cm across the 260 cm (8.5 ft) diameter tank. During processing, grout was collected from both the mixer discharge and the discharge into the tank. These samples were stored in a humid environment either in a closed box proximal to the tank or inside the laboratory. (authors)

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DOE OSTI2019

Saltstone Facility Operating Experience with Mega-Vault Disposal Units - 19497

The Saltstone Production Facility (SPF) has been treating low-level waste aqueous salt solution at the Savannah River Site (SRS) since 1990. Salt solutions are transferred from a large-volume, underground storage tank via underground waste transfer line into the SPF. The waste is received into one of two receipt tanks and then transferred to a twin-shaft mixer where dry feeds are introduced to create a fresh grout slurry. The grout exits the mixer into a hold tank, which has a residence time of approximately two minutes. The slurry is then pumped via peristaltic pump through a grout transfer line to one of several disposal units in the Saltstone Disposal Facility (SDF). The transfer line length varies from 0.4 km to 0.8 km depending on disposal location. With the salt disposal mission at SRS accelerating via the operation of the Modular Caustic Side Solvent Extraction (MCU) facility and the anticipated startup of the Salt Waste Processing Facility (SWPF), it is important that the SPF and SDF operate with minimal outage time and maximum facility availability. To this end, the design of the newest disposal units has incorporated the benefits of commercially available cylindrical concrete tank design on a very large scale to maximize economies of scale. This new design has been placed into radioactive service and the initial operational data will be compared with previous disposal operations along with an overview of how disposal unit design has significantly evolved since the initial construction in the early 1990's. Additionally, several processing facility modifications have either been implemented or developed in recent years to improve operating reliability and ensure facility availability once the SWPF becomes the primary waste generator providing feed for the SPF. These modifications, the issues driving their development, and an assessment of their effectiveness will also be discussed. (author)

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DOE OSTI2020

Defining a Metric to Assess Leachability of Contaminants from Cementitious Waste Forms in Lab Testing Related to Hanford - 20478

This paper reports on the determination of performance metrics for the release of four contaminants (technetium, iodine, nitrate, and chromium) from a theoretical supplemental low-activity waste (LAW) inventory of grout in the Hanford Integrated Disposal Facility (IDF). The performance metric was defined as a retardation factor, R, that can be used to quantify a waste form's ability to retain one contaminant compared with an un-retarded species (e.g., sodium). By setting the target R value at the magnitude required to maintain concentrations of the contaminants below the drinking water standard at the point of compliance for the IDF, a bar for grout leach performance can be established for screening laboratory leach test data. The R can be converted to a corresponding laboratory-observed diffusivity value against which to assess leach test data. The individual performance metrics were determined through an iterative set of simulations using a variable saturation and transport flow model of a grout waste form inventory in the IDF to calculate the resulting concentration-based requirements at the point of compliance. (authors)

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DOE OSTI2020

Declaration of the Chemical Composition of Waste-products for the German Repository Konrad Using Substance Vectors - 20500

The waste acceptance criteria of the German repository Konrad require beside a radiological declaration a compositional declaration to be able to avoid negative impact on the groundwater by a presumed leakage into the groundwater after complete corrosion of the containers in the future. The declaration of the composition has to specify compounds and substances not element analyses, because the chemical behavior and toxicity especially of organic compounds varies strongly The relevant compounds have to be described and quantified using defined substance codes provided by the operator. For simple waste types like pure concrete or steel components, the definition of the composition is rather simple. The composition of more complex waste streams is generally declared using producer specific material vectors, which can be derived for defined waste types (e.g. grouted fluids, ash from combustion, super-compacted mixed waste etc.). Additional substance vectors exist for containers, drums and grout, which together with the waste composition yield the total composition of the waste packages. The substance vectors for homogeneous waste streams like cementitious demolition waste, solidified fluids and ash are mostly based on analyses provided by the waste owner. In some cases, analyses from non-radioactive analogues or data sheets can also be used to demonstrate the composition. For each qualified treatment of radioactive waste streams the material composition is described and balanced on the basis of specific material vectors, which are composed of material codes from the material and cask list provided by the Federal company for radioactive waste disposal. For mixed waste streams like super-compacted or grouted mixed waste or materials simply packed in containers an analyses cannot be used. In these cases, the compositional information from the bookkeeping can be used for the entire waste stream to calculate a mean composition including a compositional range (min / max composition). Only waste packages with an approved material description can be delivered to Konrad. Therefore, the material declaration of all waste streams and the resulting waste products is crucial for all waste owners in Germany to be able to have enough waste packages ready, when the repository is going to open in 2027. (authors)

