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At least 1,387 records · Page 77

High Temperature Falling Particle Receiver (2012 - 2016) - Final DOE Report

The objective of this work was to advance falling particle receiver designs for concentrating solar power applications that will enable higher temperatures (>700 °C) and greater power-cycle efficiencies (≥50% thermal-to-electric). Modeling, design, and testing of components in Phases 1 and 2 led to the successful on-sun demonstration in Phase 3 of the world’s first continuously recirculating high-temperature 1 MW t falling particle receiver that achieved >700 °C particle outlet temperatures at mass flow rates ranging from 1 – 7 kg/s.

14 SOLAR ENERGY↗

Scale up, Field testing, and Optimization of Nontoxic, Durable, Economical Coatings for Control of Biofouling and Corrosion (Abstract Only)

The objective of this project is the technical maturation and demonstration of a durable, economical, and nontoxic coating, Superhydrophobic Lubricant Infused Composite (SLIC), that will prevent fouling organisms from growing on marine and hydrokinetic (MHK) structures and prevent invasive mussels from growing on hydropower structures. SLIC technology was developed and patented by PNNL. It combines multiple antifouling mechanisms to provide excellent antifouling performance, durability, and low hydrodynamic drag without using toxic materials. Advanced proof-of-concept testing and demonstrations completed during a Phase 1 TCF project attracted industry interest and partnerships for this Phase 2 effort focused on maturation of a commercial product. Specific tasks and tests will shift the development emphasis to optimizing formulations, validating antifouling performance to address specific application needs, explore compatibility with other paint systems, develop a product with useful shelf life (in can), and determine curing times and effective applications methodology. Phase 2 efforts will focus upon technology transfer and commercialization of the technology with the industrial team. Industrial partners now include a coatings development specialist (Lorama), hydrophobic material manufacturer and paint developer (Dry Surface Technologies), nontoxic biodegradable lubricants manufacturer (BioBlend), and aquatic applications specialists (Prometheus Innovations, River Connectivity Systems). Engagement with the MHK device developers, the PNNL Marine and Coastal Research Laboratory (MCRL) test site in Sequim WA, Bureau of Reclamation, and Taylor Shellfish throughout the project will provide topical expertise and field test sites that will deliver crucial real-world performance data. Through this Phase 2 effort, SLIC will transition from a Technical Readiness Level (TRL) 5 to TRL 6 and long-term performance data will be acquired through demonstrations. The field test data will allow optimization of SLIC formulation to enhance performance (e.g., durability) and packaging, which are key de-risking activities for technology transfer and ultimately to the production of a viable commercial product.

13 HYDRO ENERGY↗

Trigger-System Development for the HGCAL Cassette Testing (Final Report, Summer Internship 2023)

The Large Hadron Collider (LHC) will be upgraded to increase the instantaneous luminosity, which will result in an increase in the number of collisions from the 15 pile-up events of the first run of phase 1 to the 150-200 pile-up events of phase 2. Increasing the number of collisions means increasing the amount of radiation that the experiments will absorb. To meet these challenging conditions, the CMS calorimeters need to be upgraded. The new version of the hadronic HGCAL (High Granularity CALorimeters) in the endcaps will be assembled and tested in Fermilab’s laboratory. This report describes the new trigger system for testing the HGCAL’s cassettes.

42 ENGINEERING↗

Develop and demonstrate manufacturing processes for fabricating graphite filament reinforced polymide (Gr/PI) composite structural elements

A study was conducted to assess the merits of using graphite/polyimide, NR-150B2 resin, for structural applications on advanced space launch vehicles. The program was divided into two phases: (1) Fabrication Process Development; and (2) Demonstration Components. The first phase of the program involved the selection of a graphite fiber, quality assurance of the NR-150B2 polyimide resin, and the quality assurance of the graphite/polyimide prepreg. In the second phase of the program, a limited number of components were fabricated before the NR-150B2 resin system was removed from the market by the supplier, Du Pont. The advancement of the NR-150B2 polyimide resin binder was found to vary significantly based on previous time and temperature history during the prepregging operation. Strength retention at 316C (600F) was found to be 50% that of room temperature strength. However, the composite would retain its initial strength after 200 hours exposure at 316C (600F). Basic chemistry studies are required for determining NR-150B2 resin binder quality assurance parameters. Graphite fibers are available that can withstand high temperature cure and postcure cycles.

