PCS-1 testing, March - May 1970
Development, characteristics, and performance tests of turbine alternator assembly system and component parts
Hodgson, J. N.↗
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Hypersonic research engine project. Phase 2: Structures and cooling development
The flightweight components were adapted to form the basic engine assembly. The water cooled test adapters for use in wind tunnel tests were fabricated. Commercially available valves were selected for the coolant control system. The simplification of the temperature control concept and of the absence of weight and volume constraints made it possible to use these valves. Various calibration tests are also discussed.
Jilly, L. F.↗
Development and fabrication of sealed silver-zinc cells, phase 1
A facility was designed, constructed and equipped for the production of prismatic alkaline rechargeable battery cells using inorganic (ceramic) separators. This unique facility is environmentally controlled and contains separate areas for electrode fabrication, separator processing, cell assembly, cell finishing and testing. An initial production run of 125 sealed silver zinc cells, using inorganic separators, was made in the facility in order to provide samples for baseline performance tests. Ten of these cells were given performance characterization and life cycle tests.
Blake, I. C.↗
Adhesive bonding and the use of corrosion resistant primers
The use of an anti-corrosive primer has been shown to be essential to assure survival of a bonded structure in a hostile environment, particularly if a stress is to be applied to the adhesively bonded joint during the environmental exposure. For example, the Lockheed L-1011 TriStar assembly, after exhaustive evaluation tests specifies use of chromate filled inhibitive polysulfide sealants, and use of corrosion inhibiting adhesive primers prior to structural bonding with film adhesive.
Hockridge, R. R.↗
Status of 30 cm mercury ion thruster development
Two engineering model 30-cm ion thrusters were assembled, calibrated, and qualification tested. This paper discusses the thruster design, performance, and power system. Test results include documentation of thrust losses due to doubly charged mercury ions and beam divergence by both direct thrust measurements and beam probes. Diagnostic vibration tests have led to improved designs of the thruster backplate structure, feed system, and harness. Thruster durability is being demonstrated over a thrust range of 97 to 113 mN at a specific impulse of about 2900 seconds. As of August 15, 1974, the thruster has successfully operated for over 4000 hours.
Sovey, J. S.↗
Mission requirements CSM-111/DM-2 Apollo/Soyuz test project
Test systems are developed for rendezvous and docking of manned spacecraft and stations that are suitable for use as a standard international system. This includes the rendezvous and docking of Apollo and Soyuz spacecraft, and crew transfer. The conduct of the mission will include: (1) testing of compatible rendezvous systems in orbit; (2) testing of universal docking assemblies; (3) verifying the techniques for transfer of cosmonauts and astronauts; (4) performing certain activities by U.S.A. and U.S.S.R. crews in joint flight; and (5) gaining of experience in conducting joint flights by U.S.A. and U.S.S.R. spacecraft, including, in case of necessity, rendering aid in emergency situations.
Blackmer, S. M.↗
Experimental investigations of argon and xenon ion sources
The multipole thruster was used to investigate the use of argon and xenon propellants as possible alternatives to the electric thruster propellants of mercury and cesium. The multipole approach was used because of its general high performance level. The design employed, using flat and cylindrical rolled sections of sheet metal, was selected for ease of fabrication, design, assembly, and modification. All testing was conducted in a vacuum facility and the pumping was accomplished by a 0.8 m diffusion pump together with liquid nitrogen cooled liner. Minimum discharge losses were in the 200-250 ev. ion range for both argon and xenon. Flatness parameters were typically in the 0.70-0.75 range.
Kaufman, H. R.↗
Status of 30 cm mercury ion thruster development
Two engineering model 30-cm ion thrusters have been assembled, calibrated, and qualification tested. This paper discusses the thruster design, performance, and power system. Test results include documentation of thrust losses due to doubly charged mercury ions and beam divergence by both direct thrust measurements and beam probes. Diagnostic vibration tests have led to improved designs of the thruster backplate structure, feed system, and harness. Thruster durability is being demonstrated over a thrust range of 97 to 113 mN at a specific impulse of about 2900 seconds. As of August 15, 1974, the thruster has successfully operated for over 4000 hours.
Sovey, J. S.↗
The qualification of the shuttle booster separation motors
Four booster separation motors (BSM) located at each end of every solid rocket booster (SRB) provide the needed side force to separate the boosters from the external tank at booster burnout. Four BSMs at the top of the SRB are located in a box pattern in the nose cone frustum. The four BSMs at the aft end of the SRB are arranged side-by-side on the SRB aft skirt. Aspects of BSM design and performance are considered, taking into account a motor design/performance summary, the case design, the insulation, the grain design, the nozzle/aft closure design, the ignition system, the propellant, and the motor assembly. Details of motor testing are also discussed, giving attention to development testing, qualification testing, and flight testing.
