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At least 145 records · Page 8

Systems engineering and integration: Advanced avionics laboratories

In order to develop the new generation of avionics which will be necessary for upcoming programs such as the Lunar/Mars Initiative, Advanced Launch System, and the National Aerospace Plane, new Advanced Avionics Laboratories are required. To minimize costs and maximize benefits, these laboratories should be capable of supporting multiple avionics development efforts at a single location, and should be of a common design to support and encourage data sharing. Recent technological advances provide the capability of letting the designer or analyst perform simulations and testing in an environment similar to his engineering environment and these features should be incorporated into the new laboratories. Existing and emerging hardware and software standards must be incorporated wherever possible to provide additional cost savings and compatibility. Special care must be taken to design the laboratories such that real-time hardware-in-the-loop performance is not sacrificed in the pursuit of these goals. A special program-independent funding source should be identified for the development of Advanced Avionics Laboratories as resources supporting a wide range of upcoming NASA programs.

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High temperature NASP engine seal development

Key to the development of advanced hypersonic engines such as those being considered for the National Aerospace Plane (NASP) is the development and evaluation of high temperature, flexible seals that must seal the many feet of gaps between the articulating and stationary engine panels. Recent seal progress made at NASA-Lewis is reviewed in the areas of seal concept maturation, test rig development, and performance tests. A test fixture was built at NASA capable of subjecting candidate 3 ft long seals to engine simulated temperatures (up to 1500 F), pressures (up to 100 psi), and engine wall distortions (up to 0.15 in only 18 in span). Leakage performance test results at high temperatures are presented for an innovative high temperature, flexible ceramic wafer seal. Also described is a joint Pratt and Whitney/NASA planned test program to evaluate thermal performance of a braided rope seal under engine simulated heat flux rates (up to 400 Btu/sq ft s), and supersonic flow conditions. These conditions are produced by subjecting the seal specimen to hydrogen oxygen rocket exhaust that flows tangent to the specimen.

Steinetz, Bruce M.↗

A test fixture for measuring high-temperature hypersonic-engine seal performance

A test fixture for measuring the performance of several high temperature engine seal concepts was installed at the NASA Lewis Research Center. The test fixture was developed to evaluate seal concepts under development for advanced hypersonic engines such as those being considered for the National Aerospace Plane. The fixture can measure static seal leakage performance from room temperature up to 1500 F and air pressure differentials up to 100 psi. Performance of the seals can be measured while sealing against flat or engine simulated distorted walls, where distortions can be as large as 0.150 in. in only an 18 in. span. The fixture is designed to evaluate seals 3 feet long, a typical engine panel length. The seal channel can be configured to test square, circular, or rectangular seals that are nominally 0.5 in. high. The sensitivity of leakage performance to lateral or axial loading can also be measured using specially designed high temperature lateral and axial bellows preload systems. Leakage data for a candidate ceramic wafer engine seal is provided by way of example to demonstrate the test fixture's capabilities.

Steinetz, Bruce M.↗

Addition of equilibrium air to an upwind Navier-Stokes code and other first steps toward a more generalized flow solver

An upwind three-dimensional volume Navier-Stokes code is modified to facilitate modeling of complex geometries and flow fields represented by proposed National Aerospace Plane concepts. Code enhancements include an equilibrium air model, a generalized equilibrium gas model and several schemes to simplify treatment of complex geometric configurations. The code is also restructured for inclusion of an arbitrary number of independent and dependent variables. This latter capability is intended for eventual use to incorporate nonequilibrium/chemistry gas models, more sophisticated turbulence and transition models, or other physical phenomena which will require inclusion of additional variables and/or governing equations. Comparisons of computed results with experimental data and results obtained using other methods are presented for code validation purposes. Good correlation is obtained for all of the test cases considered, indicating the success of the current effort.

Rosen, Bruce S.↗

Recent update of the RPLUS2D/3D codes

The development of the RPLUS2D/3D codes is summarized. These codes utilize LU algorithms to solve chemical non-equilibrium flows in a body-fitted coordinate system. The motivation behind the development of these codes is the need to numerically predict chemical non-equilibrium flows for the National AeroSpace Plane Program. Recent improvements include vectorization method, blocking algorithms for geometric flexibility, out-of-core storage for large-size problems, and an LU-SW/UP combination for CPU-time efficiency and solution quality.

