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DOE OSTI2013

Test report :

The Department of Energy Office of Electricity (DOE/OE), Sandia National Laboratory (SNL) and the Base Camp Integration Lab (BCIL) partnered together to incorporate an energy storage system into a microgrid configured Forward Operating Base to reduce the fossil fuel consumption and to ultimately save lives. Energy storage vendors will be sending their systems to SNL Energy Storage Test Pad (ESTP) for functional testing and then to the BCIL for performance evaluation. The technologies that will be tested are electro-chemical energy storage systems comprised of lead acid, lithium-ion or zinc-bromide. Princeton Power Systems has developed an energy storage system that utilizes lithium ion phosphate batteries to save fuel on a military microgrid. This report contains the testing results and some limited analysis of performance of the Princeton Power Systems Prototype Energy Storage System.

Rose, David Martin↗

DOE OSTI2013

Test report :

The Department of Energy Office of Electricity (DOE/OE), Sandia National Laboratory (SNL) and the Base Camp Integration Lab (BCIL) partnered together to incorporate an energy storage system into a microgrid configured Forward Operating Base to reduce the fossil fuel consumption and to ultimately save lives. Energy storage vendors have supplied their systems to SNL Energy Storage Test Pad (ESTP) for functional testing and a subset of these systems were selected for performance evaluation at the BCIL. The technologies tested were electro-chemical energy storage systems comprised of lead acid, lithium-ion or zinc-bromide. MILSPRAY Military Technologies has developed an energy storage system that utilizes lead acid batteries to save fuel on a military microgrid. This report contains the testing results and some limited assessment of the Milspray Scorpion Energy Storage Device.

Rose, David Martin↗

DOE OSTI2013

Site Suitability and Hazard Assessment Guide for Small Modular Reactors

Commercial nuclear reactor projects in the U.S. have traditionally employed large light water reactors (LWR) to generate regional supplies of electricity. Although large LWRs have consistently dominated commercial nuclear markets both domestically and abroad, the concept of small modular reactors (SMRs) capable of producing between 30 MW(t) and 900 MW(t) to generating steam for electricity is not new. Nor is the idea of locating small nuclear reactors in close proximity to and in physical connection with industrial processes to provide a long-term source of thermal energy. Growing problems associated continued use of fossil fuels and enhancements in efficiency and safety because of recent advancements in reactor technology suggest that the likelihood of near-term SMR technology(s) deployment at multiple locations within the United States is growing. Many different types of SMR technology are viable for siting in the domestic commercial energy market. However, the potential application of a particular proprietary SMR design will vary according to the target heat end-use application and the site upon which it is proposed to be located. Reactor heat applications most commonly referenced in connection with the SMR market include electric power production, district heating, desalinization, and the supply of thermal energy to various processes that require high temperature over long time periods, or a combination thereof. Indeed, the modular construction, reliability and long operational life purported to be associated with some SMR concepts now being discussed may offer flexibility and benefits no other technology can offer. Effective siting is one of the many early challenges that face a proposed SMR installation project. Site-specific factors dealing with support to facility construction and operation, risks to the plant and the surrounding area, and the consequences subsequent to those risks must be fully identified, analyzed, and possibly mitigated before a license will be granted to construct and operate a nuclear facility. Examples of significant site-related concerns include area geotechnical and geological hazard properties, local climatology and meteorology, water resource availability, the vulnerability of surrounding populations and the environmental to adverse effects in the unlikely event of radionuclide release, the socioeconomic impacts of SMR plant installation and the effects it has on aesthetics, proximity to energy use customers, the topography and area infrastructure that affect plant constructability and security, and concerns related to the transport, installation, operation and decommissioning of major plant components.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2013

Shear Rolling of Magnesium Sheet for Automotive, Defense, and Energy Applications