Chase, C. A.↗
Updated Z-corrections for 64-m DSS ground station delay calibrations
New Z-corrections which resulted from recent translator path delay calibrations made at DSS 14, 43, and 63 with newly developed DSN Portable Zero Delay Assemblies are presented. The test results indicate a successful transfer of technology from development to implementation and to the operations phase.
Otoshi, T. Y.↗
PRSA hydrogen tank thermal acoustic oscillation study
The power reactant storage assembly (PRSA) hydrogen tank test data were reviewed. Two hundred and nineteen data points illustrating the effect of flow rate, temperature ratio and configuration were identified. The test data were reduced to produce the thermal acoustic oscillation parameters. Frequency and amplitude were determined for model correlation. A comparison of PRSA hydrogen tank test data with the analytical models indicated satisfactory agreement for the supply and poor agreement for the full line.
Riemer, D. H.↗
Installation and checkout of the DOE/NASA Mod-1 2000-kW wind turbine generator
The Mod-1 machine was assembled without the blades, tested, and sent to the site at Boone, North Carolina for erection. The blades were transported directly to the site. A series of checkout tests were then conducted to evaluate performance and loads. The results of these tests compared well with the design data.
Puthoff, R. L.↗
Test bed concentrator mirrors
The test bed concentrator (TBC) was des point focusing distributed receiver (PFDR) systems. The reflective surface of the concentrator was fabricated using mirror facet designs and techniques. The facets are made by bonding mirrored glass to spherically-conducted substrates. Several aspects of earlier work were reevaluated for application to the TBC: optimum glass block size, material selection, environmental test, optical characteristics, and reliability. A detailed explanation of tooling, substrate preparation, testing techniques, and mirror assembly is presented.
Argoud, M. J.↗
Articulated Vacuum Chuck
Vacuum chuck conforms to complex surface contours. Gripping surface is polyurethane panel embedded with links of roller chain. Panel flexes under vacuum to adjust to surface contour, and then bolts are tightened to lock configuration. Possible applications of new chuck are in pull-testing contoured surfaces, holding assemblies together for repairs, or for handling unusually-shaped parts.
Peterson, S. A.↗
Solar-Cell String Conveyor
String-conveyor portion of solar-array assembly line holds silicon solar cells while assembled into strings and tested. Cells are transported collector-side-down, while uniform cell spacing and registration are maintained. Microprocessor on machine controls indexing of cells.
Frasch, W.↗
Development of a window protection assembly for a shuttle experiment
A window environmental protection assembly developed for the shuttle infrared leeside temperature experiment is described. The assembly consists of a carbon phenolic composite window mount which contains two silicon windows, a fibrous environmental protection plug to protect the windows during launch operations and ascent heating, a release mechanism used to jettison the plug just prior to atmospheric entry, and two pin puller mechanisms which retain the plug. The plug is released from the window mount assemblies using pneumatic pin pullers and separation springs in the release mechanism. The assembly was designed and tested to withstand the severe mechanical and thermal environments which could be experienced at the top of the shuttle orbiter vertical stabilizer during the ascent, on-orbit, and entry periods of the shuttle trajectory.
Bradley, O. H., Jr.↗
Survey of Spaceflight Safety Systems /Survey period: July 1981 June 1982/
Information from the Survey of Spaceflight Safety Systems considered most applicable to present and future spaceflight activities is summarized. Mission reports for the first three Shuttle Orbiter flights discuss all anomalies which occurred and their resolution, such as the solid rocket booster ignition overpressure spike, and thermal tile damage. Two emergency rescue systems for orbiting space stations are proposed: a dish type rescue capsule and a reusable orbit vehicle. Prebreathing and stage decompression are considered as means of protecting astronauts against decompression effects. The Spacelab Space Sled experiments are described, as is a test program on the assembly of large space structures completed in mid-1981. Finally, collision hazards for space missions are estimated, and operational procedures for minimizing these hazards are discussed.
Brown, N. E.↗
General requirements for Shuttle flight experiments
Requirements and guiding principles for flight space structures experiments are defined. Shuttle mid-deck experiments, Space Technology Experiments Platform (STEP) tests, and the EVA Assembly of Structures Experiment (EASE) are addressed.
Crawley, E. F.↗