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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 145 records · Page 8
All sourcesNASA NTRSDOE OSTI
NASA NTRS1990

Elevated temperature crack growth in advanced powder metallurgy aluminum alloys

Rapidly solidified Al-Fe-V-Si powder metallurgy alloy FVS0812 is among the most promising of the elevated temperature aluminum alloys developed in recent years. The ultra fine grain size and high volume fraction of thermally stable dispersoids enable the alloy to maintain tensile properties at elevated temperatures. In contrast, this alloy displays complex and potentially deleterious damage tolerant and time dependent fracture behavior that varies with temperature. J-Integral fracture mechanics were used to determine fracture toughness (K sub IC) and crack growth resistance (tearing modulus, T) of extruded FVS0812 as a function of temperature. The alloy exhibits high fracture properties at room temperature when tested in the LT orientation, due to extensive delamination of prior ribbon particle boundaries perpendicular to the crack front. Delamination results in a loss of through thickness constraint along the crack front, raising the critical stress intensity necessary for precrack initiation. The fracture toughness and tensile ductility of this alloy decrease with increasing temperature, with minima observed at 200 C. This behavior results from minima in the intrinsic toughness of the material, due to dynamic strain aging, and in the extent of prior particle boundary delaminations. At 200 C FVS0812 fails at K levels that are insufficient to cause through thickness delamination. As temperature increases beyond the minimum, strain aging is reduced and delamination returns. For the TL orientation, K (sub IC) decreased and T increased slightly with increasing temperature from 25 to 316 C. Fracture in the TL orientation is governed by prior particle boundary toughness; increased strain localization at these boundaries may result in lower toughness with increasing temperature. Preliminary results demonstrate a complex effect of loading rate on K (sub IC) and T at 175 C, and indicate that the combined effects of time dependent deformation, environment, and strain aging may play a role. Fractography showed that microvoid coalescence was the microscopic mode of fracture in FVS0812 under all testing conditions. However, the nature of the microvoids varied with test temperature and loading rate, and is complex for the fine grain and dipersoid sizes of FVS0812.

Porr, William C., Jr.↗
NASA NTRS2005

Fatigue Crack Growth Database for Damage Tolerance Analysis

The objective of this project was to begin the process of developing a fatigue crack growth database (FCGD) of metallic materials for use in damage tolerance analysis of aircraft structure. For this initial effort, crack growth rate data in the NASGRO (Registered trademark) database, the United States Air Force Damage Tolerant Design Handbook, and other publicly available sources were examined and used to develop a database that characterizes crack growth behavior for specific applications (materials). The focus of this effort was on materials for general commercial aircraft applications, including large transport airplanes, small transport commuter airplanes, general aviation airplanes, and rotorcraft. The end products of this project are the FCGD software and this report. The specific goal of this effort was to present fatigue crack growth data in three usable formats: (1) NASGRO equation parameters, (2) Walker equation parameters, and (3) tabular data points. The development of this FCGD will begin the process of developing a consistent set of standard fatigue crack growth material properties. It is envisioned that the end product of the process will be a general repository for credible and well-documented fracture properties that may be used as a default standard in damage tolerance analyses.

