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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,387 records · Page 77

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NASA NTRS1995

Vaccum Gas Tungsten Arc Welding, phase 1

This two year program will investigate Vacuum Gas Tungsten Arc Welding (VGTAW) as a method to modify or improve the weldability of normally difficult-to-weld materials. VGTAW appears to offer a significant improvement in weldability because of the clean environment and lower heat input needed. The overall objective of the program is to develop the VGTAW technology and implement it into a manufacturing environment that will result in lower cost, better quality and higher reliability aerospace components for the space shuttle and other NASA space systems. Phase 1 of this program was aimed at demonstrating the process's ability to weld normally difficult-to-weld materials. Phase 2 will focus on further evaluation, a hardware demonstration and a plan to implement VGTAW technology into a manufacturing environment. During Phase 1, the following tasks were performed: (1) Task 11000 Facility Modification - an existing vacuum chamber was modified and adapted to a GTAW power supply; (2) Task 12000 Materials Selection - four difficult-to-weld materials typically used in the construction of aerospace hardware were chosen for study; (3) Task 13000 VGTAW Experiments - welding experiments were conducted under vacuum using the hollow tungsten electrode and evaluation. As a result of this effort, two materials, NARloy Z and Incoloy 903, were downselected for further characterization in Phase 2; and (4) Task 13100 Aluminum-Lithium Weld Studies - this task was added to the original work statement to investigate the effects of vacuum welding and weld pool vibration on aluminum-lithium alloys.

Weeks, J. L.↗

NASA NTRS1995

Replacement of corrosion protection chromate primers and paints used in cryogenic applications on the Space Shuttle with wire arc sprayed aluminum coatings

With the advent of new environmental laws restricting volatile organic compounds and hexavalent chrome emissions, 'environmentally safe' thermal spray coatings are being developed to replace the traditional corrosion protection chromate primers. A wire arc sprayed aluminum coating is being developed for corrosion protection of low pressure liquid hydrogen carrying ducts on the Space Shuttle Main Engine. Currently, this hardware utilizes a chromate primer to provide protection against corrosion pitting and stress corrosion cracking induced by the cryogenic operating environment. The wire are sprayed aluminum coating has been found to have good potential to provide corrosion protection for flight hardware in cryogenic applications. The coating development, adhesion test, corrosion test and cryogenic flexibility test results will be presented.

Daniel, R. L.↗

NASA NTRS1994

Computation of nonequilibrium viscous flows in arc-jet wind tunnel nozzles

The axisymmetric Navier-Stokes equations are numerically solved for air flows in converging-diverging conical nozzles. A nonequilibrium formulation with a two-temperature thermochemical model has been employed for vibrationally excited, partially dissociated and ionized air. Evaluations of the formulation is made through comparisons of the computed flow quantities with the experimental data obtained in expanding arc-jet nozzle flows. Two sets of experimental data obtained in conical nozzles with geometric exit-to-throat area ratios of 625 and 8100 cover reservoir pressures ranging from 5 to 95 atm and enthalpies from 5 to 10 MJ/kg. The computed results are in good agreement with local mass flux, Pitot pressure, and static wall pressure measurements at the nozzle exit. For low pressure reservoir conditions, comparisons of computations with the experimental data indicate that the wall catalycity is very important in predicting species mole fraction at the nozzle exit since gas phase chemistry is frozen. The current computations overpredict the atomic oxygen concentrations which in turn results in underprediction of the vibrational temperature.

Gokcen, Tahir↗

NASA NTRS1993

Nonlinear unstable auroral-arc driven thermospheric winds in an ionosphere-magnetosphere coupled model

The nonlinear evolution of thermospheric winds in an ionosphere-magnetosphere coupled model has been studied for the first time for a dynamic unstable auroral-arc environment. We treat the problem using a multi-layer, quasi-three-dimensional model which averages in altitude the thermospheric dynamics over each layer. For the upper thermosphere, we find that (1) the thermosphere can respond to the ionospheric Kelvin-Helmholtz (KH) instability on temporal scales on the order of an hour, depending on ambient conditions, and on spatial scales of tens to hundreds of kilometers, (2) strong thermospheric meridional and zonal vortical flows with embedded nonlinear jet-like structures can be generated by the ionospheric/magnetospheric KH instability and (3) neutral thermospheric winds, vortices, and associated power spectra develop in a distinctly different manner in the presence of magnetospheric coupling effects. Comparison with recent observations is made.

