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At least 1,387 records · Page 77
All sourcesNASA NTRSDOE OSTI
NASA NTRSDate not supplied

Machine Learning to Predict Joint Performance in Epoxy Composites Based on Process Parameters

Polymer matrix composites are gaining popularity in the aerospace industry due to their high specific strength, fatigue properties, and processability. However, based on current FAA certification guidelines, manufacturers utilizing current state-of-the art composites made with adhesive bonds commonly install redundant fasteners to guarantee the strength of these adhesively bonded composite parts.1,2 The number of fasteners in a single-aisle commercial transport aircraft is typically on the order of 105, which reduces manufacturing rate, increases cost tremendously, and reduces the advantage of the specific strength composites provide. Due to this, the Adhesive Free Bonding of Composites (AERoBOND) project at NASA Langley Research Center has developed a novel assembly process to manufacture complex composite parts without the use of adhesives and fasteners.1 However, optimization of the process is currently challenging due to the complex and interdependent process parameters. To assist with the optimization, four machine learning algorithms utilizing gradient boosting decision trees were created to provide predictions for the mechanical and characterization properties of the composite parts. Approximately 200 random states from each algorithm were tested, and the models from each state were isolated and analyzed based on their accuracy, a validation process, and their feature importance. This analysis concluded that the models created from the machine learning algorithms could accelerate a parametric study for the AERoBOND process by rapidly optimizing process parameters to achieve desired performance characteristics.

Brennen M Middleton↗
NASA NTRSDate not supplied

Print-Consistency and Process-Interaction for Inkjet-Printed Copper on Flexible Substrate

Printed electronics is a fastest growing and emerging technology that have shown much potential in several industries including automotive, wearables, healthcare, and aerospace. Its applications can be found not only in flexible but also in large area electronics. The technology provides an effective and convenient method to additively deposit conductive and insulating materials on any type of substrate. Comparing with traditional manufacturing processes, which involves chemical etching, this technology also comes to be relatively environmental friendly. Despite its status, it is not without its challenges. Starting from the material being compatible in the printer equipment to the point of achieving fine resolutions, and with excellent properties are some of the challenges that printed electronics face. Among the myriad of printing technologies such as Aerosol Jet, micro-dispensing, gravure printing, screen printing, Inkjet printing, Inkjet has gained much attention due to its low-cost, low material consumption, and roll-to-roll capability for mass manufacturing. The technology has been widely used in home and office, but recently gained interest in printed electronics in a research and development setting. Conductive materials used in Inkjet printing generally comprises of metal Nanoparticles that need to be thermally sintered for it to be conductive. The preferred metal of choice has been mostly silver due to its excellent electrical properties and ease in sintering. However, silver comes to be expensive than its counterpart copper. Since copper is prone to oxidation, much focus has been given towards photonic sintering that involves sudden burst of pulsed light at certain energy to sinter the copper Nanoparticles. With this technique, only the printed material gets sintered in a matter of seconds without having a great impact on its substrate, due to which it is also preferred in low temperature applications. With all the knowledge, there is still a large gap in the process side with copper where it is important to look how the print process affects the resolution of the print along with the effect of post-print processes on electrical and mechanical properties. In this paper, a copper Inkjet ink is utilized for understanding the effect of Inkjet print parameters on the ejected droplet and its resolution. Post-print process is also quantified using a photonic sintering equipment for excellent electrical and mechanical properties. To demonstrate the complete process, commercial-off-the-shelf components will also be mounted on the additively printed pads via Inkjet. Statistically, control charting technique will be utilized to understand the capability of the Inkjet process.

printed electronics↗
NASA NTRSDate not supplied

Oversimplification of Systems Engineering Goals, Processes, and Criteria in NASA Space Life Support

This paper investigates the oversimplification of the inherently complex systems engineering process in space life support. The standard systems engineering process steps are described. The International Space Station (ISS) life support system is explained with its goals and performance criteria. Although it is not usually emphasized, the essential function of developing a hierarchy of systems and subsystems is to simplify the design process. The System Complexity Metric (SCM) shows how this di-vide-and-conquer approach also reduces the system complexity. The complete systems engineering process has many detailed steps. It is often simplified because of the effort required and the human limitations on working memory and decision span. Systems analysis demands slow, logical, and fo-cused thinking but is often bypassed in favor of quick, intuitive, subconscious “gut feel.” A study of 100 system designs found examples of 12 specific mental mistakes, such as ignoring stakeholder needs, and these mistakes are essentially oversimplifications of the systems engineering process. An analysis of space life support goals, options, criteria, and processes found 11 examples of oversimplifications in systems engineering, such as neglecting safety and cost. All these 11 oversimplifications could be traced to one or more of the 12 previously identified mental mistakes or other well-known ones, such as ig-noring sunk costs. Oversimplification of the systems engineering process is rarely noticed but is a common and harmful problem. A study of failures in 50 different space systems found that problems in systems engineering caused failures and often led to errors in design, development, and test that further contributed to failure. It seems that more diligent systems engineering could prevent many project problems and failures, but projects seem to be more guided by “gut feel” based on tradition, authority, and consensus than on the logical, rational systems engineering approach.

