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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 145 records · Page 8

Selected Lessons Learned in Space Shuttle Orbiter Propulsion and Power Subsystems

Over its 30 years of space flight history, plus the nearly 10 years of design, development test and evaluation, the Space Shuttle Orbiter is full of lessons learned in all of its numerous and complex subsystems. In the current paper, only selected lessons learned in the areas of the Orbiter propulsion and power subsystems will be described. The particular Orbiter subsystems include: Auxiliary Power Unit (APU), Hydraulics and Water Spray Boiler (WSB), Mechanical Flight Controls, Main Propulsion System (MPS), Fuel Cells and Power Reactant and Storage Devices (PRSD), Orbital Maneuvering System (OMS), Reaction Control System (RCS), Electrical Power Distribution (EPDC), electrical wiring and pyrotechnics. Given the complexity and extensive history of each of these subsystems, and the limited scope of this paper, it is impossible to include most of the lessons learned; instead the attempt will be to present a selected few or key lessons, in the judgment of the authors. Each subsystem is presented separate, beginning with an overview of the hardware and their function, a short description of a few historical problems and their lessons, followed by a more comprehensive table listing of the major subsystem problems and lessons. These tables serve as a quick reference for lessons learned in each subsystem. In addition, this paper will establish common lessons across subsystems as well as concentrate on those lessons which are deemed to have the highest applicability to future space flight programs.

Hernandez, Francisco J.↗

Gaseous Nitrogen Orifice Mass Flow Calculator

The Gaseous Nitrogen (GN2) Orifice Mass Flow Calculator was used to determine Space Shuttle Orbiter Water Spray Boiler (WSB) GN2 high-pressure tank source depletion rates for various leak scenarios, and the ability of the GN2 consumables to support cooling of Auxiliary Power Unit (APU) lubrication during entry. The data was used to support flight rationale concerning loss of an orbiter APU/hydraulic system and mission work-arounds. The GN2 mass flow-rate calculator standardizes a method for rapid assessment of GN2 mass flow through various orifice sizes for various discharge coefficients, delta pressures, and temperatures. The calculator utilizes a 0.9-lb (0.4 kg) GN2 source regulated to 40 psia (.276 kPa). These parameters correspond to the Space Shuttle WSB GN2 Source and Water Tank Bellows, but can be changed in the spreadsheet to accommodate any system parameters. The calculator can be used to analyze a leak source, leak rate, gas consumables depletion time, and puncture diameter that simulates the measured GN2 system pressure drop.

Ritrivi, Charles↗

Combined Experimental and Numerical Simulations of Thermal Barrier Coated Turbine Blades Erosion

A combined experimental and computational study was conducted to investigate the erosion of thermal barrier coated (TBC) blade surfaces by alumina particles ingestion in a single stage turbine. In the experimental investigation, tests of particle surface interactions were performed in specially designed tunnels to determine the erosion rates and particle restitution characteristics under different impact conditions. The experimental results show that the erosion rates increase with increased impingement angle, impact velocity and temperature. In the computational simulations, an Euler-Lagrangian two stage approach is used in obtaining numerical solutions to the three-dimensional compressible Reynolds Averaged Navier-Stokes equations and the particles equations of motion in each blade passage reference frame. User defined functions (UDF) were developed to represent experimentally-based correlations for particle surface interaction models which were employed in the three-dimensional particle trajectory simulations to determine the particle rebound characteristics after each surface impact. The experimentally based erosion UDF model was used to predict the TBC erosion rates on the turbine blade surfaces based on the computed statistical data of the particles impact locations, velocities and angles relative to the blade surface. Computational results are presented for the predicted TBC blade erosion in a single stage commercial APU turbine, for a NASA designed automotive turbine, and for the NASA turbine scaled for modern rotorcraft operating conditions. The erosion patterns in the turbines are discussed for uniform particle ingestion and for particle ingestion concentrated in the inner and outer 5 percent of the stator blade span representing the flow cooling the combustor liner.