Magnesium is the lightest structural metal known: at approximately 1/5 the density of steel, 1/2 the density of titanium and 2/3 the density of aluminum. Hence magnesium alloys represent potential weight savings across the entire transportation industry. The major hurdle to the deployment of magnesium products by the transportation industry is the price barrier that exists due to the current high cost of producing magnesium alloy sheet on a volume basis. Proven technology (e.g., twin roll sheet casting and hot reversing coil mill technology) exists which could lower the cost of magnesium alloy sheet by as much as 50%, but needs to be demonstrated and implemented in high volume production to achieve benefits. In addition, the predominant basal texture (alignment of basal planes parallel to the sheet surface) that exists in magnesium alloy sheet results in poor low temperature formability resulting in added fabrication costs. Cost reduction achieved through energy efficiency, coupled with even greater energy savings by deployment of this “lightest of metals”, will help the United States achieve its goal to eliminate dependence on foreign fossil fuel. Oak Ridge National Laboratory (ORNL), Magnesium Elektron North America (MENA), and FATA Hunter collaborated on this project to develop shear rolling technology of magnesium sheet to enable improvement of the formability of magnesium sheet while addressing cost and lower energy consumption.

Muralidharan, Govindarajan↗

DOE OSTI2013

Advanced Nanomaterials for High-Efficiency Solar Cells

Energy supply has arguably become one of the most important problems facing humankind. The exponential demand for energy is evidenced by dwindling fossil fuel supplies and record-high oil and gas prices due to global population growth and economic development.

14 SOLAR ENERGY↗

DOE OSTI2012

Recovery Act: Electrochromic Glazing Technology: Improved Performance, Lower Price (Final Report)

The growing dependency of the US on energy imports and anticipated further increases in energy prices reinforce the concerns about meeting the energy demand in the future and one element of a secure energy future is conservation. It is estimated that the buildings sector represents 40% of the US's total energy consumption. And buildings produce as much as one third of the greenhouse gas emissions primarily through fossil fuel usage during their operational phase. A significant fraction of this energy usage is simply due to inefficient window technology. Electrochromic (EC) windows allow electronic control of their optical properties so that the transparency to light can be adjusted from clear to dark. This ability to control the amount of solar energy allowed into the building can be advantageously used to minimize lighting, heating and air conditioning costs. Currently, the penetration of EC windows into the marketplace is extremely small, and consequently there is a huge opportunity for energy savings if this market can be expanded. In order to increase the potential energy savings it is necessary to increase the quantity of EC windows in operation. Additionally, any incremental improvement in the energy performance of each window will add to the potential energy savings. The overall goals of this project were therefore to improve the energy performance and lower the cost of dynamic (EC) smart windows for residential and commercial building applications. This project is obviously of benefit to the public by addressing two major areas: lowering the cost and improving the energy performance of EC glazings. The high level goals for these activities were: (i) to improve the range between the clear and the tinted state, (ii) reduce the price of EC windows by utilizing lower cost materials, (iii) lowering the U-Value, and (iv) ensure the proposed changes have no detrimental effect to the proven durability of the window. SAGE Electrochromics Inc. is the only company in the US which has a track record of producing EC windows, and presently has a small operational factory in Faribault MN which is shipping products throughout the world. There is a much larger factory currently under construction close by. This project was targeted specifically to address the issues outlined above, with a view to implementation on the new high volume manufacturing facility. Each of the Tasks which were addressed in this project is relatively straightforward to implement in this new facility and so the benefits of the work will be realized quickly. The research described here has helped to understand and provide solutions to several interesting and previously unresolved issues of the technology as well as make progress in areas which will have a significant impact on energy saving. In particular several materials improvements have been made, and tasks related to throughput and yield improvements have been completed. All of this has been accomplished without any detrimental effect on the proven durability of the SageGlass EC device. The project was divided into four main areas: 1. Improvement of the Properties of the EC device by material enhancements (Task 2); 2. Reduce the cost of production by improving the efficiency and yields of some key manufacturing processes (Task 3); 3. Further reduce the cost by significant modifications to the structure of the device (Task 4); 4. Ensure the durability of the EC device is not affected by any of the changes resulting from these activities (Task 5). A detailed description of the activities carried out in these areas is given in the following report, along with the aims and goals of the work. We will see that we have completed Tasks 2 and 3 fully, and the durability of the resulting device structure has been unaffected. Some of Task 4 was not carried out because of difficulties with integrating the installation of the required targets into the production coater due to external constraints not related to this project. We will also see that the durability of the devices produced as a result of this work was largely unaffected by the changes made here, and so we can conclude that the objectives of Task 5 have also been fulfilled. As a result, the future production of EC windows has benefited greatly from this work. We anticipate higher volumes and better yields for devices with an improved EC performance from the new high volume manufacturing facility currently under construction at SAGE.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