Metallic materials↗
DOE OSTI2018

Fracture mechanics of shales under chemically reactive conditions

Fracture growth processes under subsurface conditions are known to be affected by fluid chemical environment. Chemical effects on fracture growth are likely to be relevant during host rock and organic matter diagenesis and catagenesis, hydraulic fracturing, in systems undergoing enhanced oil recovery, in geothermal systems, and in CO 2 sequestration reservoirs. To address the chemical effects on opening-mode fracture growth under a wide range in fluid chemical conditions and for different rock types we conducted double-torsion fracture mechanics tests to determine mode-I fracture toughness (KIC), subcritical index (SCI), and the stress-intensity factor vs fracture velocity (K-V) behavior. We tested sandstones, shales and, altered crystalline rocks. Samples were tested in aqueous conditions with variable salinity, solution pH, and at temperatures of up to 70 °C. Fracture growth in shales is highly sensitive to the environmental conditions, with a reduction of KIC of up to 47% from ambient air to water-saturated conditions. The primary interactions between shales and reactive solutions are clay-water and carbonate dissolution. For clay-rich Woodford and Mancos shales, solutions with higher salinity reduce subcritical fracture growth, while acidic conditions favor fracture growth in carbonate-rich Marcellus shale. Increasing the solution temperature promotes fracture growth. In sandstone, chemical effects on fracture parameters are most pronounced for clay- and carbonate-rich samples. Both KIC and SCI are lower in water than in air for nearly all sandstone lithologies tested. SCI is further reduced in chlorite-cemented Tuscaloosa Sandstone in acidic solutions. Mount Simon Sandstone is also sensitive to pH, most significantly in diagenetically bleached samples. Compositionally mature Aztec Sandstone is affected by water saturation, but shows little sensitivity to chemical environment. Silicified gabbro shows a slight reduction in KIC but a >60% reduction in SCI in aqueous environments compared to ambient conditions. The reduction in SCI is most pronounced in alkaline and saline solutions, suggesting silica dissolution and cation exchange at the fracture tip facilitate subcritical fracture growth. Limited reduction in KIC is attributed to low permeability. Overall, our results demonstrate that fracture properties depend strongly on water saturation, on fluid composition and pH, and on temperature, with an increase in temperature lowering fracture resistance.

58 GEOSCIENCES↗
DOE OSTI2015

RECENT PROGRESS IN THE DEVELOPMENT OF DUCTILE-PHASE TOUGHENED TUNGSTEN FOR PLASMA-FACING MATERIALS: W-Ni-Fe COMPOSITES

A promising approach to increasing fracture toughness and decreasing the DBTT of a W-alloy is by ductile-phase toughening (DPT). In this method, a ductile phase is included in a brittle matrix to prevent fracture propagation by crack bridging or crack deflection. Liquid-phase sintered W-Ni-Fe alloys consisting of nearly spherical W-particles embedded within a Ni-Fe-W ductile matrix are being manipulated by hot-rolling to create lamellar W/Fe-Ni-W composites with anisotropic fracture properties. The rolled W-Ni-Fe alloy becomes a lamellar alloy consisting of W lamellae separated by ductile-phase regions. The W-rich lamellae are strong but brittle, while the ductile-phase metallic regions have a thin, plate-like morphology to provide a ductile bridging region. This rolled material is oriented with the W-rich lamellae parallel to principal stresses so that surface cracking is normal to the ductile-phase bridging regions.

Ductile Phase Toughening↗
DOE OSTI2015

Multi-scale modeling of microstructure dependent intergranular brittle fracture using a quantitative phase-field based method

In this study, the fracture behavior of brittle materials is strongly influenced by their underlying microstructure that needs explicit consideration for accurate prediction of fracture properties and the associated scatter. In this work, a hierarchical multi-scale approach is pursued to model microstructure sensitive brittle fracture. A quantitative phase-field based fracture model is utilized to capture the complex crack growth behavior in the microstructure and the related parameters are calibrated from lower length scale atomistic simulations instead of engineering scale experimental data. The workability of this approach is demonstrated by performing porosity dependent intergranular fracture simulations in UO 2 and comparing the predictions with experiments.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Hydraulic fracturing to enhance injectivity and storage capacity of CO 2 storage reservoirs: Benefits and risks

Several potential CO 2 storage reservoirs have been found to have insufficient porosity and permeability to support cost effective commercial-scale injection. As a result, the use of hydraulic fracturing to enhance injectivity and storage capacity of CO 2 storage reservoirs was explored. Previous modeling studies indicate that fracturing can increase storage capacity by modest to significant amounts (10%–35%), depending on model assumptions. Simulations completed as part of this study confirm that for a range of horizontal well lengths, number of fractures, fracture geometries, and fracture properties, injectivity is improved and capacity increases by 13%–71% over the base case unfractured vertical well. Intuitively, increasing the well length and number of fractures had a corresponding impact on increased capacity. Here, fracture area (i.e., the fracture height multiplied by its width) was an important parameter for increasing capacity but the specific geometry (e.g., the ratio of height-to-width) was unimportant. The most important aspect that affected capacity was the ability of a fracture to connect high permeability horizontal zones in the reservoir. This would allow a single well to access both layers, thereby maximizing total storage capacity of the reservoir while likely leading to an overall increase of the CO 2 footprint, which is an important consideration for Class VI UIC permitting. The results of this work demonstrate that hydraulic fracturing is an attractive option to consider when faced with an underperforming geologic carbon storage site that is at risk of causing a project to fail.

