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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,423 records · Page 79

Space Shuttle bipropellant RCS engine

A 'Reaction Control System' rocket engine is described which meets the Space Shuttle requirements. These include high performance/reliability and minimum weight with 100-mission life, with emphasis on reusability and minimum maintenance/servicing. The columbium fuel-vortex-cooled flight-type engine has a performance of 295 seconds vacuum specific impulse at 600 lbf thrust and a chamber pressure of 200 psia with maximum insulated-wall temperature below 2100 F. The engine has successfully demonstrated 9900 seconds operation including 6300 firing cycles without the need for maintenance.

Chazen, M. L.↗

Space Shuttle Main Engine control system

The Space Shuttle Main Engine is a reusable, high-performance rocket engine being developed by the Rocketdyne Div. of Rockwell International to satisfy the operational requirements of the Space Shuttle Orbiter Vehicle. The design incorporates a hydraulically actuated, closed-loop servosystem controlled and monitored by a programmable electronic digital controller. The controller accepts vehicle commands for the various engine operational phases, positions the appropriate valves, monitors the engine for the required performance precisions and conditions, and provides redundancy management.

Seitz, P. F.↗

The Space Shuttle Main Engine

A reusable high-performance rocket engine intended for putting the Space Shuttle orbiter vehicle into earth orbit is described. Three such engines are clustered in the aft end of the orbiter stage. They burn in parallel with the solid-propellant boosters during the initial ascent phase and continue to burn after booster ejection until just prior to orbit insertion. The nominal burn time is roughly 10 min. Propulsion requirements demand maximum performance from liquid oxygen/hydrogen propellants with a minimum hardware weight. The engine design and the present progress made in the development of the engine are discussed.

Castenholz, P. D.↗

Space Shuttle Main Engine program status

Performance, weight, and reusability of the Space Shuttle Main Engine, the next generation rocket engine, are important factors in achieving the Space Shuttle mission. The design features of the engine contributing to the achievement of these engine demands are discussed. Many new fabrication methods, material applications, and innovations incorporated into the engine are presented. The engine program is now in the second year of the 47 months development period. The current status of activities in engineering, manufacturing, and test are reviewed. The Design Verification Specification approach to engine development is compared to the development programs for Saturn/Apollo engines.

Kirby, F. M.↗

Space Shuttle Orbiter engine main combustion chamber cooling and life

A reusable life requirement of 100 missions is met by controlling the combustion chamber hot-gas wall temperature and strain levels. Maximum life, maximum performance, and minimum engine weight are attained through a descriptive parametric assessment of the regenerative cooling circuit, combustor length, contraction area ratio, and coolant passage geometry. Life is categorized by low-cycle fatigue and creep-stress rupture. Relationships are developed to determine the impact of heat transfer rate, thermal strain level, and geometric influence parameters on life. It is empirically shown that a throat heat flux of 100 Btu/sq in./sec can be accommodated.

Cook, R. T.↗

The Space Shuttle Main Engine and its maintenance features

The Space Shuttle Main Engine (SSME) is a reusable, high-performance rocket engine being developed to satisfy the performance, life, reliability, and operational requirements of the Space Shuttle Orbiter. The design includes simple, low-cost maintenance features resulting from a viable maintainability program dedicated to minimizing engine cost per flight.

Wheelock, V. J.↗

A concept for Space Shuttle payload ground operations

A Space Transportation System that involves the reusable Space Shuttle offers mankind's next great frontier. The country and the NASA must approach this potential opportunity with an open mind for new ideas and concepts in operations management, business principles, and sensitivity to cost. Our long term future in this new frontier will depend as much on our success in these areas as on our technological successes. This paper attempts to provide, for people with a working understanding of current ground operations, some examples of these evolving concepts.

Mccoy, G.↗

Space processing payloads for the Space Shuttle era

This paper discusses the definition of facilities which will serve the research needs of a large group of users. These facilities (payloads) are derived by several combinations of items from a large inventory of modular, reusable research equipment, enabling us to respond to many flight opportunities. Workable concepts have been laid out and inputted into the Spacelab design activity. These designs permit the flying of either partial or dedicated payloads. Also addressed in this paper are the technical integrity of the modular approach to payload design and integration, and the utility of commercial equipment technology.

Taylor, K. R.↗

Ablative thermal protection for space tug multipass, aerobraking entry

Analytical studies had found the employment of an aerobraking trajectory for return of a reusable Space Tug from geosynchronous missions to be feasible and practical. To establish the minimum-weight ablative dome heat shield, trajectories involving 2 and 30 perigee passes were investigated both analytically and by plasma arc testing. Silicone-base ablators with densities of 15, 30, and 50 lb/cu ft were selected for evaluation. All models withstood the multipass exposures without deleterius surface recession or char erosion. Dome heat shield weights based on optimum ablative compositions indicated that ablators are a highly efficient thermal protection system for these missions.