Chase, V. A.↗

Surface effects on phase distributions of a fast-quenched miscibility gap type system - Succinonitrile-water

If a binary homogeneous melt is cooled into an immiscible region, the newly formed second phase will generally have a density different from the parent phase, and will separate readily by sedimentation. Observation of solidification processes in microgravity indicates that outside of sedimentation, at least two other important effets can separate the phases: (1) preferential wetting, and (2) thermal migration of second-phase droplets due to interfacial tension gradients. The latter effect would drive the minority phase along the thermal gradient toward the hottest part (assuming the interfacial tension decreases with increasing temperature), which is usually away from the crucible wall. On the other hand, if the minority phase preferentially wets the crucible, a minority phase layer which thickens as initial solution compositions approach critical, will form adjacent to the solid surface and remain in the coldest region of the ingot. This study presents compelling preliminary evidence that these two effects do exist and that they compete with one another. However, the temperature dependence of preferential wetting below T(c) for the current system of study is, as yet, undetermined. These effects are sensitive to the initial concentration of a hypermonotectic solution cooling through a miscibility gap.

Frazier, D. O.↗

Promoted Ignition and Burning Tests of Stainless Steel in Flowing and Nonflowing Oxygen

The Industry-Sponsored Metals Combustion Test Program 96-1 was coordinated through Wendell Hull & Associates, Inc. on behalf of several contributing companies, and all design and testing was performed at the NASA White Sands Test Facility. Phase I of this test program studied the threshold pressure for self-sustained burning of various types and sizes of stain less steel rods in nonflowing oxygen, as observed in Standard Test Method for Determining the Combustion Behavior of Metallic Materials in Oxygen-Enriched Atmospheres (ASTM G 124-95). Phase II studied the ignition and propagation of burning of 316L stainless steel rods and pipe in flowing gaseous oxygen. The test sample configurations were chosen to replicate previous promoted ignition and burning tests as well as to represent geometries and cross-sectional thicknesses common in industrial piping applications. The gas pressw'es and velocities for the test matrix were selected to generally compare with CGA G-4.4 guidelines for the use of stain less steel in oxygen service. This paper summarizes the results from the Phase I nonflowing oxygen tests and presents in detail the results of the Phase II flowing oxygen tests. The maximum sample burn-length is shown as a function of test pressure in Phase 1 and also as a function of gas velocity in Phase IT. These results indicate that flowing oxygen, under the given test conditions, significantly affects maximum sample burn length as compared to nonflowing oxygen. Supplementary flowing oxygen test data on stainless steel rods from a follow-up test program are consistent with these results and are presented herein.

Forsyth, Elliot T.↗

Fission Surface Power Technology Development Update

Power is a critical consideration in planning exploration of the surfaces of the Moon, Mars, and places beyond. Nuclear power is an important option, especially for locations in the solar system where sunlight is limited or environmental conditions are challenging (e.g., extreme cold, dust storms). NASA and the Department of Energy are maintaining the option for fission surface power for the Moon and Mars by developing and demonstrating technology for a fission surface power system. The Fission Surface Power Systems project has focused on subscale component and subsystem demonstrations to address the feasibility of a low-risk, low-cost approach to space nuclear power for surface missions. Laboratory demonstrations of the liquid metal pump, reactor control drum drive, power conversion, heat rejection, and power management and distribution technologies have validated that the fundamental characteristics and performance of these components and subsystems are consistent with a Fission Surface Power preliminary reference concept. In addition, subscale versions of a non-nuclear reactor simulator, using electric resistance heating in place of the reactor fuel, have been built and operated with liquid metal sodium-potassium and helium/xenon gas heat transfer loops, demonstrating the viability of establishing system-level performance and characteristics of fission surface power technologies without requiring a nuclear reactor. While some component and subsystem testing will continue through 2011 and beyond, the results to date provide sufficient confidence to proceed with system level technology readiness demonstration. To demonstrate the system level readiness of fission surface power in an operationally relevant environment (the primary goal of the Fission Surface Power Systems project), a full scale, 1/4 power Technology Demonstration Unit (TDU) is under development. The TDU will consist of a non-nuclear reactor simulator, a sodium-potassium heat transfer loop, a power conversion unit with electrical controls, and a heat rejection system with a multi-panel radiator assembly. Testing is planned at the Glenn Research Center Vacuum Facility 6 starting in 2012, with vacuum and liquid-nitrogen cold walls to provide simulation of operationally relevant environments. A nominal two-year test campaign is planned including a Phase 1 reactor simulator and power conversion test followed by a Phase 2 integrated system test with radiator panel heat rejection. The testing is expected to demonstrate the readiness and availability of fission surface power as a viable power system option for NASA's exploration needs. In addition to surface power, technology development work within this project is also directly applicable to in-space fission power and propulsion systems.