Simplified systems engineering↗
NASA NTRSDate not supplied

Advancement of Metal Additive Manufacturing Processes and Alloys for Rocket Propulsion Applications

NASA has been involved in the development and maturation of metal additive manufacturing (AM) for space applications since the 2000’s. Several efforts have focused on the understanding of AM processes through material characterization and testing, standards development, component fabrication, and infusion into development and flight applications. While many common aerospace alloys have been and continue to be a focus of ongoing development, the need for custom-alloy developments for high performance applications enabled by various AM processes has been realized. The applications being targeted are liquid rocket engines with high heat fluxes, high pressure, and that utilize propellants such as hydrogen, which can degrade the alloy. NASA has recently focused on the development and advancement of novel alloy advancement using AM for use in these harsh environments, such as GRCop-42, GRCop-84, NASA HR-1, and JBK-75. These alloys have been evaluated using powder bed fusion (PBF), directed energy deposition (DED), and solid-state AM processes. The results from these processes have demonstrated that AM can enable rapid development of new alloy systems that can yield higher performances across various metal AM processes. These alloys have undergone the fundamental metallurgical evaluations, heat treatment study, and microstructure characterization and mechanical testing campaign. This, combined with direct application-specific component fabrication and hot-fire testing, enabled the increase of the Technology Readiness Level (TRL). This presentation will provide a background and overview of various AM-enabled novel alloys, a comparison across the AM processes, and development including metallurgical and mechanical property studies. It will also cover the latest advancement in the parallel component development and testing and future developments. The goal of these alloy development and use of various AM processes is to allow for technology infusion into NASA and commercial spaceflight missions as well as to establish and sustain the needed commercial AM supply chain.

Additive Manufacturing↗
NASA NTRSDate not supplied

Game-Theoretic Modeling of Vegetation Composition, Structure, and Dynamics: Physical Constraints, Fundamental Processes, and Emergent Properties

Vegetation structural and compositional dynamics emerge from plant physiological and demographic processes, individual-based competition, vegetation-soil feedbacks, and environmental variations and disturbance events. Predicting long-term changes in vegetation requires scaling plant individual behavior to large scale ecosystem processes. In this presentation, we summarize our studies in the modeling of vegetation demographic processes, competitively dominant plant traits, plant hydraulic processes, and stochastic disturbance effects on ecosystems, and illustrate the roles of the underlying ecological processes and eco-evolutionary optimization in vegetation modeling. With the case studies of evolutionarily stable strategy of allocation, leaf traits, and plant hydraulic processes, we show how the ecosystem processes and vegetation dynamics are determined by the individual-based plant competition and variations of soil and climate conditions. The predictions of ecosystem carbon dynamics can be greatly different with those from the traditional “single-tree” models. We also discuss the tradeoffs of plant traits and evolutionarily optimal strategies in the modeling of terrestrial ecosystem dynamics in an Earth system model.

vegetation models↗
DOE OSTI2013

Direct access inter-process shared memory

A technique for directly sharing physical memory between processes executing on processor cores is described. The technique includes loading a plurality of processes into the physical memory for execution on a corresponding plurality of processor cores sharing the physical memory. An address space is mapped to each of the processes by populating a first entry in a top level virtual address table for each of the processes. The address space of each of the processes is cross-mapped into each of the processes by populating one or more subsequent entries of the top level virtual address table with the first entry in the top level virtual address table from other processes.

97 MATHEMATICS AND COMPUTING↗
DOE OSTI2014

Managing internode data communications for an uninitialized process in a parallel computer

A parallel computer includes nodes, each having main memory and a messaging unit (MU). Each MU includes computer memory, which in turn includes, MU message buffers. Each MU message buffer is associated with an uninitialized process on the compute node. In the parallel computer, managing internode data communications for an uninitialized process includes: receiving, by an MU of a compute node, one or more data communications messages in an MU message buffer associated with an uninitialized process on the compute node; determining, by an application agent, that the MU message buffer associated with the uninitialized process is full prior to initialization of the uninitialized process; establishing, by the application agent, a temporary message buffer for the uninitialized process in main computer memory; and moving, by the application agent, data communications messages from the MU message buffer associated with the uninitialized process to the temporary message buffer in main computer memory.