DOE OSTI2013

Test Report : GS Battery, EPC power HES RESCU

The Department of Energy Office of Electricity (DOE/OE), Sandia National Laboratories (SNL) and the Base Camp Integration Lab (BCIL) partnered together to incorporate an energy storage system into a microgrid configured Forward Operating Base to reduce the fossil fuel consumption and to ultimately save lives. Energy storage vendors will be sending their systems to SNL Energy Storage Test Pad (ESTP) for functional testing and then to the BCIL for performance evaluation. The technologies that will be tested are electro-chemical energy storage systems comprising of lead acid, lithium-ion or zinc-bromide. GS Battery and EPC Power have developed an energy storage system that utilizes zinc-bromide flow batteries to save fuel on a military microgrid. This report contains the testing results and some limited analysis of performance of the GS Battery, EPC Power HES RESCU.

25 ENERGY STORAGE↗

DOE OSTI2013

Test report : Raytheon / KTech RK30 Energy Storage System

The Department of Energy Office of Electricity (DOE/OE), Sandia National Laboratories (SNL) and the Base Camp Integration Lab (BCIL) partnered together to incorporate an energy storage system into a microgrid configured Forward Operating Base to reduce the fossil fuel consumption and to ultimately save lives. Energy storage vendors will be sending their systems to SNL Energy Storage Test Pad (ESTP) for functional testing and then to the BCIL for performance evaluation. The technologies that will be tested are electro-chemical energy storage systems comprising of lead acid, lithium-ion or zinc-bromide. Raytheon/KTech has developed an energy storage system that utilizes zinc-bromide flow batteries to save fuel on a military microgrid. This report contains the testing results and some limited analysis of performance of the Raytheon/KTech Zinc-Bromide Energy Storage System.

25 ENERGY STORAGE↗

DOE OSTI2014

New Hampshire Better Buildings (Final Interim Report)

With $10 million in funding from the U.S. Department of Energy's (DOE) Better Buildings Neighborhood Program, the NH Better Buildings program was established as an initiative that initially empowered the three “Beacon Communities” of Berlin, Nashua and Plymouth to achieve transformative energy savings and reductions in fossil fuel use and greenhouse gases through deep energy retrofits and complementary sustainable energy solutions. The program also enabled those Communities to provide leadership to other communities around the state as “beacons” of energy efficiency. The goal of the program was to reduce energy use by a minimum of 15% through energy efficiency upgrades in residential and commercial buildings in the communities. The program expanded statewide in April 2012 by issuing a competitive solicitation for additional commercial projects non-profit, and municipal energy efficiency projects from any community in the state, and a partnership with the state’s utility-run, ratepayer-funded residential Home Performance with ENERGY STAR ® (HPwES) program. The NH Better Buildings program was administered by the New Hampshire Office of Energy and Planning (OEP) and managed by the NH Community Development Finance Authority (CDFA). The program started in July 2010 and the last projects funded with American Reinvestment and Recovery Act (ARRA) funds were completed in August 2013. The program will continue after the American Recovery and Reinvestment Act program period as a Revolving Loan Fund, enabling low-interest financing for deep energy retrofits into the future.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

DOE OSTI2014

Uk’e koley (No Footprints) Project

Chickaloon Native Village is a federally-recognized Alaska Native Tribe that has long been devoted to being a good steward to the environment, understanding that it is our responsibility to take care of the land that has been loaned to us for the short time we are here. The goal of this project was to conduct a feasibility study to assess the energy uses, loads, and efficiencies for all of our current Tribally owned and operated buildings and rental housing units, to determine if it makes economic and environmental sense to install renewable energy systems on each building to lower our carbon footprints and to decrease our dependence on fossil fuels. The goal was met and we have developed a plan for installing renewable energy systems on several Tribal buildings where the benefits will be most notable.

