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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 145 records · Page 8
All sourcesNASA NTRSDOE OSTI
NASA NTRS1979

Influence of coolant tube curvature on film cooling effectiveness as detected by infrared imagery

Thermal film cooling footprints observed by infrared imagery from straight, curved, and looped coolant tube geometries are compared. It was hypothesized that the differences in secondary flow and in the turbulence structure of flow through these three tubes should influence the mixing properties between the coolant and the main stream. A flow visualization tunnel, an infrared camera and detector, and a Hilsch tube were employed to test the hypothesis.

Papell, S. S.↗
NASA NTRS2013

Long Hole Film Cooling Dataset for CFD Development : Infrared Thermography and Thermocouple Surveys - Part 1

An experiment investigating flow and heat transfer of long (length to diameter ratio of 18) cylindrical film cooling holes has been completed. In this paper, the thermal field in the flow and on the surface of the film cooled flat plate is presented for nominal freestream turbulence intensities of 1.5 and 8 percent. The holes are inclined at 30deg above the downstream direction, injecting chilled air of density ratio 1.0 onto the surface of a flat plate. The diameter of the hole is 0.75 in. (0.01905 m) with center to center spacing (pitch) of 3 hole diameters. Coolant was injected into the mainstream flow at nominal blowing ratios of 0.5, 1.0, 1.5, and 2.0. The Reynolds number of the freestream was approximately 11,000 based on hole diameter. Thermocouple surveys were used to characterize the thermal field. Infrared thermography was used to determine the adiabatic film effectiveness on the plate. Hotwire anemometry was used to provide flowfield physics and turbulence measurements. The results are compared to existing data in the literature. The aim of this work is to produce a benchmark dataset for Computational Fluid Dynamics (CFD) development to eliminate the effects of hole length to diameter ratio and to improve resolution in the near-hole region. In this report, a Time-Filtered Navier Stokes (TFNS), also known as Partially Resolved Navier Stokes (PRNS), method that was implemented in the Glenn-HT code is used to model coolant-mainstream interaction. This method is a high fidelity unsteady method that aims to represent large scale flow features and mixing more accurately.

Shyam, Vikram↗
NASA NTRS1997

Comparison of Two-Equation Turbulence Models for Prediction of Heat Transfer on Film-Cooled Turbine Blades

A three-dimensional Navier-Stokes code has been used to compute the heat transfer coefficient on two film-cooled turbine blades, namely, the VKI rotor with six rows of cooling holes, including three rows on the shower head and the C3X vane with nine rows of holes, including five rows on the shower head. Predictions of heat transfer coefficient at the blade surface using three two-equation turbulence model specifically, Coakley's q-omega model, Chien's k-epsilon model and Wilcox's k-omega model with Menter's modifications, have been compared with the experimental data of Camci and Arts for the VKI rotor, and of Hylton et al. for the C3X vane along with predictions using the Baldwin-Lomar (B-L) model taken from Garg and Gaugler. It is found that for the cases considered here the two equation models predict the blade heat transfer somewhat better than the B-L model except immediately downstream of the film-cooled holes on the suction surface of the VKI rotor, and over most of the suction surface of the C3X vane. However, all two-equation models require 40% more computer core than the B-L model for solution, and while the q-omega and k-epsilon models need 40% more computer time than the B-L model the k-omega model requires at least 65% more time because of the slower rate of convergence. It is found that the heat transfer coefficient exhibit a strong spanwise as well as streamwise variation for both blades and all turbulence models.

Garg, Vijay K.↗
NASA NTRS2016

Temperature Mapping of Air Film-Cooled Thermal Barrier Coated Surfaces Using Cr-Doped GdAlO3 Phosphor Thermography

It has been recently shown that the high luminescence intensity from a Cr-doped GdAlO3 (Cr:GdAlO3) thermographic phosphor enables non-rastered full-field temperature mapping of thermal barrier coating (TBC) surfaces to temperatures above 1000C. In this presentation, temperature mapping by Cr:GdAlO3 based phosphor thermometry of air film-cooled TBC-coated surfaces is demonstrated for both scaled-up cooling hole geometries as well as for actual components in a burner rig test environment. The effects of thermal background radiation and flame chemiluminescence on the measurements are investigated, and advantages of this method over infrared thermography as well as the limitations of this method for studying air film cooling are discussed.