97 MATHEMATICS AND COMPUTING↗
DOE OSTI2014

Managing internode data communications for an uninitialized process in a parallel computer

A parallel computer includes nodes, each having main memory and a messaging unit (MU). Each MU includes computer memory, which in turn includes, MU message buffers. Each MU message buffer is associated with an uninitialized process on the compute node. In the parallel computer, managing internode data communications for an uninitialized process includes: receiving, by an MU of a compute node, one or more data communications messages in an MU message buffer associated with an uninitialized process on the compute node; determining, by an application agent, that the MU message buffer associated with the uninitialized process is full prior to initialization of the uninitialized process; establishing, by the application agent, a temporary message buffer for the uninitialized process in main computer memory; and moving, by the application agent, data communications messages from the MU message buffer associated with the uninitialized process to the temporary message buffer in main computer memory.

97 MATHEMATICS AND COMPUTING↗
DOE OSTI2018

Graphics processing unit management system for computed tomography

A method and apparatus for managing operation of graphics processing units in a computer system. A processing thread in the computer system controls processing of a set of sinogram data by a graphics processing unit to form a set of graphics data. An output thread in the computer system controls writing of the set of graphics data to a storage system. The graphics processing unit is available to perform processing of another set of sonogram data while the set of graphics data is written to the storage system such that the increased availability of a plurality of graphics processing units is present.

97 MATHEMATICS AND COMPUTING↗
DOE OSTI2019

Continuously-operable flow stream processing system and method

A continuously-operable flow stream processing system and method has two or more fluid processing media arranged in a fluid conduit network to provide alternate flow paths for a flow stream to be processed (e.g. filtered). Valves and other flow control devices, e.g. controller module and sensors, are used to redirect the flow stream from one or more service-needed fluid processing media to service-ready fluid processing media without taking the system offline to remove, repair, replace, clean in situ, or otherwise service the service-needed fluid processing media, so that the system may operate continuously to process the flow stream without stoppage. Redirection into alternative flow paths and media may be automatically implemented based on a predetermined threshold or trigger condition, such as may be detected by sensors directly or indirectly monitoring media condition.

42 ENGINEERING↗
DOE OSTI2019

Nuclear Criticality Safety Lessons Learned in the Design of the Uranium Processing Facility at the Y-12 National Security Complex

The Uranium Processing Facility (UPF) is being built by the National Nuclear Security Administration (NNSA) to replace aging uranium processes at the Y-12 National Security Complex (Y-12 NSC) in Oak Ridge Tennessee. Specifically, the processes housed in building 9212 are being replaced as this facility dates to the World War II Manhattan Project days of Y-12. When the UPF Project is completed it will consist of three main facilities along with several support facilities. The Main Processing Building (MPB) will house oxide production and metal casting operations. The Salvage and Accountability Building (SAB) will house wet chemistry operations (examples include recovery evaporation and calcination of solutions). The Personnel Support Building will be connected to both the SAB and the MPB and will serve as a transition facility for materials and personnel between the two. The MPB will also be connected to the Highly Enriched Uranium Materials Storage Facility (HEUMF) via a connector (HCON) to permit transfers from storage into UPF directly. This paper will summarize some of the more important lessons learned for the NCS practitioner working in a design environment rather than in a production or experimental environment. As the Chief NCS Engineer for the UPF Project I have been responsible for ensuring the technical evaluations produced on the project are high quality, technically accurate, and conform to the Y-12 NCS Program expectations. Ensuring nuclear criticality safety for processes that do not yet exist in reality is a challenge very different than that of ensuring subcriticality for processes in an operating facility. The biggest difference being that in design space – everything is imaginary whereas in the operating facility you have the benefit of being able to go out and look at the equipment and interview the operators. Ensuring that Nuclear Criticality Safety is integrated into design is a process that requires constant communication between the NCS staff and the broader engineering design team. Until the facility is constructed – nothing is physically stable and so rigorous documentation of decisions – to include any assumptions – is necessary to minimize errors. Non-NCS engineers will not understand the hazard or the physics of nuclear criticality. It is up to the NCS staff to provide training and communication to the team. The NCS staff must be patient and prepared to explain themselves many times and be as flexible as possible.

