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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,369 records · Page 76

All sources NASA NTRS DOE OSTI

NASA NTRS1972

Space tug economic analysis study. Volume 2: Tug concepts analysis. Part 1: Overall approach and data generation

An economic analysis of space tug operations is presented. The subjects discussed are: (1) data base for orbit injection stages, (2) data base for reusable space tug, (3) performance equations, (4) data integration and interpretation, (5) tug performance and mission model accomodation, (6) total program cost, (7) payload analysis, (8) computer software, and (9) comparison of tug concepts.

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NASA NTRS1973

Space transportation and destination considerations for extraterrestrial disposal of radioactive waste

A feasibility study is summarized of extraterrestrial (space) disposal of radioactive waste. The initial work on the evaluation and comparison of possible space destinations and launch vehicles is reported. Only current or planned space transportation systems were considered. The currently planned space shuttle was found to be more cost effective than current expendable launch vehicles, by about a factor of two. The space shuttle will require a third stage to perform the disposal missions. Depending on the particular mission this could be either a reusable space tug or an expendable stage such as a Centaur. Of the destinations considered, high earth orbits (between geostationary and lunar orbit altitudes), solar orbits (such as a 0.90 AU circular solar orbit) or a direct injection to solar system escape appear to be the best candidates. Both earth orbits and solar orbits have uncertainties regarding orbit stability and waste package integrity for times on the order of a million years.

Zimmerman, A. V.↗

NASA NTRS1972

Development of advanced material composites for use as internal insulation for LH2 tanks (gas layer concept)

A program is described that was conducted to develop an internal insulation system for potential application to the liquid hydrogen tanks of a reusable booster, where the tanks would be subjected to repeated high temperatures. The design of the internal insulation is based on a unique gas layer concept, in which capillary or surface tension effects are used to maintain a stable gas layer, within a cellular core structure, between the tank wall and the contained liquid hydrogen. Specific objectives were to select materials for insulation systems that would be compatible with wall temperatures of 350 F and 650 F during reentry into the earth's atmosphere, and to fabricate and test insulation systems under conditions simulating the operating environment. A materials test program was conducted to evaluate the properties of candidate materials at elevated temperatures and at the temperature of liquid hydrogen, and to determine the compatibility of the materials with a hydrogen atmosphere at the appropriate elevated temperature. The materials that were finally selected included Kapton polyimide films, silicone adhesives, fiber glass batting, and in the case of the 350 F system, Teflon film.

Gille, J. P.↗

NASA NTRS1973

Fluorine lubricated bearing technology

An experimental program was conducted to evaluate and select materials for ball bearings intended for use in liquid fluorine and/or FLOX. The ability of three different ball-separator materials, each containing nickel, to form and transfer a nickel fluoride film to provide effective lubrication at the required areas of a ball bearing operating in liquid fluorine was evaluated. In addition, solid lubrication of a ball bearing operating in liquid fluorine by either a fused fluoride coating applied to all surfaces of the ball separator or by a fluoride impregnation of porous sintered material ball separators was evaluated. Less bearing wear occurred when tests were conducted in the less reactive FLOX. Bearings fabricated from any of the materials tested would have relatively short wear lives and would require frequent replacement in a reusable engine.

Mallaire, F. R.↗

NASA NTRS1973

Development of a closed pore insulation material

A closed pore ceramic foam insulation material (CPI) has been developed that offers possibilities for use as a reusable external heat shield for the NASA manned space shuttle. The outstanding characteristics of CPI are: (1) negligible water absorption due to a noninterconnecting network of cells; (2) high emittance at room and elevated temperature; (3) ability to survive at least 10 simulated reentry cycles to 1500 K using radiant heat lamps to simulate the reentry heat fluxes; (4) ability to survive, with no change in properties or appearance, at least 10 simulated plasma arc jet cycles to 1500 K (with the exception of some stress cracks induced either by the unduly severe nature of the initial arc splash heating pulse or by improper mechanical holding of the specimen in the test fixture); (5) strength (flexure); and (6) a low thermal conductivity throughout the temperature range of interest for the space shuttle.