03 NATURAL GAS↗
DOE OSTI2023

Mechanical Properties of 2D LiInP 2 Se 6 : Implication for Semiconductor Applications

Metal phosphorus trichalcogenides (MPTCs) are emerging 2D semiconductor materials with unique functional properties that set them apart from other 2D systems. Despite the importance of their mechanical properties for improving the semiconductor device’s durability and performance, as well as for utilizing strain effects to customize material properties and create new functionality, our current understanding of MPTCs’ mechanical behavior is lacking and lags behind our knowledge of their other properties. Here, we use LiInP 2 Se 6 as a model example of MPTCs and report the first experimental measurements of the elastic and plastic (fracture) properties along both in-plane and out-of-plane directions by atomic force microscopy and nanoindentation. Being a 2D material that is entirely inorganic, LiInP 2 Se 6 surprisingly exhibits mechanical properties that resemble those of hybrid organic–inorganic materials rather than pure inorganic 2D materials. It has a soft crystal structure with low elastic moduli, a low difference in in-plane vs out-of-plane mechanical properties, and a combination of elastic and plastic characteristics of hybrid organic–inorganic materials. Furthermore, our work provides the mechanical information critically needed to mitigate and/or harness the strain effects in LiInP 2 Se 6 -based semiconductor devices and sheds light on the mechanical behaviors of MPTCs with indispensable insights.

2D semiconductor↗
DOE OSTI2011

Characterization of the effects of x-ray irradiation on the hierarchical structure and mechanical properties of human cortical bone

Bone comprises a complex structure of primarily collagen, hydroxyapatite and water, where each hierarchical structural level contributes to its strength, ductility and toughness. These properties, however, are degraded by irradiation, arising from medical therapy or bone-allograft sterilization. We provide here a mechanistic framework for how irradiation affects the nature and properties of human cortical bone over a range of characteristic (nano to macro) length-scales, following x-­ray exposures up to 630 kGy. Macroscopically, bone strength, ductility and fracture resistance are seen to be progressively degraded with increasing irradiation levels. At the micron-­scale, fracture properties, evaluated using in-situ scanning electron microscopy and synchrotron x-ray computed micro-tomography, provide mechanistic information on how cracks interact with the bone-matrix structure. At sub-micron scales, strength properties are evaluated with in-situ tensile tests in the synchrotron using small-/wide-angle x-ray scattering/diffraction, where strains are simultaneously measured in the macroscopic tissue, collagen fibrils and mineral. Compared to healthy bone, results show that the fibrillar strain is decreased by ~40% following 70 kGy exposures, consistent with significant stiffening and degradation of the collagen. We attribute the irradiation-­induced deterioration in mechanical properties to mechanisms at multiple length-scales, including changes in crack paths at micron-­scales, loss of plasticity from suppressed fibrillar sliding at sub-­micron scales, and the loss and damage of collagen at the nano-­scales, the latter being assessed using Raman and Fourier-Transform-Infrared spectroscopy and a fluorometric assay.

60 APPLIED LIFE SCIENCES↗
DOE OSTI2019

Effects of hydration on fractures and shale permeability under different confining pressures: An experimental study

Water-rich fracturing fluids are injected into gas shale formations to promote the effective development of gas. However, the relationship between gas production decreases and the variability flow-back fluid behavior (rate and amount) remains a significant challenge to the industry. This study focused on the effects of water hydration on the rock fracture properties of a major gas shale formation in China. Shale from hydration experiments was characterized for a number of key parameters including length, volume, width, surface area, thickness and fracture frequency. X-ray computed tomography (CT) scanning was conducted on shale reservoir samples exposed to water at zero overburden stress and under three different confining pressures (725 psi, 2175 psi, and 2900 psi). CT scanning images were obtained to evaluate fracture evolutions during hydration for both the connected and unconnected fracture networks. In addition, permeabilities before and after hydration were also quantified. Results from the ambient condition experiment revealed the propagation of fractures, the formation of new fractures, and the formation of better connectivity caused by a more complicated fracture network. However, the fracture evolution of the other three samples under confining pressures are markedly different, including: more unconnected fracture networks, less fracture volume, and a poorer connectivity of fractures.