thermographic phoshor↗
NASA NTRS1976

Turbulent boundary layer on a full-coverage film-cooled surface: An experimental heat transfer study with normal injection

Heat transfer behavior was studied in a turbulent boundary layer with full-coverage film cooling through an array of discrete holes and with injection normal to the wall surface. Stanton numbers were measured for a staggered hole pattern with pitch-to-diameter ratios of 5 and 10, an injection mass flux ratio range of 0.1 to 1.0, and a range of Reynolds number 170 thousand to 5 million. Air was used as the working fluid with the mainstream velocity varied from .14 to 33.5 m/sec (30 to 110 ft/sec). The data were taken for secondary injection temperatures equal to the wall temperature and also equal to the mainstream temperature. By use of linear superposition theory, the data may be used to obtain Stanton number as a continuous function of the injectant temperature. The heat transfer coefficient is defined on the basis of a mainstream-to-wall temperature difference. This difinition permits direct comparison of performance between film cooling and transpiration cooling.

Choe, H.↗
NASA NTRS1990

Experimental results for film cooling in 2-D supersonic flow including coolant delivery pressure, geometry, and incident shock effects

An experimental program was conducted to establish some design parameters important to a supersonic film cooling system in a scramjet engine. A simple non-combusting two-dimensional flow configuration was used to isolate the film cooling phenomena. Parameters investigated include coolant delivery pressure, slot height and lip thickness, and incident shock location and strength. Design guidelines for use in engineering and trade studies are presented.

Olsen, George C.↗
NASA NTRS2014

Development of the Glenn-HT Computer Code to Enable Time-Filtered Navier-Stokes (TFNS) Simulations and Application to Film Cooling on a Flat Plate Through Long Cooling Tubes

Computational fluid dynamics (CFD) analysis using Reynolds-averaged Navier-Stokes (RANS) formulation for turbomachinery-related flows has enabled improved engine component designs. RANS methodology has limitations which are related to its inability to accurately describe the spectrum of flow phenomena encountered in engines. Examples of flows that are difficult to compute accurately with RANS include phenomena such as laminarturbulent transition, turbulent mixing due to mixing of streams, and separated flows. Large eddy simulation (LES) can improve accuracy but at a considerably higher cost. In recent years, hybrid schemes which take advantage of both unsteady RANS and LES have been proposed. This study investigated an alternative scheme, the time-filtered Navier-Stokes (TFNS) method applied to compressible flows. The method developed by Shih and Liu was implemented in the Glenn-HT code and applied to film cooling flows. In this report the method and its implementation is briefly described. The film effectiveness results obtained for film cooling from a row of 30 holes with a pitch of 3.0 diameters emitting air at a nominal density ratio of unity and four blowing ratios of 0.5, 1.0, 1.5 and 2.0 are shown. Flow features under those conditions are also described.

infrared↗
NASA NTRS2014

Development of the Glenn-Heat-Transfer (Glenn-HT) Computer Code to Enable Time-Filtered Navier Stokes (TFNS) Simulations and Application to Film Cooling on a Flat Plate Through Long Cooling Tubes

Computational fluid dynamics (CFD) analysis using Reynolds-averaged Navier-Stokes (RANS) formulation for turbomachinery-related flows has enabled improved engine component designs. RANS methodology has limitations that are related to its inability to accurately describe the spectrum of flow phenomena encountered in engines. Examples of flows that are difficult to compute accurately with RANS include phenomena such as laminar/turbulent transition, turbulent mixing due to mixing of streams, and separated flows. Large eddy simulation (LES) can improve accuracy but at a considerably higher cost. In recent years, hybrid schemes that take advantage of both unsteady RANS and LES have been proposed. This study investigated an alternative scheme, the time-filtered Navier-Stokes (TFNS) method applied to compressible flows. The method developed by Shih and Liu was implemented in the Glenn-Heat-Transfer (Glenn-HT) code and applied to film-cooling flows. In this report the method and its implementation is briefly described. The film effectiveness results obtained for film cooling from a row of 30deg holes with a pitch of 3.0 diameters emitting air at a nominal density ratio of unity and two blowing ratios of 0.5 and 1.0 are shown. Flow features under those conditions are also described.

