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At least 1,387 records · Page 77

Fracture problems in composite materials.

In this paper a series of fracture problems in composite materials are identified, their methods of solution are briefly discussed, and some sample results are presented. The main problem of interest is the determination of the stress state in the neighborhood of localized imperfections such as cracks and inclusions which may exist in the composite. Particular emphasis is placed on the evaluation of quantities such as the stress intensity factors, the power of the stress singularity, and the strain energy release rate, which may be used directly or indirectly in connection with an appropriate fracture criterion for the prediction of fracture initiation and propagation load levels.

Erdogan, F.↗

Tensile fracture of unidirectional B-Al composite.

Fracture studies on unidirectional boron filament/aluminum matrix composite under axial tension were conducted using scanning electron microscopy, microradiography, and an acoustic emission technique. The combination of these analysis techniques has allowed the description and microstructural characterization of a new noncumulative fracture mode which involves filament break propagation. This fracture mode was found to severely limit the tensile strength of the composite, since the initiation of break propagation leads immediately to catastrophic failure at filament stress levels above a critical value. This critical filament stress was found to be 170,000 psi, and it appeared to be independent of filament diameter, number of filament layers, and the type of matrix alloy.

Steele, J. H.↗

Spallation and fracture resulting from reflected and intersecting stress waves.

Discussion of the effects of stress waves produced in solid by explosions or high-velocity impacts. These waves rebound from free surfaces in the form of tensile waves that are capable of causing internal fractures or spallation of the material. The high-speed framing camera is shown to be an important tool for observing the stress waves and fracture in transparent targets, and its photographs provide valuable information on the mechanics of fracture.

Kinslow, R.↗

Evaluation of Stress Corrosion Cracking Susceptibility Using Fracture Mechanics Techniques, Part 1

Stress corrosion cracking (SSC) tests were performed on 13 aluminum alloys, 13 precipitation hardening stainless steels, and two titanium 6Al-4V alloy forgings to compare fracture mechanics techniques with the conventional smooth specimen procedures. Commercially fabricated plate and rolled or forged bars 2 to 2.5-in. thick were tested. Exposures were conducted outdoors in a seacoast atmosphere and in an inland industrial atmosphere to relate the accelerated tests with service type environments. With the fracture mechanics technique tests were made chiefly on bolt loaded fatigue precracked compact tension specimens of the type used for plane-strain fracture toughness tests. Additional tests of the aluminum alloy were performed on ring loaded compact tension specimens and on bolt loaded double cantilever beams. For the smooth specimen procedure 0.125-in. dia. tensile specimens were loaded axially in constant deformation type frames. For both aluminum and steel alloys comparative SCC growth rates obtained from tests of precracked specimens provide an additional useful characterization of the SCC behavior of an alloy.

Sprowls, D. O.↗

FORTRAN 4 programs for summarization and analysis of fracture trace and lineament patterns

Systematic and detailed analysis of lineament and fracture trace patterns has long been neglected because of the large number of observations involved in such an analysis. Three FORTRAN 4 programs were written to facilitate this manipulation. TRANSFORM converts the initial fracture map data into a format compatible with AZMAP, whose options allow repetitive manipulation of the data for optimization of the analysis. ROSE creates rose diagrams of the fracture patterns suitable for map overlays and tectonic interpretation. Examples are given and further analysis techniques using output from these programs are discussed.

Podwysocki, M. H.↗

Fracture characteristics of structural aerospace alloys containing deep surface flaws

Conditions controlling the growth and fracture of deep surface flaws in aerospace alloys were investigated. Static fracture tests were performed on 7075-T651 and 2219-T87 aluminum, and 6Ai-4V STA titanium . Cyclic flaw growth tests were performed on the two latter alloys, and sustain load tests were performed on the titanium alloy. Both the cyclic and the sustain load tests were performed with and without a prior proof overload cycle to investigate possible growth retardation effects. Variables included in all test series were thickness, flaw depth-to-thickness ratio, and flaw shape. Results were analyzed and compared with previously developed data to determine the limits of applicability of available modified linear elastic fracture solutions.

Masters, J. N.↗

Relationship of roof falls in underground coal mines to fractures mapped on ERTS-1 imagery

ERTS imagery is of unique value for mapping of certain fractures that are not identifiable on aircraft imagery. Because color infrared and ERTS imagery complement each other both sources of data were used to map fractures in western Indiana and eastern Illinois. In the Kings Station Mine, Gibson County, Indiana, most roof falls reported had occurred in areas where mapped fractures were closely spaced and intersecting. Using this information as a basis for extrapolation, roof fall hazard maps were prepared for other mine sites. Various coal resources programs related to energy and environment also were conducted.

Wier, C. E.↗

Fracture in hexagonal closed packed metals, zinc and beryllium

It is shown that fracture in zinc and beryllium is nucleation controlled and is independent of the nature of the barrier from which fracture nucleates. The double cantilever cleavage technique was used to determine the energy required to propagate a crack on the basal plane (0001) in single crystals. Tensile fracture data from single and asymmetric bicrystals were used to calculate the energy needed to initiate a cleavage crack on the (0001) plane.

Kamdar, M. H.↗

Adhesive fracture mechanics

In studies of fracture mechanics the adhesive fracture energy is regarded as a fundamental property of the adhesive system. It is pointed out that the value of the adhesive fracture energy depends on surface preparation, curing conditions, and absorbed monolayers. A test method reported makes use of a disk whose peripheral part is bonded to a substrate material. Pressure is injected into the unbonded central part of the disk. At a certain critical pressure value adhesive failure can be observed. A numerical stress analysis involving arbitrary geometries is conducted.