bio-inspired, mechanical behavior, carbon sequestr↗
NASA NTRS1984

Polyimide adhesives - Modified with ATBN and silicone elastomers

A series of studies evaluating the effects of added elastomers on the properties of a high-temperature addition polyimide adhesive is reviewed. First, thermoset polyimides containing various butadiene/acrylonitrile and silicone elastomers were synthesized either as physical polybends or by chemically reacting the elastomers directly onto the polymer backbone. The modified adhesive resins were characterized for thermomechanical properties, fracture toughness and adhesive strength. A second series of elastomer-containing polyimides was also prepared in order to study the effects of the elastomer chain length on polymer properties. Aromatic amine-terminated silicone rubbers with repeat units varying from n = 10 to 105 were reacted onto the polyimide backbone, and the resulting polymers were characterized for their adhesive properties.

St. Clair, A. K.↗
DOE OSTI2026

Analysis of attenuation data from the decommissioned ZIon unit 1 reactor pressure vessel beltline weld

In order to examine the attenuation of radiation damage through the thickness of an irradiated reactor pressure vessel (RPV), four segments were acquired from the Zion Unit 1 power plant RPV after the plant was decommissioned. The Zion Unit 1 RPV Beltline Weld Segment 1 was cut into seven blocks, consisting of five base metal and two beltline welds from the high fluence region of the segment. Through-wall test specimens were machined and tested. Specimens included those used for Charpy impact, Master Curve fracture toughness testing, and chemical analysis. The observed through-thickness ductile-to-brittle transition temperatures in the beltline weld deviated significantly from the expected behavior based on the attenuation of fast fluence as a function of depth into the RPV. Beginning at the inside surface, the 41-J Charpy transition temperature was either flat or slightly increasing until the ¾ -T location. The results of a simple, model-based analysis of the Zion beltline weld material that included the irradiation conditions and material chemistry were generally consistent with industry trend curves and the standard attenuation model, rather than the observed data. Although there was no archive material from the RPV available to permit measurement of the unirradiated properties, fracture toughness specimens fabricated from archive surveillance weld were used to obtain an estimate of the initial through-thickness values of the Charpy transition temperature. The Charpy shifts obtained using this approach were similarly in disagreement with the predictions of the US NRC Regulatory Guide 1.99, Rev. 2. However, testing of irradiated Charpy specimens taken from the RPV following post-irradiation annealing (10 hr. at 500 °C) provided a quite different estimate of the unirradiated properties which improved the agreement between the inferred through-thickness Charpy shifts and exponential attenuation model included in Regulatory Guide 1.99/2. In conclusion, the analysis of the Zion data and data obtained in previous post-mortem examinations of decommissioned RPVs indicates that more work is needed to understand the through-thickness properties of RPV materials in order to properly assess through-wall damage attenuation.

Charpy impact↗
NASA NTRS2001

Aluminum Lithium Alloy 2195 Fusion Welding Improvements with New Filler Wire

The objective of this research was to assess the B218 weld filler wire for Super Lightweight External Tank production, which could improve current production welding and repair productivity. We took the following approaches: (1) Perform a repair weld quick look evaluation between 4043/B218 and B218/B218 weld filler wire combinations and evaluation tensile properties for planished and unplanished conditions; and (2) Perform repair weld evaluation on structural simulation panel using 4043-B218 and B218/B218 weld filler wire combinations and evaluation tensile and simulated service fracture properties for planished and unplanished conditions.

Russell, C.↗
NASA NTRS1980

Fracture modes of high modulus graphite/epoxy angleplied laminates subjected to off-axis tensile loads

Angleplied laminates of high modulus graphite fiber/epoxy were examined in several ply configurations at various tensile loading angles to the zero ply direction to determine the effects of ply orientations on tensile properties, fracture modes, and fracture surface characteristics of the various plies. Experimental results consist of stress-strain data, selected plots, fracture stresses and strains, and scanning electron microscope (SEM) photographs of fracture surfaces. It was found that the stress-strain curves were linear to fracture, and that although fracture surface characteristics for a given fracture mode are similar to those for the same fracture mode in uniaxial specimens, no simple load angle range can be associated with a given fracture mode. It was also concluded that SEM results must be supplemented with ply stress calculations in order to identify ranges of fracture modes occurring as a function of ply orientation with respect to the load direction.

