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At least 1,423 records · Page 79

Performance of Chevron-notch short bar specimen in determining the fracture toughness of silicon nitride and aluminum oxide

Ease of preparation and testing are advantages unique to the chevron-notch specimen used for the determination of the plane strain fracture toughness of extremely brittle materials. During testing, a crack develops at the notch tip and extends stably as the load is increased. For a given specimen and notch configuration, maximum load always occurs at the same relative crack length independent of the material. Fracture toughness is determined from the maximum load with no need for crack length measurement. Chevron notch acuity is relatively unimportant since a crack is produced during specimen loading. In this paper, the authors use their previously determined stress intensity factor relationship for the chevron-notch short bar specimen to examine the performance of that specimen in determining the plane strain fracture toughness of silicon nitride and aluminum oxide.

Munz, D.↗

Fracture toughness of boron/aluminum laminates with various proportions of 0 deg and plus or minus 45 deg

The fracture toughness of boron/aluminum laminates was measured on sheet specimens containing central slits of various lengths that represent cracks. The specimens were loaded axially and had various widths. The sheets were made with five laminate orientation. Fracture toughness was calculated for each laminate orientation. Specimens began failing at the ends of the slit with what appeared to be tensile failures of fibers in the primary load carrying laminae. A general fracture toughness parameter independent of laminate orientation was derived on the basis of fiber failure in the principal load carrying laminae. The value of this parameter was proportional to the critical value of the stress intensity factor. The constant of proportionality depended only on the elastic constants of the laminates.

Poe, C. C., Jr.↗

A proposed standard round compact specimen for plane strain fracture toughness testing

A round, disk-shaped specimen is proposed as a standard test specimen for addition to ASTM Test for Plane-Strain Fracture Toughness of Metallic Materials (E 399-78A). The specimen is diametrically cracked, and loaded in the same way as the existing standard compact specimen. Tests and analyses were performed to verify that the proposed round compact specimen and associated stress intensity factor K solution are appropriate for a standard plane strain fracture toughness test. The use of the round compact specimen for other fracture tests is described.

Underwood, J. H.↗

Increased fracture toughness of graphite-epoxy composites through intermittent interlaminar bonding

The objective of this study was to increase the fracture toughness of multilayer continuous-filament graphite-epoxy composites. The method used is intermittent interlaminar bonding which can lead to a large increase in the fracture surface area. Intermittent bonding was achieved through introduction of thin perforated Mylar between the layers of the composite. For the optimum condition, fracture toughness was increased from about 100 kJ/sq m for untreated specimens to an average of about 500 kJ/sq m, while tensile strength dropped from 500 MPa to 400 MPa, and elastic modulus remained the same at about 75 GPa. An approximate analysis is presented to explain the improvement in toughness.

Jea, L.-C.↗

Effect of production processes on the fracture strength of silicon solar cells

Fracture of Czochralski silicon wafers during processing is an important factor in solar cell yield and cost. A fracture-mechanics test and analysis program was developed to evaluate fracture strength changes in the in-process wafer-to-cell processing at different stages on a manufacturer's production line. The strength data were described by Weibull statistical analysis and can be interpreted with the surface-flaw distribution of each of the process steps.

Chen, C. P.↗

Environmental effects on composite fracture behavior

An experimental program was carried out to investigate the effects of temperature and moisture on the damage development and fracture response of graphite/epoxy composites. Fracture response data were obtained for 20-ply laminates of different layup patterns for both room temperature and immediately after the application of a temperature transient causing the specimen to attain 150 C. It is found that elevated temperature degrades the notched strength of some laminates while not degrading others. The unnotched strength of all laminates tested at elevated temperatures was degraded. The effect of preloading on damage growth and moisture absorption, the effect of autoclave pressure during the laminate cure on fracture, and the variation of interlaminar shear properties with layup, moisture exposure, laminate material, and cure pressure are also discussed.

Porter, T. R.↗

Fracture mechanics of cellular glass

The fracture mechanics of cellular glasses (for the structural substrate of mirrored glass for solr concentrator reflecting panels) are discussed. Commercial and developmental cellular glasses were tested and analyzed using standard testing techniques and models developed from linear fracture mechanics. Two models describing the fracture behavior of these materials were developed. Slow crack growth behavior in cellular glass was found to be more complex than that encountered in dense glasses or ceramics. The crack velocity was found to be strongly dependent upon water vapor transport to the tip of the moving crack. The existence of a static fatigue limit was not conclusively established, however, it is speculated that slow crack growth behavior in Region 1 may be slower, by orders of magnitude, than that found in dense glasses.