Tobin, A.↗

NASA NTRS1973

Coated columbium thermal protection systems: An assessment of technological readiness

Evaluation and development to date show that of the coated columbium alloys FS-85 coated with R512E shows significant promise for a reusable thermal protection system (TPS) as judged by environmental resistance and the retention of mechanical properties and structural integrity of panels upon repeated reentry simulation. Production of the alloy, the coating, and full-sized TPS panels is well within current manufacturing technology. Small defects which arise from impact damage or from local coating breakdown do not appear to have serious immediate consequences in the use environment anticipated for the space shuttle orbiter TPS.

Levine, S. R.↗

NASA NTRS1971

Alternate Concepts Study Extension. Volume 1: Executive Summary

An analysis of alternate space shuttle concepts is presented. The two main program alternatives are: (1) phased booster development with an interim solid rocket engine cluster preceding the reusable booster and (2) phased orbiter development with modified avionics, vehicle subsystems, thermal protection system, and redesigned rocket engines. Diagrams of the various concepts are provided. The predicted spacecraft performance capabilities are reported. Project management proposals are submitted.

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NASA NTRS1973

Ablative heat shield design for space shuttle

Ablator heat shield configuration optimization studies were conducted for the orbiter. Ablator and reusable surface insulation (RSI) trajectories for design studies were shaped to take advantage of the low conductance of ceramic RSI and high temperature capability of ablators. Comparative weights were established for the RSI system and for direct bond and mechanically attached ablator systems. Ablator system costs were determined for fabrication, installation and refurbishment. Cost penalties were assigned for payload weight penalties, if any. The direct bond ablator is lowest in weight and cost. A mechanically attached ablator using a magnesium subpanel is highly competitive for both weight and cost.

Seiferth, R. W.↗

NASA NTRS1971

Study of alternate space shuttle concepts

A study of alternate space shuttle concepts was conducted to examine the stage-and-one-half concept and its potential for later conversion and use in the two stage reusable shuttle system. A study of external hydrogen tank concepts was conducted to determine the issues involved in the design and production of a low-cost expendable tank system. The major objectives of the study were to determine: (1) realistic drop tank program cost estimates, (2) estimated drop tank program cost for selected specific designs, and (3) change in program cost due to variations in design and manufacturing concepts and changes in program assumptions.

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NASA NTRS1973

Development and Characterization of CPI Surface Insulation

A new type of reusable surface material that could find application as a component of the thermal protection system of the space shuttle orbiter is discussed. These materials consist of 20-30% dense closed cell high emittance glass ceramic foams formulated by sintering an intimate mixture of fly ash cenospheres with 4-12 wt % cobalt oxide. These unique ceramic foams exhibit: (1) High mechanical strengths; (2) no need for waterproof coating due to the non-interconnecting cell network; (3) high emissivities; (4) ability to withstand space shuttle thermal environments with no loss of reuse capability; and (5) a machinable ceramic with capability of maintaining the close tolerances required of an integrated heat shield system.

Tobin, A.↗

NASA NTRS1973

MAR-SI, Martin Surface Insulation

The development of an alumina/silicate based composite material for space shuttle reusable surface insulation is reported. Physical property determinations, environmental testing, design analysis, and projected costs for a thermal protection system are outlined.

Plank, P. P.↗

NASA NTRS1973

Silica RSI Morphology and Properties

The morphology of all silica materials studied has been noncrystalline and resistant to any phase transformations upon subsequent thermal testing representative of the shuttle environment envelope. The development of an extremely dependable reusable surface insulation material family offering the inherently superior characteristics of amorphous silica for the shuttle is described.