Palac, Donald T.↗

Separation of Single-Walled Carbon Nanotubes with DEP-FFF

A process using a modified dielectrophoresis device separates single-walled carbon nanotubes (SWNTs) according to their polarizability in electric fields. This depends on the size and dielectric constant of individual nanotubes and easily separates metallic from semiconducting nanotubes. Separation by length has also been demonstrated. Partial separation (enrichment) according to bandgap (which is linked to polarizability) has also been shown and can be improved to full separation of individual types of semiconducting SWNTs with better control over operational parameters and the length of SWNT starting material. This process and device can be scaled affordably to generate useful amounts of semiconducting SWNTs for electronic device development and production. In this study, a flow injection dielectrophoresis technique was used with a modified dielectrophoresis device. The length, width, and height of the modified chamber were 28, 2.5, and 0.025 cm, respectively. On the bottom of the chamber, there are two arrays of 50-m-wide, 2-m-thick gold electrodes, which are connected to an AC voltage generator and are alternately arranged so that every electrode is adjacent to two electrodes of the opposite polar. There is an additional plate electrode on the top of the chamber that is negatively biased. During the experiment, a syringe pump constantly pumps in the mobile phase, 1-percent sodium dodecylbenzene sulfonate (SDBS) solution, into the chamber. The frequency and voltage are set to 1 MHz and 10 V peak-to-peak, respectively. About 150 micro-L of SWNTs in 1- percent SDBS decanted solution are injected to the mobile phase through a septum near the entrance of the chamber. The flow rate of the mobile phase is set to 0.02 cu cm/min. The injected SWNTs sample flows through the chamber before it is lead into a fluorescence flow-through cell and collected for further analysis. The flow-through cell has three windows, thus allowing the fluorometer to collect fluorescence spectrum and visible absorption spectrums simultaneously. Dielectrophoresis field-flow fractionation (DEP-FFF) generally depends on interaction of a sedimentation force and DEP force for particle separation, and SWNTs are neutrally buoyant in water. In this innovation, the third electrode was added to create a sedimentation force based on DC electrophoresis. This makes this particular device applicable to separations on any neutrally buoyant particles in solution and a more general process for a broad range of nanomaterials sorting and separations.

Schmidt, Howard K.↗

WEC3: Wave Energy Converter Code Comparison Project: Preprint

This paper describes the recently launched Wave Energy Converter Code Comparison (WEC3) project and present preliminary results from this effort. The objectives of WEC3 are to verify and validate numerical modelling tools that have been developed specifically to simulate wave energy conversion devices and to inform the upcoming IEA OES Annex VI Ocean Energy Modelling Verification and Validation project. WEC3 is divided into two phases. Phase 1 consists of a code-to-code verification and Phase II entails code-to-experiment validation. WEC3 focuses on mid-fidelity codes that simulate WECs using time-domain multibody dynamics methods to model device motions and hydrodynamic coefficients to model hydrodynamic forces. Consequently, high-fidelity numerical modelling tools, such as Navier-Stokes computational fluid dynamics simulation, and simple frequency domain modelling tools were not included in the WEC3 project.

16 TIDAL AND WAVE POWER↗

Steam Reforming Process for Treating Radioactive Waste - 18172

In 2005 the THOR steam reforming fluidized-bed reactor (FBR) technology was selected by the DOE for treatment of sodium-bearing waste (SBW) at the INL. During commissioning a number of equipment reliability and process control challenges were encountered preventing the start of radiological operations. To address these challenges the team adopted a phased systematic mechanistic approach, underpinned by scientific principles and supported by some of the world's leading experts in FBR technology. The Phase 1 effort broadly addressed the entire plant and associated modifications. Phase 2 focused on the most critical issues associated with the denitration and mineralization reformer (DMR) vessel: specifically, mitigation of wall scale (mineral deposits) that formed on the inside of the DMR; mitigation of friable agglomerates (sand-castles) that caused operational instabilities; repair of damaged lower fluidizing gas distributor (ring header), and resolution of auger-grinder (A/G) reliability issues. Basic chemistry and fluidization, as well as operational issues were evaluated using engineering analysis, modeling, bench-scale, pilot scale, and full-scale runs to validate the resolutions. The bench scale testing revealed the need to ensure at least a 5 vol% concentration of CO{sub 2} in the fluidizing gas to minimize undesirable reaction intermediates that could form in less fluidized regions of the bed. Engineering analysis and modeling results pointed to the need to redesign the fluidizing gas distributor to overcome fluidization problems. Chemistry evaluations guided efforts to minimize the deposition of wall-scale. The process modifications were confirmed on the pilot level and are being validated in the full-scale unit (Phase 3). (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