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DOE OSTI2012

Form and Aging of Plutonium in Savannah River Site Waste Tank 18

Process modeling; injection molding; long-fiber thermoplastic; fiber orientation; fiber lengt This report provides a summary of the effects of aging on and the expected forms of plutonium in Tank 18 waste residues. The findings are based on available information on the operational history of Tank 18, reported analytical results for samples taken from Tank 18, and the available scientific literature for plutonium under alkaline conditions. These findings should apply in general to residues in other waste tanks. However, the operational history of other waste tanks should be evaluated for specific conditions and unique operations (e.g., acid cleaning with oxalic acid) that could alter the form of plutonium in heel residues. Based on the operational history of other tanks, characterization of samples from the heel residues in those tanks would be appropriate to confirm the form of plutonium. During the operational period and continuing with the residual heel removal periods, Pu(IV) is the dominant oxidation state of the plutonium. Small fractions of Pu(V) and Pu(VI) could be present as the result of the presence of water and the result of reactions with oxygen in air and products from the radiolysis of water. However, the presence of Pu(V) would be transitory as it is not stable at the dilute alkaline conditions that currently exists in Tank 18. Most of the plutonium that enters Savannah River Site (SRS) high-level waste (HLW) tanks is freshly precipitated as amorphous plutonium hydroxide, Pu(OH) 4(am) or hydrous plutonium oxide, PuO 2(am,hyd) and coprecipitated within a mixture of hydrous metal oxide phases containing metals such as iron, aluminum, manganese and uranium. The coprecipitated plutonium would include Pu 4+ that has been substituted for other metal ions in crystal lattice sites, Pu 4+ occluded within hydrous metal oxide particles and Pu 4+ adsorbed onto the surface of hydrous metal oxide particles. The adsorbed plutonium could include both inner sphere coordination and outer sphere coordination of the plutonium. PuO 2(am,hyd) is also likely to be present in deposits and scales that have formed on the steel surfaces of the tank. Over the operational period and after closure of Tank 18, Ostwald ripening has and will continue to transform PuO 2(am,hyd) to a more crystalline form of plutonium dioxide, PuO 2(c) . After bulk waste removal and heel retrieval operations, the free hydroxide concentration decreased and the carbonate concentration in the free liquid and solids increased. Consequently, a portion of the PuO 2(am,hyd) has likely been converted to a hydroxy-carbonate complex such as Pu(OH) 2 (CO 3 ) (s) . or PuO(CO 3 ) · xH 2 O (am) . Like PuO 2(am,hyd) , Ostwald ripening of Pu(OH) 2 (CO 3 ) (s) or PuO(CO 3 ) · xH 2 O (am) would be expected to occur to produce a more crystalline form of the plutonium carbonate complex. Due to the high alkalinity and low carbonate concentration in the grout formulation, it is expected that upon interaction with the grout, the plutonium carbonate complexes will transform back into plutonium hydroxide. Although crystalline plutonium dioxide is the more stable thermodynamic state of Pu(IV), the low temperature and high water content of the waste during the operating and heel removal periods in Tank 18 have limited the transformation of the plutonium into crystalline plutonium dioxide. During the tank closure period of thousands of years, transformation of the plutonium into a more crystalline plutonium dioxide form would be expected. However, the continuing presence of water, reaction with water radiolysis products, and low temperatures will limit the transformation, and will likely maintain an amorphous Pu(OH) 4 or PuO 2(am,hyd) form on the surface of any crystalline plutonium dioxide produced after tank closure. X-ray Absorption Spectroscopic (XAS) measurements of Tank 18 residues are recommended to confirm coordination environments of the plutonium. If the presence of PuO(CO 3 ) (am,hyd) is confirmed by XAS, it is recommended that experiments be conducted to determine if plutonium carbonates are transformed back into PuO 2(am,hyd) upon contact with grout.