Hamed, Awate↗

Green Application for Space Power

Most space vehicle auxiliary power units (APUs) use hydrazine propellant for generating power. Hydrazine is a toxic, hazardous fuel that requires special safety equipment and processes for handling and loading. In recent years, there has been development of two green propellants (less toxic) that could enable their use in APUs. The Swedish government, in concert with the Swedish Space Corporation, has developed a propellant based on ammonium dinitramide (LMP-103S) that was flown on the Prisma spacecraft in 2010. The United States Air Force (USAF) has been developing a propellant based on hydroxylammonium nitrate (AFM315E) that is scheduled to fly on the Green Propellant Infusion Mission in the spring of 2016 to demonstrate apogee and reaction control thrusters. However, no one else in the Agency is currently pursuing use of green propellants for application to the APUs. Per the TA-01 Launch Propulsion Roadmap, the Space Technology Mission Directorate had identified the need to have a green propellant APU by 2015. This is our motivation for continuing activities.

Robinson, Joel↗

A Study on the Use of Solid-Oxide Fuel Cells for Increased Power Generation on Small Aircraft

A growing demand for higher-power electrical equipment on aircraft is driving the exploration of alternative electrical power generation devices. “Hybrid-electric” aircraft architectures that leverage multiple or alternative power sources are also becoming more popular with rising concerns over efficiency. Fuel cells are particularly interesting as auxiliary or secondary electrical power generation devices, due to their relative efficiency and longevity, and could be used as a “power pod” for vehicles without enough on-board electrical generation capability. This paper examines the feasibility and potential value of using an externally-mounted, hybridelectric, solid-oxide fuel cell (SOFC) power system on a Class IV unmanned aerial vehicle (UAV) for the purpose of power generation in excess of the baseline electrical load. Moreover, the paper will demonstrate that a SOFC auxiliary power unit (APU) provides significant value to an aircraft by producing a relatively large amount of additional electrical power for a relatively low initial investment when compared to producing additional power by scaling the engine.

Litherland, Brandon L.↗

Leveling Arguments: Easier Said Than Done

The aerospace industry’s current desire to rapidly adopt new technologies is inconsistent with the traditional approach to creating new aerospace certification standards. To address this, an FAA-sponsored international Overarching Properties Working Group comprising industry representatives and certifying agencies has introduced the concept of Overarching Properties (OPs). OPs provide a foundation for proposing alternative Means of Compliance (MoC) by demonstrating a product's possession of the Intent, Correctness, and Innocuity properties. Handling criticality levels with the OPs is in its infancy but still required to integrate alternative MoC into the existing aerospace certification infrastructure. This paper examines the impact of criticality levels on the creation and evaluation of OP-related arguments (OPRAs), specifically focusing on the Auxiliary Power Unit (APU) system. The study highlights the need for tailored OPRA creation based on assigned criticality levels and proposes self-assessment techniques to strengthen arguments. This research serves as a stepping stone in exploring criticality levels for OPs and bridging the gap in aerospace certification practices.

argument↗

The Tradeoffs of Fused Memory Hierarchies in Heterogeneous Computing Architectures

With the rise of general purpose computing on graphics processing units (GPGPU), the influence from consumer markets can now be seen across the spectrum of computer architectures. In fact, many of the high-ranking Top500 HPC systems now include these accelerators. Traditionally, GPUs have connected to the CPU via the PCIe bus, which has proved to be a significant bottleneck for scalable scientific applications. Now, a trend toward tighter integration between CPU and GPU has removed this bottleneck and unified the memory hierarchy for both CPU and GPU cores. We examine the impact of this trend for high performance scientific computing by investigating AMD's new Fusion Accelerated Processing Unit (APU) as a testbed. In particular, we evaluate the tradeoffs in performance, power consumption, and programmability when comparing this unified memory hierarchy with similar, but discrete GPUs.