FUSRAP Maywood Site Remediation of Redstone Park, Lodi, NJ - 17534

The Formerly Utilized Sites Remedial Action Program (FUSRAP) is the U.S. government program started in 1974 to identify, investigate and clean up or control sites that became contaminated as a result of the nation's early atomic programs. FUSRAP was administered by the U.S. Department of Energy (DOE) until 1997, when it was transferred to the U.S. Army Corps of Engineers (USACE) by congressional action. Redstone Park is a 1.5-acre municipal park located in a residential neighborhood in Lodi, Bergen County, New Jersey, USA. The park is a designated vicinity property of the FUSRAP Maywood Superfund Site. This paper will summarize the FUSRAP history of the property spanning over 20 years and then focus on the construction and community relations challenges of recent FUSRAP actions at the site. All of Redstone Park except for a portion bordering a residential property was remediated under FUSRAP in 1996. This remaining portion was remediated in 1998. The 1996 remediation included some hand-digging of surface contamination around the roots of several large mature trees in the park. As part of this action, the DOE proposed alternate cleanup standards whereby subsurface contaminated soil would remain in place around the root balls of the trees and in deeper areas (greater than 1.2 meters [m]) under a large storm drain pipe (or culvert) that runs through the park. This proposal was made to preserve the natural value of the trees and to protect the drainage pipe from damage. After careful review which included an assessment of potential health hazards, the U.S. Environmental Protection Agency (EPA) approved this proposal. The Borough of Lodi also supported the proposal as a way to preserve the trees for the enjoyment of park users. In 2009, EPA conducted a mandatory Five-Year Review of the FUSRAP Maywood Site. The review identified data gaps which prevented a full assessment of remedy effectiveness at Redstone Park. The USACE reviewed all the historic soil data from the park [1] and developed a characterization plan to address those gaps. Field surveys and sampling confirmed that the material around the tree roots and under the pipe did not comply with the current FUSRAP Maywood Site unrestricted use soil cleanup criteria (an average of 5 pico Curies per gram of radium-226 and thorium-232 combined above background) as established in the site's Soils and Buildings Record of Decision [2]. As noted earlier, USACE also considered the widespread uprooting of trees in the region during Hurricane Sandy in 2012 in its re-evaluation of the earlier decision to leave the trees in the park in place. That re-evaluation concluded it was in the best interest of all stakeholders to remove the residual contamination in Redstone Park. USACE subsequently excavated the soil under and around the drainage pipe as Phase 1 of a two-phased approach to address this residual contamination. 1,116 cubic yards of soil were removed for safe offsite disposal during this action in June-July 2016. Phase 2 (removal of contaminated soil around the tree roots) began in September 2016 with expected completion by December 2016. The work was staged in two phases so as not to impact the park during the summer school vacation months when park use is heaviest. (authors)

54 ENVIRONMENTAL SCIENCES↗

Silicon solar cells with a total power capacity of 30 kilowatts

The bulk of the contract effort was carried out in the following two phases: Phase 1 -- module design, Pre-production module fabrication, inspection and test. Phase 2 -- Production, test and delivery. Effort during the first two months of the contract concentrated on design of a solar module to meet specification. Basic module design resulting from this effort is as follows: (1) frame design; (2) cell pan design; (3) cell interconnection; (4) encapsulation; (5) electrical performance.