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DOE OSTI2012

Impact of Standing Bleed Water on Saltstone Placement

The amount of water present during placement and subsequent curing of saltstone has the potential to impact several properties important for grout quality. An active drain water system can remove residual standing water and expose the surface of the placed saltstone to air. Oxidation of the saltstone may result in an increase in the leachability of redox sensitive elements. A dry surface can lead to cracking, causing an increase in hydraulic conductivity. An inactive drain water system can allow standing water that generates unnecessary hydrostatic head on the vault walls. Standing water that cannot be removed via the drain system will be available for potential incorporation into subsequent grout placements. The objective of this work is to study the impact of standing water on grout quality pertaining to disposal units. A series of saltstone mixes were prepared, and cured at ambient temperature to evaluate the impact of standing water on saltstone placement. The samples were managed to control drying effects on leachability by either exposing or capping the samples. The water to premix ratio was varied to represent a range of processing conditions. Samples were analyzed for density, leachability, and hydraulic conductivity. A monolith of each composition was cut into four sections to analyze the homogeneity of the sample with respect to vertical position within the sample. The density of each section was measured by two methods, helium pycnometry and by ASTM 642-06. The results show a trend of increasing density with increasing depth in the samples. This effect is more pronounced with the inclusion of excess bleed water and indicative of increased settling. The leachability of the eight different samples was analyzed by ANS/ANSI 16.1 method. These results indicate that drying of the saltstone during curing leads to decreased Leachability Indices (indicative of more release) for potassium, sodium, rhenium, nitrite, and nitrate. This may be caused by shrinkage cracking in the samples creating additional pathways for contaminant release. There was no noticeable effect on leachability by changing the water to premix ratio or by including excess bleed water. There was no detectable chromium release in any of the samples. Chromium and rhenium were added in equal amounts to determine whether rhenium might be an acceptable surrogate for chromium, a hazardous material. This testing shows no correlation between the behavior of the two elements, as chromium is not released at detectable levels and rhenium is released at a comparable rate to nitrate, the most prevalent and mobile species in saltstone.

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DOE OSTI2012

Building 235-F Goldsim Fate And Transport Model

Savannah River National Laboratory (SRNL) personnel, at the request of Area Completion Projects (ACP), evaluated In-Situ Disposal (ISD) alternatives that are under consideration for deactivation and decommissioning (D&D) of Building 235-F and the Building 294-2F Sand Filter. SRNL personnel developed and used a GoldSim fate and transport model, which is consistent with Musall 2012, to evaluate relative to groundwater protection, ISD alternatives that involve either source removal and/or the grouting of portions or all of 235-F. This evaluation was conducted through the development and use of a Building 235-F GoldSim fate and transport model. The model simulates contaminant release from four 235-F process areas and the 294-2F Sand Filter. In addition, it simulates the fate and transport through the vadose zone, the Upper Three Runs (UTR) aquifer, and the Upper Three Runs (UTR) creek. The model is designed as a stochastic model, and as such it can provide both deterministic and stochastic (probabilistic) results. The results show that the median radium activity concentrations exceed the 5 ?Ci/L radium MCL at the edge of the building for all ISD alternatives after 10,000 years, except those with a sufficient amount of inventory removed. A very interesting result was that grouting was shown to basically have minimal effect on the radium activity concentration. During the first 1,000 years grouting may have some small positive benefit relative to radium, however after that it may have a slightly deleterious effect. The Pb-210 results, relative to its 0.06 ?Ci/L PRG, are essentially identical to the radium results, but the Pb-210 results exhibit a lesser degree of exceedance. In summary, some level of inventory removal will be required to ensure that groundwater standards are met.