Zwissler, J. G.↗

Interrelation of material microstructure, ultrasonic factors, and fracture toughness of two phase titanium alloy

The pivotal role of an alpha-beta phase microstructure in governing fracture toughness in a titanium alloy, Ti-662, is demonstrated. The interrelation of microstructure and fracture toughness is demonstrated using ultrasonic measurement techniques originally developed for nondestructive evaluation and material property characterization. It is shown that the findings determined from ultrasonic measurements agree with conclusions based on metallurgical, metallographic, and fractographic observations concerning the importance of alpha-beta morphology in controlling fracture toughness in two phase titanium alloys.

Vary, A.↗

Fracture mechanics criteria for turbine engine hot section components

The application of several fracture mechanics data correlation parameters to predicting the crack propagation life of turbine engine hot section components was evaluated. An engine survey was conducted to determine the locations where conventional fracture mechanics approaches may not be adequate to characterize cracking behavior. Both linear and nonlinear fracture mechanics analyses of a cracked annular combustor liner configuration were performed. Isothermal and variable temperature crack propagation tests were performed on Hastelloy X combustor liner material. The crack growth data was reduced using the stress intensity factor, the strain intensity factor, the J integral, crack opening displacement, and Tomkins' model. The parameter which showed the most effectiveness in correlation high temperature and variable temperature Hastelloy X crack growth data was crack opening displacement.

Meyers, G. J.↗

Fracture behavior of low-density fibrous ceramics

A study has been carried out to characterize the fracture behavior of a particular class of silica tiles used in the thermal protection system of the Space Shuttle with emphasis on the strength distribution and time dependence of strength. The approach adopted is based on fracture mechanics concepts developed in recent years for the design of brittle materials. The study confirms that proof-testing and tile densification should lead to improved reliability of the thermal protection system. The research also suggests that the subcritical crack growth behavior of the fibrous tiles is similar to that observed in bulk glass of similar composition and that failure occurs by the tensile fracture and fragmentation of individual fibers.

Green, D. J.↗

Fracture and failure: Analyses, mechanisms and applications; Proceedings of the Symposium, Los Angeles, CA, March 17-20, 1980

Papers are presented on the application of fracture mechanics to spacecraft design, fracture control applications on the Space Shuttle reaction control thrusters, and an assessment of fatigue crack growth rate relationships for metallic airframe materials. Also considered are fracture mechanisms and microstructural relationships in Ni-base alloy systems, the use of surface deformation markings to determine crack propagation directions, case histories of metallurgical failures in the electronics industry, and a failure analysis of silica phenolic nozzle liners.

Tung, P. P.↗

Effect of matrix resin on the impact fracture characteristics of graphite-epoxy laminates

The effect of resin chemistry on basic impact energy absorbent mechanisms exibited by graphite-epoxy composites was investigated. Impact fracture modes and microscopic resin deformation characteristics were examined for 26 NASA-impacted graphite epoxy laminates with different resin chemistries. Discrete specimen fracture modes were identified through cross sectional examination after impact, and subsequently compared with measured glass transition temperatures, cure cycles, and residual impact capabilities. Microscopic resin deformation mechanisms and their overall relationship to impact loading conditions, voids, and resin content were also characterized through scanning electron microscopic examination of separated fracture surfaces.

Hertzberg, P. E.↗

An investigation of adhesive/adherend and fiber/matrix interactions. Part B: SEM/ESCA analysis of fracture surfaces

Adhesion was studied with emphasis on the characterization of surface oxide layers, the analysis of fracture surfaces, and the interaction of matrices and fibers. A number of surface features of the fractured lap shear samples were noted in the SEM photomicrographs including the beta phase alloy of the Ti 6-4 adherend, the imprint of the adherend on the adhesive failure surface, increased void density for high temperature samples, and the alumina filler particles. Interfacial failure of some of the fractured lap shear samples is invariably characterized by the appearance of an ESCA oxygen photopeak at 530.3 eV assigned to the surface oxide layer of Ti 6-4 adherend. The effect of grit blasting on carbon fiber composites is evident in the SEM analysis. A high surface fluorine concentration on the composite surface is reduced some ten fold by grit blasting.

