Engines for manned spacecraft.
Apollo propulsion systems design and development emphasizing performance, thrust chamber durability, combustion stability and leakage
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Apollo propulsion systems design and development emphasizing performance, thrust chamber durability, combustion stability and leakage
LOX/RP-1 engines for Saturn/Apollo launch vehicles, discussing H-1 and F-1 engines, combustion stability, components, insulation, etc
Combustion stability in rocket engines affected by pressure disturbances
Pressure and velocity coupling effects on combustion stability in solid propellant burning
F-1 rocket engine acoustic liner, reevaluating damping data for combustion stability improvement
Guidelines for designing combustion stability control devices
Computer program for determining combustion stability limits of bipropellant rocket engine
Computer programs for determining combustion stability of liquid propellant rocket engines
Determination of combustion stability limits with hydrogen-oxygen combustor of variable length
Liquid propellant rocket engine throttling injector design based on exhaust gas counter flow and heat transfer for inflowing propellant vaporization and combustion stability tests
Analytical methods and four computer programs have been developed for calculating wave motion in closed, baffled chambers with rigid and non-rigid boundaries. Application of these methods to design of injector-face baffles in liquid propellant engines will provide significant insight into effects of baffles on combustion stability.
Experimental results are presented for a long-duration-capability (1000-sec), space-storable, bipropellant liquid rocket motor burning fluorine/hydrazine or FLOX/monomethylhydrazine. The interrelationship between injected mixture ratio and the per cent film cooling on vacuum specific impulse performance and chamber heat transfer is given. Experimental sea level measurements are used to predict space vacuum performance based upon simplified JANNAF reference procedures. Dynamic combustion stability is demonstrated over a wide range of operating conditions. Analytical results of char penetration, erosion, and ablative wall temperature distributions are presented for prototype chamber designs.
The feasibility of potential reusable thrust chamber concepts is studied. Propellant condidates were examined and analytically combined with potential cooling schemes. A data base of engine data which would assist in a configuration selection was produced. The data base verification was performed by the demonstration of a thrust chamber of a selected coolant scheme design. A full scale insulated columbium thrust chamber was used for propellant coolant configurations. Combustion stability of the injectors and a reduced size thrust chamber were experimentally verified as proof of concept demonstrations of the design and study results.
Experiments were conducted to determine the performance of a premixing prevaporizing gas turbine primary zone combustor design over a range of combustor inlet temperatures from 700 to 1000 K and a range of inlet pressures from 40 to 240 N/sq cm. The 1 meter long combustor could be operated at pressures up to and including 120 N/sq cm without autoignition in the premixing duct or flashback from the stabilized combustion zone. Autoignition occurred in the mixer tube at the 240 N/sq cm pressure level with an entrance temperature of 830 K and a mixer residence time of 4 msec. Measured NOx level, combustion inefficiency, and hydrocarbon emission index correlated well with adiabatic flame temperature. The NOx levels varied from approximately 0.2 to 2.0 g NO2/kg fuel at combustion inefficiencies from 4 to 0.04 percent, depending upon adiabatic flame temperature and pressure. Measured NOx levels were sensitive to pressure. Tests were made at equivalence ratios ranging from 0.35 to 0.65. The overall total pressure drop for the configuration varied slightly with reference velocity and equivalence ratio, but never exceeded 3 percent.
The development and testing of the Space Shuttle main engine are described. The preburners, main injector, main combustion chamber, and 35:1 expansion ratio test nozzle were successfully run at full power level (109 percent of rated power level). Integral combustion stability aids damped induced instability oscillations within 6 milliseconds. Three significant turbomachinery problems were identified and solved during the past year. These problems involved high-pressure fuel turbopump subsynchronous whirl, severe overheating of the turbine bearing and components and, in the high-pressure oxidizer turbopump, burning that first occurred in the drain cavity downstream of the primary oxidizer seal.
Technology to reduce pollutant emissions from duct-burner-type augmentors for use on advanced supersonic cruise aircraft was investigated. Test configurations, representing variations of two duct-burner design concepts, were tested in a rectangular sector rig at inlet temperature and pressure conditions corresponding to takeoff, transonic climb, and supersonic cruise flight conditions. Both design concepts used piloted flameholders to stabilize combustion of lean, premixed fuel/air mixtures. The concepts differed in the flameholder type used. High combustion efficiency (97%) and low levels of emissions (1.19 g/kg fuel) were achieved. The detailed measurements suggested the direction that future development efforts should take to obtain further reductions in emission levels and associated improvements in combustion efficiency over an increased range of temperature rise conditions.
The Advanced Low-Emissions Catalytic-Combustor Program is an ongoing three-phase contract effort with the primary objective of evolving the technology required for incorporating catalytic combustors into advanced aircraft gas-turbine engines. Phase I is currently in progress. At the present time, analytical evaluation is being conducted on advanced catalytic-combustor concepts, including variable geometry, with their known inherent potential advantages of low-level pollutant emissions, widened combustion stability limits, and reduced pattern factor for longer turbine life. Phases II and III will consist of experimental evaluation of the most promising concepts.
An injector for 3000 psia chamber pressure using liquid oxygen and gaseous methane propellants is presented. The injector is intended to be evaluated during a series of pressure-fed test firings using a water-cooled calorimeter chamber and a milled-slot regenerative chamber. Combustion efficiency, combustion stability, ignition and injector face heat transfer assessments were made for candidate injector body and pattern design approaches. This evaluation resulted in baselining an oxidizer post type manifold with a 60 element platelet coaxial swirler injector pattern. An axial acoustic resonator cavity was created at the injector/chamber interface.