Keskinen, M. J.↗

NASA NTRS1995

The double oval UV auroral distribution. 2: The most poleward arc system and the dynamics of the magnetotail

The poleward arc system of a double oval distribution is shown to activate at the end of the optical expansion phase signifying the beginning of substorm recovery. The velocity dispersed ion signature (VDIS) can exist coincident with this discrete aurora developing on the most poleward oval. Although the VDIS is usually associated with ion beams in the plasma sheet boundary layer, it is demonstrated that the ionospheric signature is not beamlike but distributed in pitch angle. At the time when the double oval begins to form, the magnetic field in the magnetotail lobe becomes less flared and can show Pc 5 period oscillations. Similar pulsations also exist in the ionosphere associated with the most poleward oval and with stationary surge formation. Theoretical considerations link this phenomenon with a wave source tailward of x(sub GSE) = -30R(sub E) and fast mode evanescent waves propagating earthward in the tail lobe region. In this case the magnetotail appears to act like a waveguide and the plasma sheet boundary layer as a resonance region. This implies that the coupling of this fast mode waves is with the plasma sheet boundary layer and not with dipolar like field lines. The implications of this for the reconnection model of substorms are discussed.

Elphinstone, R. D.↗

NASA NTRS1995

Wire-Arc Spraying Of Metal Onto Insulating Foam

Wire-arc spraying used to deposit protective metallic coats on thermally insulating foams. Process relatively fast and cheap, and does not damage foam or involve toxic and polluting chemicals.

Bonds, James W., Jr.↗

NASA NTRS1995

Wire-Arc-Sprayed Aluminum Protects Steel Against Corrosion

Aluminum coatings wire-arc sprayed onto steel substrates found effective in protecting substrates against corrosion. Coatings also satisfy stringent requirements for adhesion and flexibility, both at room temperature and at temperatures as low as liquid hydrogen. Developed as alternatives to corrosion-inhibiting primers and paints required by law to be phased out because they contain and emit such toxic substances as chromium and volatile organic compounds.

Zimmerman, Frank R.↗

NASA NTRS1995

Far-infrared studies of the Galactic Center Arc using the Kuiper Airborne Observatory

Two molecular clouds are clearly interacting with the Galactic Center Radio Arc. The HII regions located at both sites of interaction - the 'Arched Filaments' and G0.18-0.04 - are powerful sources of far-infrared radiation, each having a total luminosity of approx. 10(exp 7) solar luminosity. Using the University of Texas far-IR Photometer at 50 and 90 microns, we found that the emission is substantially more extended than the filamentary HII regions, and that, while the intensity peaks at the locations of the filaments, the dust temperature shows only weak variations, implying that the heating is relatively uniform. The Arched Filaments were also observed with the University of Chicago far-IR Array Polarimeter, STOKES, at 100 microns. The greater than 100 independently sampled positions cover most of the 5 ft x 7 ft area of the Arched Filaments. The polarization is relatively strong (up to 9.4%) almost everywhere in this region. Also, the slow and smooth variations of the polarization angles across the region are consistent with the large magnetic field strengths and the highly-ordered geometry deduced from radio measurements. However, it appears that the magnetic field direction inferred from far-IR polarization (parallel to the Arched Filaments and following their curvature) is very different from that implied by the nonthermal radio filaments. The magnetic field, gas motions, and gravitational potential gradient in the arched filament region are all consistent with gravitational shearing of the molecular cloud underlying the Arched Filaments.