Beck, B.↗

A unifying strain criterion for fracture of fibrous composite laminates

Fibrous composite materials, such as graphite/epoxy, are light, stiff, and strong. They have great potential for reducing weight in aircraft structures. However, for a realization of this potential, designers will have to know the fracture toughness of composite laminates in order to design damage tolerant structures. In connection with the development of an economical testing procedure, there is a great need for a single fracture toughness parameter which can be used to predict the stress-intensity factor (K(Q)) for all laminates of interest to the designer. Poe and Sova (1980) have derived a general fracture toughness parameter (Qc), which is a material constant. It defines the critical level of strains in the principal load-carryng plies. The present investigation is concerned with the calculation of values for the ratio of Qc and the ultimate tensile strain of the fibers. The obtained data indicate that this ratio is reasonably constant for layups which fail largely by self-similar crack extension.

Poe, C. C., Jr.↗

Fracture toughness/Young's modulus correlation for low-density fibrous silica bodies

Fracture toughness and static Young's modulus were measured for the low-density silic fiber materials used as tiles in the thermal protection system of the Space Shuttle. The fracture behavior was found to be in excellent agreement with a previously formulated micromechanical model and allowed both (density) classes of tile material to be correlated to a single function. A similar correlation was also found between strength and Young's modulus, which is the basis of a nondestructive evaluation test for these materials. It was shown that the value of Young's modulus determined from a dynamic test can be substantially greater than that determined in a static mechanical test. This effect must be taken into account in the correlation. Finally, it was also determined that these materials have significant variations in Kc, both within and between production units, so that the strength variability in these materials is dependent on both fracture toughness and flaw-size variations.

Green, D. J.↗

Patterns of fracture and tidal stresses on Europa

A comparison of dark band, triple band, and cuspate ridge orientations with the fracture patterns predicted for tidal distortion due to orbital recession and eccentricity is undertaken, to test the hypothesized identification of Europa's lineaments as tidal distortion and planetary volume change fractures. Short, reticule dark bands near the anti-Jove point could be tension cracks caused by orbital eccentricity. Long, arcuate dark bands and triple bands peripheral to the anti-Jove point may be strike-slip faults due to orbital recession. The orientation and distribution of cuspate ridges, if they are compressional, suggests their formation in response to a combination of orbital recession and planetary volume decrease. If surface fracturing is due to tidal deformation, important constraints are exerted by it on Europa's orbital evolution.

Helfenstein, P.↗

The mechanics of delamination in fiber-reinforced composite materials. Part 2: Delamination behavior and fracture mechanics parameters

Based on theories of laminate anisotropic elasticity and interlaminar fracture, the complete solution structure associated with a composite delamination is determined. Fracture mechanics parameters characterizing the interlaminar crack behavior are defined from asymptotic stress solutions for delaminations with different crack-tip deformation configurations. A numerical method employing singular finite elements is developed to study delaminations in fiber composites with any arbitrary combinations of lamination, material, geometric, and crack variables. The special finite elements include the exact delamination stress singularity in its formulation. The method is shown to be computationally accurate and efficient, and operationally simple. To illustrate the basic nature of composite delamination, solutions are shown for edge-delaminated (0/-0/-0/0) and (+ or - 0/+ or - 0/90/90 deg) graphite-epoxy systems under uniform axial extenstion. Three-dimensional crack-tip stress intensity factors, associated energy release rates, and delamination crack-closure are determined for each individual case. The basic mechanics and mechanisms of composite delamination are studied, and fundamental characteristics unique to recently proposed tests for interlaminar fracture toughness of fiber composite laminates are examined.

Wang, S. S.↗

Geoid anomalies and fracture zones in the Pacific Ocean

The high degree and order geoid field in the Pacific is a superposition of fracture zone anomalies and hot-spot swell anomalies. A two-dimensional spectral analysis of this field reveals a very strong north-south wavenumber contribution with a dominant wavelength of about 2000 km, a much smaller contribution from east-west wavenumbers, and negligible contributions from other directions. One dimensional profiles were taken in order to appreciate the magnitudes of the north-south and east-west components. A calculated geoid anomaly using an idealized fracture zone model contains just about the same amount of power in the 2350 km band wavelength as does the north-south profile of the SEASAT geoid field. In an attempt to correlate plate age with geoid anomalies, a digitized age map of the Pacific was used to generate a synthetic geoid, which was subtracted from SEASAT. This procedure produces a residual geoid in which the fracture zone anomalies appear to be diminished, if not removed.

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