heat transfer↗
NASA NTRS1995

A Numerical Study of the Effect of Wake Passing on Turbine Blade Film Cooling

Time-accurate and steady three-dimensional viscous turbulent numerical simulations were performed to study the effect of upstream blade wake passing unsteadiness on the performance of film cooling on a downstream axial turbine blade. The simulations modeled the blade as spanwise periodic and of infinite span. Both aerodynamic and heat transfer quantities were explored. A showerhead film cooling arrangement typical of modern gas turbine engines was employed. Showerhead cooling was studied because of its anticipated strong sensitivity to upstream flow fluctuations. The wake was modeled as a region of zero axial velocity on the upstream computational boundary which translated with each iteration. This model is compatible with a planned companion experiment in which the wakes will be produced by a rotating row of cylindrical rods upstream of an annular turbine cascade. It was determined that a steady solution with appropriate upstream swirl and stagnation pressure predicted the span-average film effectiveness quite well. The major difference is a 2 to 3 percent overprediction of span-average film effectiveness by the steady simulation on the pressure surface and in the showerhead region. Local overpredictions of up to 8 percent were observed in the showerhead region. These differences can be explained by the periodic relative lifting of the boundary layer and enhanced mixing in the unsteady simulations.

Heidmann, James D.↗
NASA NTRS1987

Computation of full-coverage film-cooled airfoil temperatures by two methods and comparison with high heat flux data

Two methods were used to calculate the heat flux to full-coverage film cooled airfoils and, subsequently, the airfoil wall temperatures. The calculated wall temperatures were compared to measured temperatures obtained in the Hot Section Facility operating at real engine conditions. Gas temperatures and pressures up to 1900 K and 18 atm with a Reynolds number up to 1.9 million were investigated. Heat flux was calculated by the convective heat transfer coefficient adiabatic wall method and by the superposition method which incorporates the film injection effects in the heat transfer coefficient. The results of the comparison indicate the first method can predict the experimental data reasonably well. However, superposition overpredicted the heat flux to the airfoil without a significant modification of the turbulent Prandtl number. The results suggest that additional research is required to model the physics of full-coverage film cooling where there is significant temperature/density differences between the gas and the coolant.

Gladden, H. J.↗
NASA NTRS1976

Full-coverage film cooling heat transfer study: Summary of data for normal-hole injection and 30 deg slant-hole injection

Heat transfer to a full coverage film cooled turbulent boundary layer over a flat surface was studied. The surface consisted of a discrete hole test section containing 11 rows of holes spaced 5 diameters apart in a staggered array and an instrumented recovery region. Ten diameter spacing was also studied by plugging appropriate holes. Two test sections were used, one having holes normal to the surface and the other having holes angled 30 deg to the surface in the downstream direction. Stanton number data were obtained both in the full coverage region and in the downstream recovery region for a range of blowing ratios, or mass flux ratios, from 0 to 1.3. Initial conditions at the upstream edge of the blowing region were varied from 500 to 5000 for momentum thickness Reynolds number and from 100 to 1800 for enthalpy thickness Reynolds number. The range of Reynolds numbers based on hole diameter and mainstream velocity was 6000 to 22000. Initial boundary layer thicknesses range from 0.5 to 2.0 hole diameters. Air was used as the working fluid. The data were taken for the secondary injection temperature equal to the wall temperature and also equal to the mainstream temperature. Superposition was then used to obtain Stanton number as a continuous function of the injectant temperature. The heat transfer coefficient was defined on the basis of a mainstream-to-wall temperature difference. This definition permits direct comparison of performance between film cooling and transpiration cooling.

Crawford, M. E.↗
NASA NTRS1972

Hot-gas-side heat transfer with and without film cooling on a simulated nuclear rocket thrust chamber using H2-O2

Heat-transfer coefficients were obtained on a thrust chamber which simulated the geometry of the NERVA nuclear rocket. The tests were performed with and without peripheral film cooling over a chamber pressure range of 1.05 million to 5.84 million newtons per square meter (153 to 847 psia). With no film cooling, the overall axial variation in the value of the correlation coefficient C of the equation (Stanton)* (Prandtl)* to the 0.7ths power = C(Reynolds)* to the -0.2ths power, where * indicates the reference enthalpy condition, was reduced 66 percent when the local diameter in the Reynolds number was replaced by the axial distance from the injector face. The average peak values of C were reduced 25 percent with 2 and 3.75 percent cooling and 50 percent with 7.5 percent cooling.