Beasley, R. M.↗

NASA NTRS1973

Cyclic arc plasma tests of RSI materials using a preheater

The results of a test program are reported in which a preheater was used with an arc plasma stream to study the thermal response of samples of candidate reusable surface insulation materials for the space shuttle. The preheater simulated the shuttle temperature history during the first and last portions of the test cycle, which could not be simulated by the air arc plasma flow. Pre- and post-test data taken for each of the materials included magnified views, optical properties, and chemical analyses. The test results indicate that the mullite base samples experience higher surface temperatures than the other materials at heating rates greater than 225 kw/sq m. The ceramic fibrous mullite and silica coatings show noncatalytic wall behavior. Internal temperature response data for the materials are compared and correlated with analytical predictions.

Stewart, D. A.↗

NASA NTRS1973

Silica RSI for Application to the Shuttle Orbiter

Silica reusable surface insulation is analyzed for its cold soak properties, bond properties at low temperature, gap and step heating effects, and aerodynamic surface roughness effects to determine space shuttle weight and cost sensitivity to structure subsystem weights. Computerized simulation studies show that total program cost savings of silica (vs. mullite) exceed thermal protection system design and development costs and that an early introduction of silica increases total program cost savings.

Forsberg, K. J.↗

NASA NTRS1973

Results of RSI Thermal-structural Analysis

Thermostructural comparisons of mullite and silica reusable surface insulation materials for space shuttle application show that mullite is much more subject to thermal stress failure than silica composite materials.

Pigg, O. E.↗

NASA NTRS1972

Geocentric solar electric propulsion vehicle design.

Mission applications have been studied that use solar electric propulsion (SEP) to inject payloads into geocentric orbits. Two specific applications feasible with current technology are described that approximate practical bounds for the next decade. In the lower extreme, SEP is used on a Thor-Delta launched satellite to maximize the weight injected into synchronous orbits. In the other extreme, SEP is used in a reusable interorbital tug together with an all-chemical shuttle/tug transportation system. Different trajectory profiles are required to most efficiently accomplish the overall mission objectives in the two cases.

Harney, E. D.↗

NASA NTRS1972

Appraisal of UTIAS implosion-driven hypervelocity launchers and shock tubes.

A critical appraisal is made of the design, research, development, and operation of the novel UTIAS implosion-driven hypervelocity launchers and shock tubes. Explosively driven (PbN6-lead azide, PETN-pentaerythritetetranitrate) implosions in detonating stoichiometric hydrogen-oxygen mixtures have been successfully developed as drivers for hypervelocity launchers and shock tubes in a safe and reusable facility. Intense loadings at very high calculated pressures, densities, and temperatures, at the implosion center, cause severe problems with projectile integrity. Misalignment of the focal point can occur and add to the difficulty in using small caliber projectiles. In addition, the extreme driving conditions cause barrel expansion, erosion, and possible gas leakage from the base to the head of the projectile which cut the predicted muzzle velocities to half or a third of the lossless calculated values. However, in the case of a shock-tube operation these difficulties are minimized or eliminated and the possibilities of approaching Jovian reentry velocities are encouraging.

Glass, I. I.↗

NASA NTRS1972

Extending the life and recycle capability of earth storable propellant systems.

Rocket propulsion systems for reusable vehicles will be required to operate reliably for a large number of missions with a minimum of maintenance and a fast turnaround. For the space shuttle reaction control system to meet these requirements, current and prior related system failures were examined for their impact on reuse and, where warranted, component design and/or system configuration changes were defined for improving system service life. It was found necessary to change the pressurization component arrangement used on many single-use applications in order to eliminate a prevalent check valve failure mode and to incorporate redundant expulsion capability in propellant tank designs to achieve the necessary system reliability. Material flaws in pressurant and propellant tanks were noted to have a significant effect on tank cycle life. Finally, maintenance considerations dictated a modularized systems approach, allowing the system to be removed from the vehicle for service and repair at a remote site.

Schweickert, T. F.↗