Morris, Mark↗

NASA NTRS1995

Arc tracking of cables for space applications

The main objective of this study is to develop a new test method that is suitable for the assessment of the resistance of aerospace cables to arc tracking for different specific environmental and network conditions of spacecrafts. This paper reports the purpose, test conditions, test specimen, test procedure, and test acceptance criteria of seven different (200-250 mm long) cables.

Koenig, D.↗

NASA NTRS1996

Mathematical Model Of Variable-Polarity Plasma Arc Welding

Mathematical model of variable-polarity plasma arc (VPPA) welding process developed for use in predicting characteristics of welds and thus serves as guide for selection of process parameters. Parameters include welding electric currents in, and durations of, straight and reverse polarities; rates of flow of plasma and shielding gases; and sizes and relative positions of welding electrode, welding orifice, and workpiece.

Hung, R. J.↗

NASA NTRS1996

Spectroscopic Diagnostics and an Arc Jet Heated Air Plasma

Spectral radiation measurements were made in the range of 200 to 900 nm across a section of the plenum of an arc jet wind tunnel using a series of optical fibers. The spectra contained line radiation from Oxygen and Nitrogen atoms and molecular radiation from N2(+), N2, and NO. Abel inversion technique is used to obtain radial distribution of the spectra. The analysis yielded radial profiles of the electronic excitation, vibrational and rotational temperatures of the flow field. Spectral fitting yielded branching ratios for different vibrational and rotational bands. Relatively mild flow conditions, i.e. enthalpy and mass flow rate, were used for prolonged measurements of up to and over two hours to establish the best experimental methods of temperature determinations. Signal to noise was improved by at least an order of magnitude enabling the molecular vibrational band heads of N2(+) (first negative system), N2 (second positive system), and NO (beta, gamma, delta, and epsilon systems) to be resolved in the lower ultraviolet wavelength regions. The increased signal to noise ratio also enabled partial resolution of the rotational lines of N2(+) and N2 in certain regions of minimal overlap. Comparison of the spectra with theoretical models such as the NEQAIR2 code are presented and show potential for fitting the spectra when reliable calibration is performed for the complete wavelength range.

Mack, Larry Howard, Jr.↗

NASA NTRS1997

Vacuum Gas Tungsten Arc Welding

A two-year program investigated vacuum gas tungsten arc welding (VGTAW) as a method to modify or improve the weldability of normally difficult-to-weld materials. After a vacuum chamber and GTAW power supply were modified, several difficult-to-weld materials were studied and key parameters developed. Finally, Incoloy 903 weld overlays were produced without microfissures.

Weeks, J. L.↗

NASA NTRS1997

Analysis of Flow From Arc-Jet Spectra

Materials testing is carried out at the JSC Atmospheric Reentry Materials and Structures Facility. A flow diagnostics program is under development to characterize the energy distribution in arc-jet flows used to simulate atmospheric entry. Heat transfer to materials depends on flow properties which includes the composition of and energy distribution among the atoms, ions, molecules, and molecular ions which make up the flow. This project involves analysis of shock layer characteristics from the radiation emitted and experimentally collected from near the front of the shock to near the surface of the material. The analysis has yielded information on relative populations of neutral molecules and molecular ions within the layer. In determining non-equilibrium temperatures within the layer, some insight into the spectral constants used to compute radiative emission has been gained.

Blackwell, H. E.↗

NASA NTRS1997

New Methods for Improved Double Circular-Arc Helical Gears

The authors have extended the application of double circular-arc helical gears for internal gear drives. The geometry of the pinion and gear tooth surfaces has been determined. The influence of errors of alignment on the transmission errors and the shift of the bearing contact have been investigated. Application of a predesigned parabolic function for the reduction of transmission errors was proposed. Methods of grinding of the pinion-gear tooth surfaces by a disk-shaped tool and a grinding worm were proposed.