Quentmeyer, R. J.↗
NASA NTRS1977

An analytical model for predicting the aerodynamic performance of a turbine cascade with film cooling

Various analytical approaches to predicting the performance of film cooled turbine blades are reviewed. A two-dimensional cascade flow solution is developed for calculating the effects of the coolant injection on the total flow field. This solution is used with an available analytical performance predicting method to provide an improved method. Comparisons are made with experimental data and other analytical results.

Mcfarland, E. R.↗
NASA NTRS1983

Comparison of predicted and experimental external heat transfer around a film cooled cylinder in crossflow

Calculations were made of the film cooling provided by rows of holes around the circumference of a cylinder in crossflow and the results were compared to experimental data. The calculations and experimental data were for conditions that simulate most of those that are typical of air cooled turbine vane leading edges. Injection was from a single and multiple rows of holes located at different angular locations from the stagnation line. The holes in the rows were angled normal to the flow direction and at a 25 degree angle to the cylinder wall. The calculations and experimental data were for several constant values of blowing ratios for all rows and for different blowing ratios for each row, representing a simulation of a common coolant plenum supply to multiple rows of holes. The calculations were made using a finite difference boundary layer code, STAN5. Contrary to initial expectations that injection would trip the boundary layer flow into the turbulent regime, the results indicated that the high free stream acceleration apparently kept the flow laminar for holes in the first 45 degrees past stagnation. The trend in Stanton number reduction due to coolant injection was predicted with generally good agreement at the lower blowing rates, but for multile rows of holes, agreement was poor beyond the first row.

Stepka, F. S.↗
NASA NTRS1992

Numerical analysis of hypersonic turbulent film cooling flows

As a building block, numerical capabilities for predicting heat flux and turbulent flowfields of hypersonic vehicles require extensive model validations. Computational procedures for calculating turbulent flows and heat fluxes for supersonic film cooling with parallel slot injections are described in this study. Two injectant mass flow rates with matched and unmatched pressure conditions using the database of Holden et al. (1990) are considered. To avoid uncertainties associated with the boundary conditions in testing turbulence models, detailed three-dimensional flowfields of the injection nozzle were calculated. Two computational fluid dynamics codes, GASP and FDNS, with the algebraic Baldwin-Lomax and k-epsilon models with compressibility corrections were used. It was found that the B-L model which resolves near-wall viscous sublayer is very sensitive to the inlet boundary conditions at the nozzle exit face. The k-epsilon models with improved wall functions are less sensitive to the inlet boundary conditions. The testings show that compressibility corrections are necessary for the k-epsilon model to realistically predict the heat fluxes of the hypersonic film cooling problems.

Chen, Y. S.↗
DOE OSTI2024

Assessment of Machine Learning Wall Modeling Approaches for Large Eddy Simulation of Gas Turbine Film Cooling Flows: An a Priori Study

Here, in this work, a priori analysis of machine learning (ML) strategies is carried out with the goal of data-driven wall modeling for large eddy simulation (LES) of gas turbine film cooling flows. High-fidelity flow datasets are extracted from wall-resolved LES (WRLES) of flow over a flat plate interacting with the coolant flow supplied by a single row of 7-7-7 shaped cooling holes inclined at 30 degrees with the flat plate at different blowing ratios (BR). The WRLES are performed using the high-order Nek5000 spectral element computational fluid dynamics (CFD) solver. Light gradient boosting machine (LightGBM) is employed as the ML algorithm for the data-driven wall model. Parametric tests are conducted to systematically assess the influence of a wide range of input flow features (velocity components, velocity gradients, pressure gradients, and fluid properties) on the accuracy of ML wall model with respect to prediction of wall shear stress. In addition, the use of spatial stencil and time delay is also explored within the ML wall modeling framework. It is shown that features associated with gradients of the streamwise and spanwise velocity components have a major impact on the prediction fidelity of wall model, while the effect of gradients of wall-normal velocity component is found to be negligible. Moreover, adding flow feature information from an x-y-z spatial stencil significantly improves the ML model accuracy and generalizability compared to just using local flow features from the matching location. Overall, highest prediction accuracy is achieved when both spatial stencil and time delay features are incorporated within the data-driven wall modeling paradigm.

33 ADVANCED PROPULSION SYSTEMS↗