43 PARTICLE ACCELERATORS↗

The electron–hole overlap in the parabolic quantum well light emitting diode is much superior to the rectangular: even to that of a staggered quantum well

The strong piezoelectric field in the In{sub x}Ga{sub 1−x}N/GaN quantum well (QW) LEDs, separates the electrons and holes spatially, which decreases the luminescence. Various shapes and compositions of such QWs are studied to improve the performance. We have studied the transition energy (TE), overlap of electron and hole wave functions, band structures and field distributions of the parabolic QWs (PQW) through the self consistent solutions of Schrödinger and Poisson equations. The shape of the PQW is varied along with the compositions and dopings. The square of the overlap of electron and hole wave functions i.e. the transition probability (TP) is strikingly increased, compared to the rectangular QW and it is even higher than the symmetrically staggered QW. At a particular current density, for the same TE, the TP of the PQW increases more than two times that of the rectangular QWs. An important feature, desirable for the QW LEDs emerge. The change of the TE with increase in the current density is minimized. A brief theory, computational procedures and the results will be presented in details with suitable discussions.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗

Understanding the Mechanism of Dynamic Recrystallization During High-Temperature Deformation in Nb-1Zr-0.1C Alloy

In the present investigation, a systematic study of the evolution of microstructure and crystallographic texture during hot deformation of Nb-1Zr-0.1C was carried out in the temperature range 1773-1973 K (1500-1700 °C) at different strain rates of 0.001, 0.01 and 0.1 s{sup −1}. The aim was to examine the mechanisms of dynamic recovery and recrystallization in a high-temperature range. A detailed microstructural analysis of the deformed samples was performed using the electron backscatter diffraction technique to study the occurrence and nature of various dynamic restoration processes; the different regimes of dynamic recovery and recrystallization were identified. The orientations of the dynamically recrystallized grains were found to be (001) .

36 MATERIALS SCIENCE↗

Modeling irradiation creep of graphite using rate theory

In this work we examined irradiation induced creep of graphite in the framework of transition state rate theory. Experimental data for two grades of nuclear graphite (H-337 and AGOT) were analyzed to determine the stress exponent (n) and activation energy (Q) for plastic flow under irradiation. Here we show that the mean activation energy lies between 0.14 and 0.32 eV with a mean stress-exponent of 1.0 ± 0.2. A stress exponent of unity and the unusually low activation energies strongly indicate a diffusive defect transport mechanism for neutron doses in the range of 3-4 x 10 22 n/cm 2 .

36 MATERIALS SCIENCE↗

Microstructure and mechanical behavior of neutron irradiated ultrafine grained ferritic steel

Neutron irradiation effects on ultra-fine grain (UFG) low carbon steel prepared by equal channel angular pressing (ECAP) has been examined. Counterpart samples with conventional grain (CG) sizes have been irradiated alongside with the UFG ones for comparison. Samples were irradiated in the Advanced Test Reactor (ATR) at Idaho National Laboratory (INL) to 1.24 dpa. Atom probe tomography revealed manganese, silicon-enriched clusters in both ECAP and CG steel after neutron irradiation. X-ray quantitative analysis showed that dislocation density in CG increased after irradiation. However, no significant change was observed in UFG steel revealing better radiation tolerance.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Desmoglein 3 – Influence on oral carcinoma cell migration and invasion

Desmoglein 3 (Dsg3) is an adhesion receptor in desmosomes, but its role in carcinoma cell migration and invasion is mostly unknown. Our aim was to quantitatively analyse the motion of Dsg3-modified carcinoma cells in 2D settings and in 3D within tumour microenvironment mimicking (TMEM) matrices. We tested mutant constructs of C-terminally truncated Dsg3 (∆238 and ∆560), overexpressed full-length (FL) Dsg3, and empty vector control (Ct) of buccal mucosa squamous cell carcinoma (SqCC/Y1) cells. We captured live cell images and analysed migration velocities and accumulated and Euclidean distances. We compared rodent collagen and Matrigel{sup ®} with human Myogel TMEM matrices for these parameters in 3D sandwich, in which we also tested the effects of monoclonal antibody AK23, which targets the EC1 domain of Dsg3. In monolayer culture, FL and both truncated constructs migrated faster and had higher accumulated distances than Ct cells. However, in the 3D assays, only the mutants invaded faster relative to Ct cells. Of the mutants, the shorter form (Δ238) exhibited faster migration and invasion than Δ560 cells. In the Transwell, all of the cells invaded faster through Myogel than Matrigel{sup ®} coated wells. In 3D sandwich, AK23 antibody inhibited only the invasion of FL cells. We conclude that different experimental 2D and 3D settings can markedly influence the movement of oral carcinoma cells with various Dsg3 modifications.