Tsai, Y.-L. Peter↗

Hypersonic propulsion: Status and challenge

Scientists in the U.S. are again focusing on the challenge of hypersonic flight with the proposed National Aerospace Plane (NASP). This renewed interest has led to an expansion of research related to high speed airbreathing propulsion, in particular, the supersonic combustion ramjet, or scramjet. The history is briefly traced of scramjet research in the U.S., with emphasis on NASA sponsored efforts, from the Hypersonic Research Engine (HRE) to the current status of today's airframe integrated scramjets. The challenges of scramjet technology development from takeover to orbital speeds are outlined. Existing scramjet test facilities such as NASA Langley's Scramjet Test Complex as well as new high Mach number pulse facilities are discussed. The important partnership role of experimental methods and computational fluid dynamics is emphasized for the successful design of single stage to orbit vehicles.

Guy, R. Wayne↗

Structural dynamic and aeroelastic considerations for hypersonic vehicles

The specific geometrical, structural, and operational environment characteristics of hypersonic vehicles are discussed with particular reference to aerospace plane type configurations. A discussion of the structural dynamic and aeroelastic phenomena that must be addressed for this class of vehicles is presented. These phenomena are in the aeroservothermoelasticity technical area. Some illustrative examples of recent experimental and analytical work are given. Some examples of current research are pointed out.

Cazier, F. W., Jr.↗

Design of cryogenic tanks for space vehicles shell structures analytical modeling

The initial objective was to study the use of superplastically formed corrugated hat section stringers and frames in place of integrally machined stringers over separate frames for the tanks of large launch vehicles subjected to high buckling loads. The ALS was used as an example. The objective of the follow-on project was to study methods of designing shell structures subjected to severe combinations of structural loads and thermal gradients, with emphasis on new combinations of structural arrangements and materials. Typical applications would be to fuselage sections of high speed civil transports and to cryogenic tanks on the National Aerospace Plane.

Copper, Charles↗

Heat transfer in a compact heat exchanger containing rectangular channels and using helium gas

Development of a National Aerospace Plane (NASP), which will fly at hypersonic speeds, require novel cooling techniques to manage the anticipated high heat fluxes on various components. A compact heat exchanger was constructed consisting of 12 parallel, rectangular channels in a flat piece of commercially pure nickel. The channel specimen was radiatively heated on the top side at heat fluxes of up to 77 W/sq cm, insulated on the back side, and cooled with helium gas flowing in the channels at 3.5 to 7.0 MPa and Reynolds numbers of 1400 to 28,000. The measured friction factor was lower than that of the accepted correlation for fully developed turbulent flow, although the uncertainty was high due to uncertainty in the channel height and a high ratio of dynamic pressure to pressure drop. The measured Nusselt number, when modified to account for differences in fluid properties between the wall and the cooling fluid, agreed with past correlations for fully developed turbulent flow in channels. Flow nonuniformity from channel-to-channel was as high as 12 pct above and 19 pct below the mean flow.

Olson, D. A.↗

Space systems propulsion technology

The following topics are presented in viewgraph form: (1) space systems propulsion technology vision; (2) orbit transfer and maneuvering propulsion; (3) modular/storable orbit transfer/maneuvering propulsion; (4) cryogenic orbital transfer vehicle (OTV) propulsion; (5) advanced propulsion; (6) high energy density matter; (7) nuclear propulsion; (8) space launch propulsion; (9) advanced launch development program technologies at the Astronautics Laboratory (AL); and (10) AL support to the National Aerospace Plane (NASP).

Hite, Dale↗

Life cycle cost based program decisions

The following subject areas are covered: background (space propulsion facility assessment team final report); changes (Advanced Launch System, National Aerospace Plane, and space exploration initiative); life cycle cost analysis rationale; and recommendation to panel.

Dick, James S.↗

Slush hydrogen propellant production, transfer, and expulsion studies at the NASA K-Site Facility

Slush hydrogen is currently being considered as a fuel for the National AeroSpace Plane (NASP) because it offers the potential for decreased vehicle size and weight. However, no large scale data was available on the production, transfer, and tank pressure control characteristics required to use the fuel for the NASP. Therefore, experiments were conducted at NASA-Lewis K-Site Facility to improve the slush hydrogen data base. Slush hydrogen was produced using the evaporative cooling, or freeze-thaw, technique in batches for approx. 800 gallons. This slush hydrogen was pressure transferred to a 5 ft diameter spherical test tank following production, and flow characteristics were measured during this transfer process. The slush hydrogen in the test tank was pressurized and expelled using a pressurized expulsion technique to obtain information on tank pressure control for the NASP. Results from the production, transfer, pressurization, and pressurized expulsion tests are described.