61 RADIATION PROTECTION AND DOSIMETRY↗
DOE OSTI2020

Systems and methods for control of polymer reactions and processing using automatic continuous online monitoring

Manual and automatic methods and devices using a ACOMP system for active control of polymerization reaction processes. An ideal desired trajectory of one or more reaction and polymer characteristics can be established to produce a desired final polymer product with specified characteristics from a polymerization reaction process. A current reaction trajectory of a polymerization reaction process can be driven to an ideal or desired reaction trajectory. In a manual embodiment an operator can use ACOMP data to adjust process variables in order to drive the current reaction trajectory toward the ideal or desired reaction trajectory. In an automated mode a control program can use ACOMP data to make adjustments to process variables to drive the polymerization reaction process toward the desired trajectory as closely as possible either empirically or by solving the governing equations for the polymerization reaction process.

Reed, Wayne Frederick↗
DOE OSTI2022

Plasma Processing for In-Situ Field Emission Mitigation of Superconducting Radiofrequency (SRF) Cryomodules

Field emission (FE) is one of the main limiting factors of superconducting radio-frequency (SRF) cavities operating in accelerators and it occurs whenever contaminants, like dust, metal flakes or even absorbates, are present on the surface of the cavity high electric field region. Field emission reduces the maximum achievable accelerating field and generates free electrons that may interact with the beam, damage or activate the beamline. One practical method that can be used to mitigate this problem is in-situ plasma cleaning, or plasma processing. The development of a processing that can be applied in-situ is extremely advantageous, since it enables the recovery of the cryomodule performance without the need of disassembling the whole cryomodule, which is an extremely expensive and time-consuming process. On the other hand, plasma processing only requires the cryomodule warm-up to room-temperature and the subsequent processing of the contaminated cavities. The entire process is reasonably quick and involves a limited number of personnel. For these reasons we would like to advocate for continuing to invest in the R&D of plasma processing to optimize its applicability in cryomodules and for extending the technique to other frequency ranges and cavities geometries.

43 PARTICLE ACCELERATORS↗
DOE OSTI2016

Plasma Processing of Superconducting Radio Frequency Cavities

The development of plasma processing technology of superconducting radio frequency (SRF) cavities not only provides a chemical free and less expensive processing method, but also opens up the possibility for controlled modification of the inner surfaces of the cavity for better superconducting properties. The research was focused on the transition of plasma etching from two dimensional flat surfaces to inner surfaces of three dimensional (3D) structures. The results could be applicable to a variety of inner surfaces of 3D structures other than SRF cavities. Understanding the A r/C L plasma etching mechanism is crucial for achieving the desired modification of Nb SRF cavities. In the process of developing plasma etching technology, an apparatus was built and a method was developed to plasma etch a single cell Pill Box cavity. The plasma characterization was done with the help of optical emission spectroscopy. The Nb etch rate at various points of this cavity was measured before processing the SRF cavity. Cylindrical ring-type samples of Nb placed on the inner surface of the outer wall were used to measure the dependence of the process parameters on plasma etching. The measured etch rate dependence on the pressure, rf power, dc bias, temperature, CI2 concentration and diameter of the inner electrode was determined. The etch rate mechanism was studied by varying the temperature of the outer wall, the dc bias on the inner electrode and gas conditions. In a coaxial plasma reactor, uniform plasma etching along the cylindrical structure is a challenging task due to depletion of the active radicals along the gas flow direction. The dependence of etch rate uniformity along the cylindrical axis was determined as a function of process parameters. The formation of dc self-biases due to surface area asymmetry in this type of plasma and its variation on the pressure, rf power and gas composition was measured. Enhancing the surface area of the inner electrode to reduce the asymmetry was studied by changing the contour of the inner electrode. The optimized contour of the electrode based on these measurements was chosen for SRF cavity processing.

Upadhyay, Janardan↗
DOE OSTI2017

Next Generation Spectrophotometer System for Enhanced In-process Pu Monitoring of Effluent Waste Streams - 17268

The Next Generation Spectrophotometer (NGS) system is an in-process monitoring system developed by SRNL to determine Pu concentration in nuclear processing streams at the Savannah River Site (SRS). Development of the NGS system began from a need to replace aged Pu monitoring equipment whose measurement uncertainty greatly reduced process throughput. The NGS system implements absorption spectroscopy technology to determine total Pu concentration and Pu valence state distributions by measuring the light absorbance of a solution. The NGS system was completed and installed in the later part of 2016. It provides an excellent example of process intensification, i.e. replacement of aged systems with smarter, more accurate and operationally efficient systems. This paper will detail the capabilities of the NGS system, its application in the nuclear processing stream, and operational challenges working with Pu solutions. Discussion will include the development of the virtual instrument which negates the intrinsic differences between actual instruments and implements a technique that performs continuous intensity and waveform calibration. Other notable features discussed are the development of a new modeling application method which applies custom models based on the current operating region of the process and the ability to perform in-field calibrations using NIST-traceable standards. Lastly, the benefits encapsulated in the final system including the significant improvement in measurement certainty, process intensification efficiencies, and the ease of adaptability of this system for use with other actinide and chemical measurement applications will be discussed. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2017

