DOE OSTI2019
Gas turbine engines with high operational flexibility represent an important area of research. In support of this, the reduction of NOx emissions at high-temperature, full-load conditions are the main target of this research study. To overcome the challenge of decreasing the residence time of hot exhaust gas in the burner, the approach of axial-staged combustion has been used, which aims to burn at lean conditions. A main combustion stage with a conventional burner is followed by a jet-in-crossflow (JIC) stage downstream. This second combustion stage, the test section, burns well over a third of the total fuel amount, which is added by a jet inlet. A steady Computational Fluid Dynamics (CFD) model in Star-CCM+ was created to analyze the JIC stage. A structured mesh grid with 1.7 million cells and local refinement domains was used along with RANS equations, Realizable k-ε turbulence, Complex Chemistry model with Laminar Flame Concept (LFC) applied. The findings of the computational model include a detailed description of the flow field, focusing on vortex formation and penetration depth. Three vortex types and local pressure losses of up to 6% in the mixing domain were identified. Results were compared with similar data from literature and a very good match was yielded. Optical laser diagnostics should work well to capture the predicted flow penetration. The highest local reaction rates were observed inside a thin flame front, 4 to 6 diameters downstream of the jet. The jet showed a limited expansion into the available channel domain, resulting in low heat release and a methane conversion of only 52%. Providing an enhanced amount of oxygen was proven to increase the CH4 conversion significantly. Emissions were analyzed for an estimated species composition from the main burner. A CO production of 9.85‰ and the reduction of an incoming NOx amount by 15% were determined, outlining the potential of axial-staged combustion. Further numerical investigation along with experimental verification is in progress.