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DOE OSTI2013

Degradation Of Cementitious Materials Associated With Saltstone Disposal Units

The Saltstone facilities at the DOE Savannah River Site (SRS) stabilize and dispose of low-level radioactive salt solution originating from liquid waste storage tanks at the site. The Saltstone Production Facility (SPF) receives treated salt solution and mixes the aqueous waste with dry cement, blast furnace slag, and fly ash to form a grout slurry which is mechanically pumped into concrete disposal cells that compose the Saltstone Disposal Facility (SDF). The solidified grout is termed “saltstone”. Cementitious materials play a prominent role in the design and long-term performance of the SDF. The saltstone grout exhibits low permeability and diffusivity, and thus represents a physical barrier to waste release. The waste form is also reducing, which creates a chemical barrier to waste release for certain key radionuclides, notably Tc-99. Similarly, the concrete shell of an SDF disposal unit (SDU) represents an additional physical and chemical barrier to radionuclide release to the environment. Together the waste form and the SDU compose a robust containment structure at the time of facility closure. However, the physical and chemical state of cementitious materials will evolve over time through a variety of phenomena, leading to degraded barrier performance over Performance Assessment (PA) timescales of thousands to tens of thousands of years. Previous studies of cementitious material degradation in the context of low-level waste disposal have identified sulfate attack, carbonation influenced steel corrosion, and decalcification (primary constituent leaching) as the primary chemical degradation phenomena of most relevance to SRS exposure conditions.

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DOE OSTI2014

Degradation of cementitious materials associated with salstone disposal units

The Saltstone facilities at the DOE Savannah River Site (SRS) stabilize and dispose of low-level radioactive salt solution originating from liquid waste storage tanks at the site. The Saltstone Production Facility (SPF) receives treated salt solution and mixes the aqueous waste with dry cement, blast furnace slag, and fly ash to form a grout slurry which is mechanically pumped into concrete disposal cells that compose the Saltstone Disposal Facility (SDF). The solidified grout is termed “saltstone”. Cementitious materials play a prominent role in the design and long-term performance of the SDF. The saltstone grout exhibits low permeability and diffusivity, and thus represents a physical barrier to waste release. The waste form is also reducing, which creates a chemical barrier to waste release for certain key radionuclides, notably Tc-99. Similarly, the concrete shell of a saltstone disposal unit (SDU) represents an additional physical and chemical barrier to radionuclide release to the environment. Together the waste form and the SDU compose a robust containment structure at the time of facility closure. However, the physical and chemical state of cementitious materials will evolve over time through a variety of phenomena, leading to degraded barrier performance over Performance Assessment (PA) timescales of thousands to tens of thousands of years. Previous studies of cementitious material degradation in the context of low-level waste disposal have identified sulfate attack, carbonation influenced steel corrosion, and decalcification (primary constituent leaching) as the primary chemical degradation phenomena of most relevance to SRS exposure conditions. In this study, degradation time scales for each of these three degradation phenomena are estimated for saltstone and concrete associated with each SDU type under conservative, nominal, and best estimate assumptions.

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DOE OSTI2015

Evaluation of Settler Tank Thermal Stability during Solidification and Disposition to ERDF

Ten 16-foot-long and 20-inch diameter horizontal tanks currently reside in a stacked 2×5 (high) array in the ~20,000-gallon water-filled Weasel Pit of the 105-KW Fuel Storage Basin on the US-DOE Hanford Site. These ten tanks are part of the Integrated Water Treatment System used to manage water quality in the KW Basin and are called “settler” tanks because of their application in removing particles from the KW Basin waters. Based on process knowledge, the settler tanks are estimated to contain about 124 kilograms of finely divided uranium metal, 22 kg of uranium dioxide, and another 55 kg of other radioactive sludge. The Sludge Treatment Project (STP), managed by CH2MHill Plateau Remediation Company (CHPRC) is charged with managing the settler tanks and arranging for their ultimate disposal by burial in ERDF. The presence of finely divided uranium metal in the sludge is of concern because of the potential for thermal runaway reaction of the uranium metal with water and the formation of flammable hydrogen gas as a product of the uranium-water reaction. Thermal runaway can be instigated by external heating. The STP commissioned a formal Decision Support Board (DSB) to consider options and provide recommendations to manage and dispose of the settler tanks and their contents. Decision criteria included consideration of the project schedule and longer-term deactivation, decontamination, decommissioning, and demolition (D4) of the KW Basin. The DSB compared the alternatives and recommended in-situ grouting, size-reduction, and ERDF disposal as the best of six candidate options for settler tank treatment and disposal. It is important to note that most grouts contain a complement of Portland cement as the binding agent and that Portland cement curing reactions generate heat. Therefore, concern is raised that the grouting of the settler tank contents may produce heating sufficient to instigate thermal runaway reactions in the contained uranium metal sludge.