Formalization of the functional analysis methodology to improve NPP I and C system design process - 244

Functional analysis is a universal methodology, which is able to support NPP and I and C design process. The paper proposes an approach to combining the functional analysis process and I and C design process into a single I and C functional design process. Operation of a system is considered as a set of functions providing not only the achievement of goal, but also keeping material and energy balances. A notation for graphical representation of semantic network (hierarchy of functions) describing a system is suggested. This network includes four levels, namely functional goals, abstract functions level, process functions level, and equipment level. The elements of the hierarchy are connected by three kinds of relationships, namely: parent-child, main-support, and cause-consequence. Then the semantic network (hierarchy) of functions is converted into a functional network which looks as a directed graph. This graph is used for development of control algorithm and for building of instrumentation and control functions hierarchy. Farther analysis of process functions reveals a set of criteria indicating real-time status and effectiveness of functions. The criteria are used for allocation of instruments and actuators. The process of functional analysis and design is illustrated in application to a simple heat generation system. (authors)

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2017

The problem analysis of data processing performance in nuclear power plant computerized information and control system - 288

This paper is based on the data processing performance problems of operating command delay and system display not updating real-time for nuclear power plant computerized information and control system. The plant computerized information and control system is responsible for monitoring and controlling the plant operation, and it is a key part in the plant DCS system. Its data processing performance will affect the operation stability of nuclear power plant. The architecture, hardware configuration and data communication for plant computerized information and control system among the different levels in DCS are described. The main reasons affecting data processing performance in different signal channels are analyzed according to the plant load test results. The CPU load curves for real time server and central processing server are displayed, although the detailed cause for operating command delay and system display not updating realtime are not found, central processing server load is heavier than real time server which remind us to analyze the data processing of software resource scheduling deeply. So the resource distribution problem of software execution task is also analyzed according to CPU load test results. This paper provides the optimization analysis for data processing performance, and it is available and effective according to the latest test results. (authors)

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2017

Aging Processes of Silver Mordenite and Silver Functionalized Aerogel in Dry Air, Humid Air and NO/N{sub 2}

One major problem in the treatment of nuclear-fuel reprocessing off-gas streams is the loss of capacity of the adsorbents exposed to off-gas streams containing air, I{sub 2} vapor, H{sub 2}O vapor, NO and NO{sub 2} over extended periods of time. These aging processes decrease the adsorption capacity of the reduced silver exchanged mordenite (Ag{sup 0}Z) and silver functionalized silica aerogel (Ag{sup 0}-aerogel) columns during the long processing time of iodine adsorption. Significant work has been performed over the past few years at ORNL on Ag{sup 0}Z and Ag{sup 0}-aerogel aging. The Ag{sup 0}Z and Ag{sup 0}-aerogel were aged in 4 different gas streams at 150 deg. C for periods of time up to 6 months. The aging samples were then loaded with I{sub 2} to determine the capacity loss after the aging. The results are summaries in Tab. 1. It was found that both Ag{sup 0}Z and Ag{sup 0}-aerogel had different amounts of capacity loss in different gases. For example, 40% and 22% capacity loss were observed for Ag{sup 0}Z and Ag{sup 0}-aerogel when aged in dry air for 6 months, while 78% and 43% capacity loss were observed when aged in 1% NO{sub 1} for 2 months. In addition, it was found that Ag{sup 0}Z and Ag{sup 0}-aerogel had a different capacity loss when aged at the same conditions. For example, after aged in 2% NO{sub 2} for 2 months, Ag{sup 0}Z lost 30% iodine capacity, but there was no capacity loss for Ag{sup 0}- aerogel. The differences in capacity loss should be due to different aging processes occurred when Ag{sup 0}Z and Ag{sup 0}- aerogel were exposed to different gases. The mechanisms of the aging processes have not been determined and need to be studied with proper chemical and physical characterization methods. Towards this objective, experimental work is proposed and on-going to obtain data to determine the mechanisms of the aging processes of Ag{sup 0}Z and Ag{sup 0}-aerogel in different aging gas streams. In addition, models will be developed to describe the deactivation process of the adsorbents when exposed to off gases. The deactivation model will be included in the transport models for predicting the adsorption processes over these long-time periods.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