Sinclair, J. H.↗
DOE OSTI2015

High damage tolerance of electrochemically lithiated silicon

Mechanical degradation and resultant capacity fade in high-capacity electrode materials critically hinder their use in high-performance rechargeable batteries. Despite tremendous efforts devoted to the study of the electro–chemo–mechanical behaviours of high-capacity electrode materials, their fracture properties and mechanisms remain largely unknown. In this paper, we report a nanomechanical study on the damage tolerance of electrochemically lithiated silicon. Our in situ transmission electron microscopy experiments reveal a striking contrast of brittle fracture in pristine silicon versus ductile tensile deformation in fully lithiated silicon. Quantitative fracture toughness measurements by nanoindentation show a rapid brittle-to-ductile transition of fracture as the lithium-to-silicon molar ratio is increased to above 1.5. Molecular dynamics simulations elucidate the mechanistic underpinnings of the brittle-to-ductile transition governed by atomic bonding and lithiation-induced toughening. Finally, our results reveal the high damage tolerance in amorphous lithium-rich silicon alloys and have important implications for the development of durable rechargeable batteries.

25 ENERGY STORAGE↗
DOE OSTI2023

Chemical controls on the propagation and healing of subcritical fractures

Human activities involving subsurface reservoirs—resource extraction, carbon and nuclear waste storage—alter thermal, mechanical, and chemical steady-state conditions in these systems. Because these systems exist at lithostatic pressures, even minor chemical changes can cause chemically assisted deformation. Therefore, understanding how chemical effects control geomechanical properties is critical to optimizing engineering activities. The grand challenge in predicting the effect of chemical processes on mechanical properties lays in the fact that these phenomena take place at molecular scales, while they manifest all the way to reservoir scales. To address this fundamental challenge, we investigated chemical effects on deformation in model and real systems spanning molecular- to centimeter scales. We used theory, experiment, molecular dynamics simulation, and statistical analysis to (1) identify the effect of simple reactions, such as hydrolysis, on molecular structures in interfacial regions of stressed geomaterials; (2) quantify chemical effects on the bulk mechanical properties, fracture and displacement for granular rocks and single crystals; (3) develop initial understanding of universal scaling for individual displacement events in layered geomaterials; and (4) develop analytic approximations for the single-chain mechanical response utilizing asymptotically correct statistical thermodynamic theory. Taken together, these findings advance the challenging field of chemo-mechanics.

36 MATERIALS SCIENCE↗
NASA NTRS1980

Fracture modes of high modulus graphite/epoxy angleplied laminates subjected to off-axis tensile loads

Angelplied laminates of high modulus graphite fiber/epoxy were studied in several ply configurations at various tensile loading angles to the zero ply direction in order to determine the effects of ply orientations on tensile properties, fracture modes, and fracture surface characteristics of the various plies. It was found that fracture modes in the plies of angleplied laminates can be characterized by scanning electron microscope observation. The characteristics for a given fracture mode are similar to those for the same fracture mode in unidirectional specimens. However, no simple load angle range can be associated with a given fracture mode.

Sinclair, J. H.↗
DOE OSTI2024

Role of water in fracture of modified silicate glasses

Decarbonizing the glass industry requires alternative melting technology, as current industrial melting practices rely heavily on fossil fuels. Hydrogen has been proposed as an alternative to carbon-based fuels, but the ensuing consequences on the mechanical behavior of the glass remain to be clarified. A critical distinction between hydrogen and carbon-based fuels is the increased generation of water during combustion, which raises the equilibrium solubility of water in the melt and alters the behavior of the resulting glass. A series of five silicate glasses with 80% silica and variable [Na 2 O]/([H 2 O] + [Na 2 O]) ratios were simulated using molecular dynamics to elucidate the effects of water on fracture. Several fracture toughness calculation methods were used in combination with atomistic fracture simulations to examine the effects of hydroxyl content on fracture behavior. Here, this study reveals that the crack propagation pathway is a key metric to understanding fracture toughness. Notably, the fracture propagation path favors hydrogen sites over sodium sites, offering a possible explanation of the experimentally observed effects of water on fracture properties.

36 MATERIALS SCIENCE↗