14 SOLAR ENERGY↗

DOE OSTI2013

Modification of Lignin by Protein Cross-linking to Facilitate Production of Biofuels From Poplar

The limited supply of fossil fuels and the associated environmental issues associated with their utilization has resulted in much effort put forth to promote renewable resources of energy. Switching to renewable fuels for energy will allow us to become carbon neutral by recycling carbon from plants and reduce carbon from dioxide emissions, which could potentially reduce global warming in future generations and generate new industries with exciting new technologies.

09 BIOMASS FUELS↗

DOE OSTI2014

Feasibility of Tidal and Ocean Current Energy in False Pass, Aleutian Islands, Alaska final report

The Aleutian Pribilof Islands Association was awarded a U.S. Department of Energy Tribal Energy Program grant (DE-EE0005624) for the Feasibility of Tidal and Ocean Current Energy in False Pass, Aleutian Islands, Alaska (Project). The goal of the Project was to perform a feasibility study to determine if a tidal energy project would be a viable means to generate electricity and heat to meet long-term fossil fuel use reduction goals, specifically to produce at least 30% of the electrical and heating needs of the tribally-owned buildings in False Pass. The Project Team included the Aleut Region organizations comprised of the Aleutian Pribilof Island Association (APIA), and Aleutian Pribilof Island Community Development Association (APICDA); the University of Alaska Anchorage, ORPC Alaska a wholly-owned subsidiary of Ocean Renewable Power Company (ORPC), City of False Pass, Benthic GeoScience, and the National Renewable Energy Laboratory (NREL). The following Project objectives were completed: collected existing bathymetric, tidal, and ocean current data to develop a basic model of current circulation at False Pass, measured current velocities at two sites for a full lunar cycle to establish the viability of the current resource, collected data on transmission infrastructure, electrical loads, and electrical generation at False Pass, performed economic analysis based on current costs of energy and amount of energy anticipated from and costs associated with the tidal energy project conceptual design and scoped environmental issues. Utilizing circulation modeling, the Project Team identified two target sites with strong potential for robust tidal energy resources in Isanotski Strait and another nearer the City of False Pass. In addition, the Project Team completed a survey of the electrical infrastructure, which identified likely sites of interconnection and clarified required transmission distances from the tidal energy resources. Based on resource and electrical data, the Project Team developed a conceptual tidal energy project design utilizing ORPC’s TidGen® Power System. While the Project Team has not committed to ORPC technology for future development of a False Pass project, this conceptual design was critical to informing the Project’s economic analysis. The results showed that power from a tidal energy project could be provided to the City of False at a rate at or below the cost of diesel generated electricity and sold to commercial customers at rates competitive with current market rates, providing a stable, flat priced, environmentally sound alternative to the diesel generation currently utilized for energy in the community. The Project Team concluded that with additional grants and private investment a tidal energy project at False Pass is well-positioned to be the first tidal energy project to be developed in Alaska, and the first tidal energy project to be interconnected to an isolated micro grid in the world. A viable project will be a model for similar projects in coastal Alaska.

16 TIDAL AND WAVE POWER↗

DOE OSTI2014

Near Surface Leakage Monitoring for the Verification and Accounting of Geologic Carbon Sequestration Using a Field Ready 14 C Isotopic Analyzer

Results for the development of a field ready multi-isotopic analyzer for 12 CO 2 , 13 CO 2 and 14 CO 2 and applications for carbon capture and storage (CCS) containment performance are described. A design goal of the field platform was to provide isotopic data with a high data rate, a standardized reference baseline and acceptable precision (e.g., ~ ±50 per mil D 14 CO 2 ) for detection and quantification of fossil-fuel CO 2 CCS leakage scenarios. The instrument platform was not designed to replace high precision accelerator mass spectrometry. An additional goal was to combine project scale isotopic data and associated fluxes with unique financial instruments linking CCS containment performance to a publicly traded security providing project revenue to stakeholders. While the primary goals of the project were attained additional work is needed for the instrument platform and deployment within a full scale CCS site that was not available during the project timeframe.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

DOE OSTI2014

The Methanol Economy Project

The Methanol Economy Project is based on the concept of replacing fossil fuels with methanol generated either from renewable resources or abundant natural (shale) gas. The full methanol cycle was investigated in this project, from production of methanol through bromination of methane, bireforming of methane to syngas, CO 2 capture using supported amines, co-electrolysis of CO 2 and water to formate and syngas, decomposition of formate to CO 2 and H 2 , and use of formic acid in a direct formic acid fuel cell. Each of these projects achieved milestones and provided new insights into their respective fields.