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DOE OSTI2015

Heat of Hydration of Low Activity Cementitious Waste Forms

During the curing of secondary waste grout, the hydraulic materials in the dry mix react exothermally with the water in the secondary low-activity waste (LAW). The heat released, called the heat of hydration, can be measured using a TAM Air Isothermal Calorimeter. By holding temperature constant in the instrument, the heat of hydration during the curing process can be determined. This will provide information that can be used in the design of a waste solidification facility. At the Savannah River National Laboratory (SRNL), the heat of hydration and other physical properties are being collected on grout prepared using three simulants of liquid secondary waste generated at the Hanford Site. From this study it was found that both the simulant and dry mix each had an effect on the heat of hydration. It was also concluded that the higher the cement content in the dry materials mix, the greater the heat of hydration during the curing of grout.

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DOE OSTI2015

Contaminant Leach Testing of Hanford Tank 241-C-104 Residual Waste

Leach testing of Tank C-104 residual waste was completed using batch and column experiments. Tank C-104 residual waste contains exceptionally high concentrations of uranium (i.e., as high as 115 mg/g or 11.5 wt.%). This study was conducted to provide data to develop contaminant release models for Tank C-104 residual waste and Tank C-104 residual waste that has been treated with lime to transform uranium in the waste to a highly insoluble calcium uranate (CaUO4) or similar phase. Three column leaching cases were investigated. In the first case, C-104 residual waste was leached with deionized water. In the second case, crushed grout was added to the column so that deionized water contacted the grout prior to contacting the waste. In the third case, lime was mixed in with the grout. Results of the column experiments demonstrate that addition of lime dramatically reduces the leachability of uranium from Tank C-104 residual waste. Initial indications suggest that CaUO4 or a similar highly insoluble calcium rich uranium phase forms as a result of the lime addition. Additional work is needed to definitively identify the uranium phases that occur in the as received waste and the waste after the lime treatment.

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DOE OSTI2017

Effluent Management Facility Evaporator Bottom-Waste Streams Formulation and Waste Form Qualification Testing

This report describes the results from grout formulation and cementitious waste form qualification testing performed by Pacific Northwest National Laboratory (PNNL) for Washington River Protection Solutions, LLC (WRPS). These results are part of a screening test that investigates three grout formulations proposed for wide-range treatment of different waste stream compositions expected for the Hanford Effluent Management Facility (EMF) evaporator bottom waste. This work supports the technical development need for alternative disposition paths for the EMF evaporator bottom wastes and future direct feed low-activity waste (DFLAW) operations at the Hanford Site. High-priority activities included simulant production, grout formulation, and cementitious waste form qualification testing. The work contained within this report relates to waste form development and testing, and does not directly support the 2017 Integrated Disposal Facility (IDF) performance assessment (PA). However, this work contains valuable information for use in PA maintenance past FY 2017 and future waste form development efforts. The provided results and data should be used by (1) cementitious waste form scientists to further the understanding of cementitious leach behavior of contaminants of concern (COCs), (2) decision makers interested in off-site waste form disposal, and (3) the U.S. Department of Energy, their Hanford Site contractors and stakeholders as they assess the IDF PA program at the Hanford Site. The results reported help fill existing data gaps, support final selection of a cementitious waste form for the EMF evaporator bottom waste, and improve the technical defensibility of long-term waste form risk estimates.