Litvin, Faydor L.↗

NASA NTRS1959

Vacuum-Induction, Vacuum-Arc, and Air-Induction Melting of a Complex Heat-Resistant Alloy

The relative hot-workability and creep-rupture properties at 1600 F of a complex 55Ni-20Cr-15Co-4Mo-3Ti-3Al alloy were evaluated for vacuum-induction, vacuum-arc, and air-induction melting. A limited study of the role of oxygen and nitrogen and the structural effects in the alloy associated with the melting process was carried out. The results showed that the level of boron and/or zirconium was far more influential on properties than the melting method. Vacuum melting did reduce corner cracking and improve surface during hot-rolling. It also resulted in more uniform properties within heats. The creep-rupture properties were slightly superior in vacuum heats at low boron plus zirconium or in heats with zirconium. There was little advantage at high boron levels and air heats were superior at high levels of boron plus zirconium. Vacuum heats also had fewer oxide and carbonitride inclusions although this was a function of the opportunity for separation of the inclusions from high oxygen plus nitrogen heats. The removal of phosphorous by vacuum melting was not found to be related to properties. Oxygen plus nitrogen appeared to increase ductility in creep-rupture tests suggesting that vacuum melting removes unidentified elements detrimental to ductility. Oxides and carbonitrides in themselves did not initiate microcracks. Carbonitrides in the grain boundaries of air heats did initiate microcracks. The role of microcracking from this source and as a function of oxygen and nitrogen content was not clear. Oxygen and nitrogen did intensify corner cracking during hot-rolling but were not responsible for poor surface which resulted from rolling heats melted in air.

Decker, R. F.↗

NASA NTRS1999

Numerical Investigation of the ARMSEF Arc-Jet

The NASA/JSC 10 MW Atmospheric Reentry Materials and Structures Evaluation Facility (ARMSEF) is used for the development and evaluation of thermal protection systems for manned reentry vehicles. In an effort at better understanding the flow characteristics of an arc-jet wind tunnel and hence the correlation between simulation and actual flight conditions, preliminary numerical analyses have been made. Difficulties in defining inlet boundary conditions to the plenum chamber, where there is very little usable experimental data, are discussed. Two different boundary conditions for the plenum, a straight profile and parabolic profile, are employed to describe the conditions in this very important flow defining region. Comparisons are made to experimental data with the results showing that some type of parabolic or step profile is needed to adequately resolve the strong core flow that is present in the nozzle and plume region. Recommendations are made regarding future efforts in analyzing this challenging flow field.

Cox, Carey F.↗

NASA NTRS2000

Synthesis of Single Wall Carbon Nanotubes by Plasma Arc: Role of Plasma Parameters

Single wall carbon nanotubes (SWNT) are porous objects on the molecular scale and have a low density, which gives them potential applications as adsorbent for molecular hydrogen. Their H2 absorption capacity published in the literature varies from 4 to 10% by mass according to the purity of the materials and storage conditions. Optimization of production methods of SWNTs should permit improving these new materials for storage of hydrogen. In this article, we show the potential of using SWNTs in hydrogen storage. In particular, we pose problems associated with synthesis, purification, and opening up of the nanotubes. We present an electric arc process currently used at laboratory scale to produce single wall carbon nanotubes. We discuss, in particular, operating conditions that permit growth of nanotubes and some plasma parameters that assure control of the material. Analysis of the process is carried out with the aid of local measurements of temperature and scanning and transmission electron microscopy of the materials.

Farhart, Samir↗

NASA NTRS2000

Application of Rapid Prototyping and Wire Arc Spray to the Fabrication of Injection Mold Tools (MSFC Center Director's Discretionary Fund)

Rapid prototyping (RP) is a layer-by-layer-based additive manufacturing process for constructing three-dimensional representations of a computer design from a wax, plastic, or similar material. Wire arc spray (WAS) is a metal spray forming technique, which deposits thin layers of metal onto a substrate or pattern. Marshall Space Flight Center currently has both capabilities in-house, and this project proposed merging the two processes into an innovative manufacturing technique, in which intermediate injection molding tool halves were to be fabricated with RP and WAS metal forming.

Cooper, K. G.↗