60 APPLIED LIFE SCIENCES↗

Explanations of the unusual photoluminescence observed in annealed InGaN/GaN multi quantum well

During growth and fabrication of devices, InGaN/GaN QWs undergo several thermal cyclings which causes redistribution of the elements, particularly In in the QW structures. This causes significant changes in the optical properties of the QWs. The thermal cyclings are often accompanied by alloy clustering and phase separation. So in order to have a deep knowledge of how the nano structures behave with thermal cyclings the process is simulated through successive annealing at high temperatures which are accompanied by photoluminescence (PL) measurements to obtain the optical properties at each stage. III-V nanostructures, in most usual cases, on annealing lead to a monotonic blue shift of the PL peak energy and goes into saturation. Recently there were reports in which the PL peak initially had a red shift which was followed by an increase in energy, a blue shift i.e. the PL peak goes through an inflexion. These unusual observations have been explained in this paper through quantum mechanical models and computations, which remained unexplained.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗

Bristol Ridge: A 28-nm $\times$ 86 Performance-Enhanced Microprocessor Through System Power Management

Power management techniques can be effective at extracting more performance and energy efficiency out of mature systems on chip (SoCs). For instance, the peak performance of microprocessors is often limited by worst case technology (Vmax), infrastructure (thermal/electrical), and microprocessor usage assumptions. Performance/watt of microprocessors also typically suffers from guard bands associated with the test and binning processes as well as worst case aging/lifetime degradation. Similarly, on multicore processors, shared voltage rails tend to limit the peak performance achievable in low thread count workloads. In this paper, we describe five power management techniques that maximize the per-part performance under the before-mentioned constraints. Using these techniques, we demonstrate a net performance increase of up to 15% depending on the application and TDP of the SoC, implemented on 'Bristol Ridge,' a 28-nm CMOS, dual-core x 86 accelerated processing unit.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Final Report - Stationary and Emerging Market Fuel Cell System Cost Assessment

The U.S. Department of Energy (DOE) is focused on providing a portfolio of technology solutions to meet energy security challenges of the future. Fuel cells are a part of this portfolio of technology offerings. To help meet these challenges and supplement the understanding of the current research, Battelle has executed a five-year program that evaluated the total system costs and total ownership costs of two technologies: (1) an ~80 °C polymer electrolyte membrane fuel cell (PEMFC) technology and (2) a solid oxide fuel cell (SOFC) technology, operating with hydrogen or reformate for different applications. Previous research conducted by Battelle, and more recently by other research institutes, suggests that fuel cells can offer customers significant fuel and emission savings along with other benefits compared to incumbent alternatives. For this project, Battelle has applied a proven cost assessment approach to assist the DOE Fuel Cell Technologies Program in making decisions regarding research and development, scale-up, and deployment of fuel cell technology. The cost studies and subsequent reports provide accurate projections of current system costs and the cost impact of state-of-the-art technologies in manufacturing, increases in production volume, and changes to system design on system cost and life cycle cost for several near-term and emerging fuel cell markets. The studies also provide information on types of manufacturing processes that must be developed to commercialize fuel cells and also provide insights into the optimization needed for use of off-the-shelf components in fuel cell systems. Battelle’s analysis is intended to help DOE prioritize investments in research and development of components to reduce the costs of fuel cell systems while considering systems optimization.

08 HYDROGEN↗