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DOE OSTI2011

Advanced Test Reactor National Scientific User Facility

The Advanced Test Reactor (ATR), at the Idaho National Laboratory (INL), is a large test reactor for providing the capability for studying the effects of intense neutron and gamma radiation on reactor materials and fuels. The ATR is a pressurized, light-water, high flux test reactor with a maximum operating power of 250 MWth. The INL also has several hot cells and other laboratories in which irradiated material can be examined to study material irradiation effects. In 2007 the US Department of Energy (DOE) designated the ATR as a National Scientific User Facility (NSUF) to facilitate greater access to the ATR and the associated INL laboratories for material testing research by a broader user community. This paper highlights the ATR NSUF research program and the associated educational initiatives.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2012

Multi-unit Operations in Non-Nuclear Systems: Lessons Learned for Small Modular Reactors

The nuclear-power community has reached the stage of proposing advanced reactor designs to support power generation for decades to come. Small modular reactors (SMRs) are one approach to meet these energy needs. While the power output of individual reactor modules is relatively small, they can be grouped to produce reactor sites with different outputs. Also, they can be designed to generate hydrogen, or to process heat. Many characteristics of SMRs are quite different from those of current plants and may be operated quite differently. One difference is that multiple units may be operated by a single crew (or a single operator) from one control room. The U.S. Nuclear Regulatory Commission (NRC) is examining the human factors engineering (HFE) aspects of SMRs to support licensing reviews. While we reviewed information on SMR designs to obtain information, the designs are not completed and all of the design and operational information is not yet available. Nor is there information on multi-unit operations as envisioned for SMRs available in operating experience. Thus, to gain a better understanding of multi-unit operations we sought the lesson learned from non-nuclear systems that have experience in multi-unit operations, specifically refineries, unmanned aerial vehicles and tele-intensive care units. In this paper we report the lessons learned from these systems and the implications for SMRs.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2012

Determination of the kinetic parameters of the CALIBAN metallic core reactor from stochastic neutron measurements

Several experimental devices are operated by the Criticality and Neutron Science Research Dept. of the CEA Valduc Laboratory. One of these is the Caliban metallic core reactor. The purpose of this study is to develop and perform experiments allowing to determinate some of fundamental kinetic parameters of the reactor. The prompt neutron decay constant and particularly its value at criticality can be measured with reactor noise techniques such as Rossi-{alpha} and Feynman variance-to-mean methods. Subcritical, critical, and even supercritical experiments were performed. Fission chambers detectors were put nearby the core and measurements were analyzed with the Rossi-{alpha} technique. A new value of the prompt neutron decay constant at criticality was determined, which allows, using the Nelson number method, new evaluations of the effective delayed neutron fraction and the in core neutron lifetime. As an introduction of this paper, some motivations of this work are given in part 1. In part 2, principles of the noise measurements experiments performed at the CEA Valduc Laboratory are reminded. The Caliban reactor is described in part 3. Stochastic neutron measurements analysis techniques used in this study are then presented in part 4. Results of fission chamber experiments are summarized in part 5. Part 6 is devoted to the current work, improvement of the experimental device using He 3 neutron detectors and first results obtained with it. Finally, conclusions and perspectives are given in part 7. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

DOE OSTI2012

Advanced fuel assembly characterization capabilities based on gamma tomography at the Halden boiling water reactor

Characterization of individual fuel rods using gamma spectroscopy is a standard part of the Post Irradiation Examinations performed on experimental fuel at the Halden Boiling Water Reactor. However, due to handling and radiological safety concerns, these measurements are presently carried out only at the end of life of the fuel, and not earlier than several days or weeks after its removal from the reactor core. In order to enhance the fuel characterization capabilities at the Halden facilities, a gamma tomography measurement system is now being constructed, capable of characterizing fuel assemblies on a rod-by-rod basis in a more timely and efficient manner. Gamma tomography for measuring nuclear fuel is based on gamma spectroscopy measurements and tomographic reconstruction techniques. The technique, previously demonstrated on irradiated commercial fuel assemblies, is capable of determining rod-by-rod information without the need to dismantle the fuel. The new gamma tomography system will be stationed close to the Halden reactor in order to limit the need for fuel transport, and it will significantly reduce the time required to perform fuel characterization measurements. Furthermore, it will allow rod-by-rod fuel characterization to occur between irradiation cycles, thus allowing for measurement of experimental fuel repeatedly during its irradiation lifetime. The development of the gamma tomography measurement system is a joint project between the Inst. for Energy Technology - OECD Halden Reactor Project, Westinghouse (Sweden), and Uppsala Univ.. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

DOE OSTI2012

Development of a neutronics calculation method for designing commercial type Japanese sodium-cooled fast reactor

Under the R and D project to improve the modeling accuracy for the design of fast breeder reactors the authors are developing a neutronics calculation method for designing a large commercial type sodium- cooled fast reactor. The calculation method is established by taking into account the special features of the reactor such as the use of annular fuel pellet, inner duct tube in large fuel assemblies, large core. The Verification and Validation, and Uncertainty Qualification (V and V and UQ) of the calculation method is being performed by using measured data from the prototype FBR Monju. The results of this project will be used in the design and analysis of the commercial type demonstration FBR, known as the Japanese Sodium fast Reactor (JSFR). (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