Source record↗

Autonomous Satellite Command and Control through the World Wide Web: Phase 3

NASA's New Millenium Program (NMP) has identified a variety of revolutionary technologies that will support orders of magnitude improvements in the capabilities of spacecraft missions. This program's Autonomy team has focused on science and engineering automation technologies. In doing so, it has established a clear development roadmap specifying the experiments and demonstrations required to mature these technologies. The primary developmental thrusts of this roadmap are in the areas of remote agents, PI/operator interface, planning/scheduling fault management, and smart execution architectures. Phases 1 and 2 of the ASSET Project (previously known as the WebSat project) have focused on establishing World Wide Web-based commanding and telemetry services as an advanced means of interfacing a spacecraft system with the PI and operators. Current automated capabilities include Web-based command submission, limited contact scheduling, command list generation and transfer to the ground station, spacecraft support for demonstrations experiments, data transfer from the ground station back to the ASSET system, data archiving, and Web-based telemetry distribution. Phase 2 was finished in December 1996. During January-December 1997 work was commenced on Phase 3 of the ASSET Project. Phase 3 is the subject of this report. This phase permitted SSDL and its project partners to expand the ASSET system in a variety of ways. These added capabilities included the advancement of ground station capabilities, the adaptation of spacecraft on-board software, and the expansion of capabilities of the ASSET management algorithms. Specific goals of Phase 3 were: (1) Extend Web-based goal-level commanding for both the payload PI and the spacecraft engineer; (2) Support prioritized handling of multiple PIs as well as associated payload experimenters; (3) Expand the number and types of experiments supported by the ASSET system and its associated spacecraft; (4) Implement more advanced resource management, modeling and fault management capabilities that integrate the space and ground segments of the space system hardware; (5) Implement a beacon monitoring test; (6) Implement an experimental blackboard controller for space system management; (7) Further define typical ground station developments required for Internet-based remote control and for full system automation of the PI-to-spacecraft link. Each of those goals is examined in the next section. Significant sections of this report were also published as a conference paper.

Cantwell, Brian↗

Prediction of novel phase of silicon and Si–Ge alloys

The structural, thermodynamic, elastic, anisotropic and electronic properties of P222{sub 1}-Si have been studied using first-principles calculations. The elastic constants are satisfied with mechanical stability criteria. The mechanical anisotropy is predicted by anisotropic constants Poisson's ratio, shear modulus, Young's modulus and three dimensional curved surface of Young's modulus. These results show that P222{sub 1}-Si and Si–Ge alloys are anisotropic. The sound velocities in different directions and Debye temperature for P222{sub 1}-Si and Si–Ge alloys are also predicted. Electronic structure study shows that P222{sub 1}-Si is an indirect semiconductor with band gap of 0.90 eV. In addition, the band structures of Si–Ge alloys are investigated in this paper. Finally, we also calculate the thermodynamics properties and obtained the relationships between thermal parameters and temperature. - Graphical abstract: Crystal structure and band structure of P222{sub 1}-Si. - Highlights: • A novel P222{sub 1} phase of Si and Si–Ge alloys are proposed. • The mechanical, electronic, and thermodynamic properties of P222{sub 1}-Si are calculated. • The anisotropy of mechanical properties of P222{sub 1}-Si and Si–Ge alloys are discussed.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Fleet Evaluation and Factory Installation of Aerodynamic Heavy Duty Truck Trailers

The purpose of DE-EE0001552 was to develop and deploy a combination of trailer aerodynamic devices and low rolling resistance tires that reduce fuel consumption of a class 8 heavy duty tractor-trailer combination vehicle by 15%. There were 3 phases of the project: Phase 1 – Perform SAE Typed 2 track tests with multiple device combinations. Phase 2 – Conduct a fleet evaluation with selected device combination. Phase 3 – Develop the devices required to manufacture the aerodynamic trailer. All 3 phases have been completed. There is an abundance of available trailer devices on the market, and fleets and owner operators have awareness of them and are purchasing them. The products developed in conjunction with this project are at least in their second round of refinement. The fleet test undertaken showed an improvement of 5.5 – 7.8% fuel economy with the devices (This does not include tire contribution).

Beck, Jason↗

Thermal Transport Gen3 Liquid-Pathway Funds Re-Allocation Proposal

Further development of the Gen3 Liquid-Pathway project is necessary to address technical engineering challenges with respect to incorporation of a flow control valve and sodium system for the 2.0 MWth Pilot-Scale system. For the Thermal Transport development task 1.3, Sandia National Laboratories (SNL) originally set aside $\$$388,425 for the development of a heat trace test bed, however while the team felt that this work is necessary to de-risk a number critical design-related issues the team also has identified items that require more near-term attention. These items largely pertain to the Chloride molten salt values development, with operation up to 720°C, as well as operational mode/system design development as it pertains to the sodium system design, which is currently not included as part of the system design work. The Gen 3 project team requests the ~$\$$388k of funds be used to address these issues, where the previous work requested may be addressed with the 300kWth chloride molten salt loop. These funds would only be spent during the remainder of the Phase 1 budget period, in preparation of final design work for the Phase 2 portion of the project. For the Budget Summary below, please note that the values are burdened values and not raw values, so the actual values going to the entities will be less due to National Laboratory tax costs.

14 SOLAR ENERGY↗