Hardy, Terry L.↗

CFD support of NASP design

This paper presents a summary of design studies from the 'open' literature which illustrate the level of effort and the use of computational fluid dynamics (CFD) to support the National Aerospace Plane (NASP) X-30 design. CFD plays a major role in the NASP program, particularly for the very high speed regions (Mach greater than 10) where wind tunnels cannot fully simulate the flow, and flow field measurements are difficult to obtain. Full simulation (nose-to-tail analysis) of the NASP flow field, both internal and external, is discussed.

Mcclinton, Charles R.↗

Advanced metallics for high temperature airframe structures

The development of new lower density materials with improved properties and higher use temperatures is considered essential enabling technology for nearly all envisioned aeronautics structural applications on the horizon. Notable examples of such applications include the High Speed Civil Transport (HSCT) in the supersonic regime and the National Aerospace Plane (NASP) in the hypersonic regime. This paper reviews the vehicle as well as material requirements for such applications and identifies candidate emerging metallics along with examples of reported properties. Finally, critical needs and current development status of candidate metallics are addressed.

Lisagor, W. Barry↗

Structural dynamic and aeroelastic considerations for hypersonic vehicles

Structural dynamic and aeroelastic considerations applicable to hypersonic vehicles are discussed. Emphasis is given to aerospace plane configurations. The definition of aerothermoelasticity and the operational flight environment are reviewed, and structural dynamic and aeroelastic areas of concern are individually discussed, including vibration, landing and taxiing, propellant dynamics, acoustics, lifting surface flutter, panel flutter, control surface buzz, buffeting, gust response, and static aeroelasticity. Recent research results from all-moveable delta-wing aerolastic studies, engine inlet lip aeroelastic analysis, and studies of thermal effects on vibration frequencies, aerodynamic heating effects on flutter, and active control of aeroelastic response are reviewed.

Cazier, F. W., Jr.↗

Robots Would Couple And Uncouple Fluid And Electrical Lines

Robots make and break connections between umbilical plates and mating connectors on rockets about to be launched. Sensing and control systems include vision, force, and torque subsystems. Enhances safety by making it possible to couple and uncouple umbilical plates quickly, without exposing human technicians to hazards of leaking fuels and oxidizers. Significantly reduces time spent to manually connect umbilicals. Robots based on similar principles used in refueling of National AeroSpace Plane (NASP) and satellites and orbital transfer vehicles in space.

Del Castillo, Eduardo Lopez↗

Thermoviscoplastic response of Ti-15-3 under various loading conditions

Metal matrix composites (MMC's) are candidate materials for use in high temperature, high loading applications. In particular, an MMC consisting of a titanium alloy reinforced with silicon-carbide fibers is being considered for use on the National Aerospace Plane (NASP). Compared to other metals and metallic alloys, titanium alloys retain relatively high stiffness, strength, and corrosion resistance at elevated temperatures. However, above roughly 316 C titanium exhibits a significant thermoviscoplastic (creep) response. Since the temperatures encountered in many regions of the NASP are expected to exceed 316 C, the potential thermoviscoplastic behavior of titanium-based MMC's at elevated temperatures must be thoroughly investigated.

Tuttle, M. E.↗

The application of the RELIEF technique for velocity field measurements in the ASTF C1 test cell

The Aeropropulsion Systems Test Facility (ASTF) C1 Test Cell is to be configured for propulsion tests of National Aerospace Plane (NASP) engines over flight Mach number conditions ranging from 0.5 to 3.8. This facility is capable of continuously generating a 5 ft. x 5 ft. square free air jet flow field at a local Mach number up to 3.32 with a density of between 0.134 and 0.048 amagat and a static temperature of 257 K or less. The potential of the Raman Excitation + Laser Induced Electronic Fluorescence (RELIEF) velocity measurement technique for measuring the three dimensional velocity profile across the exit plane of this jet and the entrance plane to the test engine under these conditions is examined. Velocity measurements must be done to an accuracy of better than 1 percent. Flow direction must be measured to better than 1 deg for inlet performance evaluation. Measurements to these specifications need to be done with a grid spacing of approximately 1/100th of the cross sectional dimension of the free jet exit in a time not greater than 30 seconds.

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