Bennett, S. J.↗

Application of critical COD and plastic instability concepts to fracture of shells

The paper deals with the initiation, growth, and possible arrest of fracture in shell structures containing initial defects which may be approximated by an isolated part-through crack. The main study is restricted to the structures in which the net section of the shell wall around the defect zone is fully yielded. The problem is solved by using an 8th order shallow shell theory with a conventional plastic strip model to account for the plastic deformations. Using the critical COD or the plastic instability as fracture criterion, the results are applied to the fracture propagation and arrest in shells. The calculated results are then compared with those obtained from the experiments on zircaloy, aluminum, and steel pipes.

Erdogan, F.↗

Auger spectroscopy of fracture surfaces of ceramics

Results of Auger electron spectroscopy (AES) studies of fracture surfaces in a series of ceramic materials, including Al2O3, MgO, and Si3N4, which were formed using different processing techniques. AES on the fractured surface of a lunar sample is also discussed. Scanning electron micrograph fractography is used to relate the surface chemistry to the failure mode. Combined argon ion sputtering and AES studies demonstrate the local variations in chemistry near the fracture surface. The problems associated with doing AES in insulators are also discussed, and the experimental techniques directed toward solving them are described.

Marcus, H. L.↗

Application of fracture mechanics to graphite under complex stress conditions

The purpose of this study was to examine the applicability of linear-elastic fracture mechanics to graphite under multiaxial stress conditions. The specimens were thick-walled graphite cylinders with flat heads which were internally pressurized. Two series of specimens were used. The first series had complete circumferential notches machined diagonally into the head-cylinder juncture region, while the second series was unnotched. The methods of linear-elastic fracture mechanics and a finite-element analysis were used to predict pressures to cause fracture for both notched and unnotched specimens.

Yahr, G. T.↗

Combined effects of weld-induced residual stresses and flaws on the fracture strength of Ti-5Al-2.5Sn

The combined effects of weld-induced residual stresses and flaws on fracture strength were experimentally evaluated by testing Ti-5Al-2.5Sn surface flawed specimens at -320F (-195C) in liquid nitrogen. Flaws were located in weld metal with crack planes either parallel to or perpendicular to gas tungsten arc weld centerlines, and in base metal with the crack plane perpendicular to the rolling direction. Tests were conducted using two different flaw sizes to effect fracture stresses at two different levels including one level either at or near, and one level well below the tensile yield strength. Three different residual stress levels were generated, measured, and tested. Results were evaluated using modified linear elastic fracture mechanics theory.

Hall, L. R.↗

The feasibility of ranking material fracture toughness by ultrasonic attenuation measurements

A preliminary study was conducted to assess the feasibility of ultrasonically ranking material fracture toughness. Specimens of two grades of maraging steel for which fracture toughness values were measured were subjected to ultrasonic probing. The slope of the attenuation coefficient versus frequency curve was empirically correlated with the plane strain fracture toughness value for each grade of steel.

Vary, A.↗

Theoretical and experimental comparisons of the nonlinear energy method to the J-integral, R-curve and COD methods in fracture toughness testing

Because of the current high degree of interest in the development of a standard nonlinear test method, analytical and experimental comparisons have been made between the R-curve, COD, J-integral and nonlinear energy methods. A general definition of fracture toughness is proposed and the fundamental definitions of each method are compared to it. Experimental comparisons between the COD, J-integral, nonlinear energy and standard ASTM methods have been made for a series of compact tension tests on several aluminum alloys. Some of the tests were conducted according to the ASTM standard method E399-72, while the specimen thickness was reduced below the minimum requirement for plane strain fracture toughness testing for several other test series. The fracture toughness values obtained by the COD method were significantly higher than the toughness values obtained by the other three methods. All of the methods displayed a tendency to yield higher toughness values as the thickness was decreased below the ASTM plane strain requirement.

Liebowitz, H.↗

An investigation of the edge-sliding mode in fracture mechanics

A boundary collocation procedure has been applied to the Williams stress function to determine the elastic stress distribution for the crack tip region of a finite, edge-cracked plate subjected to mode II loading at the crack tips. The asymmetric specimen selected was particularly suitable for the determination of plane strain fracture toughness for mode II loading. Numerical solutions for stress intensity factors for the edge-sliding mode obtained by the boundary collocation method were in close agreement with values obtained from photoelastic experiments. Fracture tests of several compact shear specimens of 2024-T4 aluminum were conducted in order to experimentally investigate the behavior of the edge-sliding mode. In each case a brittle shear failure was observed and mode II fracture toughness values were obtained. The average value for K-IIc obtained from two tests was 39.5 ksi radical (in). No K-Ic data for 2024-T4 were available for comparison purposes; however, K-Ic values for a similar alloy, 2024-T351, have been reported as 34 ksi radical (in) which is only about 15 per cent below the corresponding K-IIc value.

Jones, D. L.↗

On fracture toughness in the nonlinear range

A general definition of fracture toughness is developed which is appropriate to situations of subcritical crack growth and/or large-scale crack border plastic yield. The theoretical basis as well as comparisons with other proposed measures of fracture toughness are discussed. A simple method is given for evaluating fracture toughness which is based on use of the load-displacement test record.

Eftis, J.↗

The feasibility of ranking material fracture toughness by ultrasonic attenuation measurements

A preliminary study was conducted to assess the feasibility of ultrasonically ranking material fracture toughness. Specimens of two grades of maraging steel for which fracture toughness values were measured were subjected to ultrasonic probing. The slope of the attenuation coefficient vs frequency curve was empirically correlated with the plane strain fracture toughness value for each grade of steel.

Vary, A.↗