Strauss, E. L.↗

Analytical solution for extensible tethers

The mathematical model considers a large particle (m sub 1), such as a space station, and a smaller particle (m sub 2), connected by an ideal, massless tether, i.e., one incapable of sustaining other than tensile loads. The problem situation described offers a practical solution which should be quite useful in certain space flight operations, especially for the transfer of cargo and personnel and for retrieval and rescue operations. The idea is simple in its application and does not appear to require sophisticated hardware. An appealing advantage is that it is infinitely reusable, i.e., it could be rewound and used over and over again.

Eades, J. B., Jr.↗

Aerodynamic heat transfer to RSI tile surfaces and gap intersections

Review of the results of aerothermal heating tests of a simulated reusable surface insulation (RSI) tile array, performed on the sidewall of a Mach-10 hypersonic tunnel. In particular, the heating characteristics of the tile array, such as they result from heating inside the tile-expansion-space providing gaps between individual tiles, are investigated. The results include the finding that heating on the upstream face of a tile is strongly affected by the interacting longitudinal gap flow.

Dunavant, J. C.↗

Design, fracture control, fabrication, and testing of pressurized space-vehicle structures

The relationship between analysis, design, fabrication, and testing of thin shells is illustrated by Saturn S-IVB, Thor, Delta, and other single-use and reusable large-size cryogenic aluminum tankage. The analyses and design to meet the design requirements are reviewed and include consideration of fracture control, general instability, and other failure modes. The effect of research and development testing on the structure is indicated. It is shown how fabrication and nondestructive and acceptance testing constrain the design. Finally, qualification testing is reviewed to illustrate the extent of testing used to develop the Saturn S-IVB.

Babel, H. W.↗

Chemical propulsion - The old and the new challenges

The historical background concerning the application of liquid propellant rockets is considered. Progress to date in chemical liquid propellant rocket engines can be summarized as an increase in performance through the use of more energetic propellant combinations and increased combustion pressure. New advances regarding liquid propellant rocket engines are related to the requirement for reusability in connection with the development of the Space Shuttle.

Mccarty, J. P.↗

Apparatus description and data analysis of a radiometric technique for measurements of spectral and total normal emittance

The development of a radiometric technique for determining the spectral and total normal emittance of materials heated to temperatures of 800, 1100, and 1300 K by direct comparison with National Bureau of Standards (NBS) reference specimens is discussed. Emittances are measured over the spectral range of 1 to 15 microns and are statistically compared with NBS reference specimens. Results are included for NBS reference specimens, Rene 41, alundum, zirconia, AISI type 321 stainless steel, nickel 201, and a space-shuttle reusable surface insulation.

Edwards, S. F.↗

Requirements and concepts for space-processing payloads

The definition of facilities which will serve the research needs of a large group of users is given. These facilities (payloads) are derived by several combinations of items from a large inventory of modular, reusable, research equipment which enables ready response to many flight opportunities. Workable concepts were prepared and submitted to the Spacelab design activity. These designs permit the flying of either partial or dedicated payloads. The technical integrity of the modular approach to payload design/integration and the utility of commercial equipment technology are also discussed.

Taylor, K. R.↗

Evaluation of dispersion strengthened nickel-base alloy heat shields for space shuttle application

The design, fabrication, and testing of a full-size, full-scale TD Ni-20Cr heat shield test array in simulated mission environments is described along with the design and fabrication of two additional full-size, full-scale test arrays to be tested in flowing gas test facilities at the NASA Langley Research Center. Cost and reusability evaluations of TD Ni-20Cr heat shield systems are presented, and weight estimates of a TD Ni-20Cr heat shield system for use on a shuttle orbiter vehicle are made. Safe-line expectancy of a TD Ni-20Cr heat shield system is assessed. Non-destructive test techniques are evaluated to determine their effectiveness in quality assurance checks of TD Ni-20Cr components such as heat shields, heat shield supports, close-out panels, formed cover strips, and edge seals. Results of tests on a braze reinforced full-scale, subsize panel are included. Results show only minor structural degradation in the main TD Ni-20Cr heat shields of the test array during simulated mission test cycles.

Johnson, R., Jr.↗

IUS/TUG orbital operations and mission support study. Volume 2: Interim upper stage operations

Background data and study results are presented for the interim upper stage (IUS) operations phase of the IUS/tug orbital operations study. The study was conducted to develop IUS operational concepts and an IUS baseline operations plan, and to provide cost estimates for IUS operations. The approach used was to compile and evaluate baseline concepts, definitions, and system, and to use that data as a basis for the IUS operations phase definition, analysis, and costing analysis. Both expendable and reusable IUS configurations were analyzed and two autonomy levels were specified for each configuration. Topics discussed include on-orbit operations and interfaces with the orbiter, the tracking and data relay satellites and ground station support capability analysis, and flight control center sizing to support the IUS operations.

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