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DOE OSTI2018

Effluent Management Facility Evaporator Bottoms: Waste Streams Formulation and Waste Form Qualification Testing

This report describes the results from grout formulation and cementitious waste form testing performed by Pacific Northwest National Laboratory for Washington River Protection Solutions, LLC (WRPS). These results are part of a screening test that investigates grout formulations proposed for encapsulating a wide range of compositions predicted to be present in evaporator bottoms wastes from the Hanford Effluent Management Facility (EMF). This work supports the technical development need for alternative treatment and disposition paths for the EMF evaporator bottoms waste and future direct-feed low-activity waste (DFLAW) operations at the Hanford Site. High-priority activities included simulant production, grout formulation, and cementitious waste form testing. The work contained within this report relates to waste form development and testing, but does not directly support the 2017 Integrated Disposal Facility (IDF) performance assessment (PA). However, this work contains information useful for future PA updates [beyond fiscal year (FY) 2017] and future waste form development efforts. These analytical results can be used by (i) cementitious waste form scientists to further the understanding of cementitious leach behavior of contaminants of concern (COCs), (ii) decision makers interested in off-site waste form disposal, and (iii) the U.S. Department of Energy, their Hanford Site contractors, and stakeholders as they continue to assess the IDF PA program at the Hanford Site. The reported results help fill existing data gaps, support final selection of a cementitious waste form for the EMF evaporator bottoms waste, and improve the technical defensibility of long-term waste form risk estimates.

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DOE OSTI2018

Degradation of Saltstone Disposal Unit Cementitious Materials

The Saltstone facilities at the DOE Savannah River Site (SRS) are used to stabilize and dispose of low-level radioactive salt solution originating from liquid waste storage tanks at the site. The Saltstone Production Facility (SPF) receives treated salt solution and mixes the aqueous waste with dry cement, blast furnace slag, and fly ash to form a grout slurry which is mechanically pumped into concrete disposal cells that compose the Saltstone Disposal Facility (SDF). The solidified grout is termed “saltstone”. Cementitious materials play a prominent role in the design and long-term performance of the SDF. The saltstone grout exhibits low permeability and diffusivity, and thus represents a physical barrier to waste release. The waste form is also reducing, which creates a chemical barrier to waste release for certain key radionuclides, notably Tc-99. Similarly, the concrete shell of a saltstone disposal unit (SDU) represents an additional physical and chemical barrier to radionuclide release to the environment. Together the waste form and the SDU compose a robust containment structure at the time of facility closure. However, the physical and chemical state of cementitious materials will evolve over time through a variety of phenomena, leading to degraded barrier performance over Performance Assessment timescales of thousands to tens of thousands of years. Previous studies of cementitious material degradation in the context of low-level waste disposal have identified sulfate attack, carbonation-influenced steel corrosion, and decalcification (primary constituent leaching) as the chemical degradation phenomena of most significance under SRS exposure conditions.

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DOE OSTI2018

Effluent Management Facility Evaporator Bottoms: Waste Streams Formulation and Waste Form Qualification Testing

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DOE OSTI2020

Saltstone third quarter calendar year 2019 (3QCY19) toxicity characteristic leaching procedure (TCLP) results

The aqueous waste from Tank 50 (salt solution) is sampled quarterly for transfers to the Saltstone Production Facility (SPF). Salt solution is treated at SPF and disposed of in the Saltstone Disposal Facility (SDF). Per request of customer, X-TAR-Z-00008, Revision 01, two SDF waste form (saltstone) samples were prepared in the Savannah River National Laboratory (SRNL) from the Tank 50 Waste Acceptance Criteria (WAC) sample and Z-Area premix material for the third quarter of calendar year 2019 (3QCY19). One sample contained a Full Premix which included 10:45:45 (by weight) of cement, slag and fly ash. The second sample contained 60:40 (by weight) of slag and fly ash only referred to as the “Cement-Free grout sample”. Results from this technical report support Task 2: ‘Grout Leaching Analyses’ of the Task Technical Request (TTR) prepared by Savannah River Remediation (SRR). After a 28 day cure, a sample of each of the SDF waste forms was collected and shipped to a certified laboratory for analysis using the Toxicity Characteristic Leaching Procedure (TCLP). The 3QCY19 saltstone (Full Premix) and the Cement-Free grout samples met the South Carolina (SC) Code of Regulations for Hazardous Waste Management Regulations (HWMR) 61-79.261.24 and 61-79-268.48 requirements for a non-hazardous waste form with respect to Resource Conservation and Recovery Act (RCRA) metals and Underlying Hazardous Constituents (UHCs), and also met the SPF WAC.

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