03 NATURAL GAS↗

DOE OSTI2014

Ford Plug-In Project: Bringing PHEVs to Market Demonstration and Validation Project

This project is in support of our national goal to reduce our dependence on fossil fuels. By supporting efforts that contribute toward the successful mass production of plug-in hybrid electric vehicles, our nation’s transportation-related fuel consumption can be offset with energy from the grid. Over four and a half years ago, when this project was originally initiated, plug-in electric vehicles were not readily available in the mass marketplace. Through the creation of a 21 unit plug-in hybrid vehicle fleet, this program was designed to demonstrate the feasibility of the technology and to help build cross-industry familiarity with the technology and interface of this technology with the grid. Ford Escape PHEV Demonstration Fleet 3 March 26, 2014 Since then, however, plug-in vehicles have become increasingly more commonplace in the market. Ford, itself, now offers an all-electric vehicle and two plug-in hybrid vehicles in North America and has announced a third plug-in vehicle offering for Europe. Lessons learned from this project have helped in these production vehicle launches and are mentioned throughout this report. While the technology of plugging in a vehicle to charge a high voltage battery with energy from the grid is now in production, the ability for vehicle-to-grid or bi-directional energy flow was farther away than originally expected. Several technical, regulatory and potential safety issues prevented progressing the vehicle-to-grid energy flow (V2G) demonstration and, after a review with the DOE, V2G was removed from this demonstration project. Also proving challenging were communications between a plug-in vehicle and the grid or smart meter. While this project successfully demonstrated the vehicle to smart meter interface, cross-industry and regulatory work is still needed to define the vehicle-to-grid communication interface.

33 ADVANCED PROPULSION SYSTEMS↗

DOE OSTI2014

OSCEF: The Open-Source CIM-EARTH Framework User Manual for Version 1.0

Computable general equilibrium (CGE) models are used when studying the impacts of economic activity on climate change and vice versa. These models typically include many countries, each endowed with different amounts of labor and natural resources; the commodities produced by those countries; and international trade and transportation of the commodities among the countries. These models are extended to account for the greenhouse gases emitted from burning fossil fuels. The Open-Source CIM-EARTH Framework (OSCEF) is an open-source framework for formulating large-scale CGE models based on the CIM-EARTH architecture. OSCEF Version 1.0 includes basic processing of social accounting matrices (SAMs), which contain critical input data for CGE models. Section 2 provides a quick installation guide OSCEF and the third-party libraries, as well as execution of the OSCEF test suite and use cases. Section 3 describes the SAM data format and Section 4 highlights the design and usage of a few key application programming interfaces (APIs) in OSCEF.

Choi, Sou-Cheng T.↗

DOE OSTI2014

Implementing Solar Technologies at Airports

Federal agencies, such as the Department of Defense and Department of Homeland Security, as well as numerous private entities are actively pursuing the installation of solar technologies to help reduce fossil fuel energy use and associated emissions, meet sustainability goals, and create more robust or reliable operations. One potential approach identified for siting solar technologies is the installation of solar energy technologies at airports and airfields, which present a significant opportunity for hosting solar technologies due to large amounts of open land. This report focuses largely on the Federal Aviation Administration's (FAA's) policies toward siting solar technologies at airports.

14 SOLAR ENERGY↗

DOE OSTI2014

Syngas Production By Thermochemical Conversion Of H2o And Co2 Mixtures Using A Novel Reactor Design

The Department of Energy awarded Advanced Cooling Technologies, Inc. (ACT) an SBIR Phase II contract (#DE-SC0004729) to develop a high-temperature solar thermochemical reactor for syngas production using water and/or carbon dioxide as feedstocks. The technology aims to provide a renewable and sustainable alternative to fossil fuels, promote energy independence and mitigate adverse issues associated with climate change by essentially recycling carbon from carbon dioxide emitted by the combustion of hydrocarbon fuels. To commercialize the technology and drive down the cost of solar fuels, new advances are needed in materials development and reactor design, both of which are integral elements in this program.

14 SOLAR ENERGY↗