DOE OSTI2012

Alternative cooling resource for removing the residual heat of reactor

The Recirculated Cooling Water (RCW) system of a Candu reactor is a closed cooling system which delivers demineralized water to coolers and components in the Service Building, the Reactor Building, and the Turbine Building and the recirculated cooling water is designed to be cooled by the Raw Service Water (RSW). During the period of scheduled outage, the RCW system provides cooling water to the heat exchangers of the Shutdown Cooling System (SDCS) in order to remove the residual heat of the reactor, so the RCW heat exchangers have to operate at all times. This makes it very hard to replace the inlet and outlet valves of the RCW heat exchangers because the replacement work requires the isolation of the RCW. A task force was formed to prepare a plan to substitute the recirculated water with the chilled water system in order to cool the SDCS heat exchangers. A verification test conducted in 2007 proved that alternative cooling was possible for the removal of the residual heat of the reactor and in 2008 the replacement of inlet and outlet valves of the RCW heat exchangers for both Wolsong unit 3 and 4 were successfully completed. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

DOE OSTI2012

Coupled simulation of the reactor core using CUPID/MASTER

The CUPID is a component-scale thermal hydraulics code which is aimed for the analysis of transient two-phase flows in nuclear reactor components such as the reactor vessel, steam generator, containment. This code adopts a three-dimensional, transient, two-phase and three-field model, and includes physical models and correlations of the interfacial mass, momentum, and energy transfer for the closure. In the present paper, a multi-physics simulation was performed by coupling CUPID with a three dimensional neutron kinetics code, MASTER. MASTER is merged into CUPID as a dynamic link library (DLL). The APR1400 reactor core during a control rod drop/ejection accident was simulated as an example by adopting a porous media approach to employ a fuel assembly. The following sections present the numerical modeling for the reactor core, coupling of the kinetics code, and the simulation results. And also, a preliminary study for multi-scale simulation between CUPID and system-scaled thermal hydraulics code, MARS will be introduced as well. (authors)

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2012

Impact of the deployment schedule of fast breeding reactors in the frame of French act for nuclear materials and radioactive waste management

In the frame of the French Act of June 28, 2006 on 'a sustainable management of nuclear materials and radioactive waste' EDF R and D assesses various research scenarios of transition between the actual French fleet and a Generation IV fleet with a closed fuel cycle where plutonium is multi-recycled. The basic scenarios simulate a deployment of 60 GWe of Sodium-cooled Fast Reactors (SFRs) in two steps: one third from 2040 to 2050 and the rest from 2080 to 2100 (scenarios 2040). These research scenarios assume that SFR technology will be ready for industrial deployment in 2040. One of the many sensitivity analyses that EDF, as a nuclear power plant operator, must evaluate is the impact of a delay of SFR technology in terms of uranium consumptions, plutonium needs and fuel cycle utilities gauging. The sensitivity scenarios use the same assumptions as scenarios 2040 but they simulate a different transition phase: SFRs are deployed in one step between 2080 and 2110 (scenarios 2080). As the French Act states to conduct research on minor actinides (MA) management, we studied different options for 2040 and 2080 scenarios: no MA transmutation, americium transmutation in heterogeneous mode based on americium Bearing Blankets (AmBB) in SFRs and all MA transmutation in heterogeneous mode based on MA Bearing Blankets (MABB). Moreover, we studied multiple parameters that could impact the deployment of these reactors (SFR load factor, increase of the use of MOX in Light Water Reactors, increase of the cooling time in spent nuclear fuel storage...). Each scenario has been computed with the EDF R and D fuel cycle simulation code TIRELIRE-STRATEGIE and optimized to meet various fuel cycle constraints such as using the reprocessing facility with long period of constant capacity, keeping the temporary stored mass of plutonium and MA under imposed limits, recycling older assemblies first... These research scenarios show that the transition from the current PWR fleet to an equivalent fleet of Generation IV SFR can follow different courses. The design of SFR-V2B that we used in our studies needs a high inventory of plutonium resulting in tension on this resource. Several options can be used in order to loosen this tension: our results lead to favour the use of axial breeding blanket in SFR. Load factor of upcoming reactors has to be regarded with attention as it has a high impact on plutonium resource for a given production of electricity. The deployment of SFRs beginning in 2080 instead of 2040 following the scenarios we described creates higher tensions on reprocessing capacity, separated plutonium storage and spent fuel storage. In the frame of the French Act, we studied minor actinides transmutation. The flux of MA in all fuel cycle plants is really high, which will lead to decay heat, a and neutron emission related problems. In terms of reduction of MA inventories, the deployment of MA transmutation cycle must not delay the installation of SFRs. The plutonium production in MABB and AmBB does not allow reducing the use of axial breeding blankets. The impact of MA or Am transmutation over the high level waste disposal is more important if the SFRs are deployed later. Transmutation option (americium or all MA) does not have a significant impact on the number of canister produced nor on its long-term thermal properties. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2016

Convective Heat Transfer in Decay Heat Exchanger of Sodium-cooled Fast Reactor

Sodium-to-sodium heat exchangers such as the decay heat exchanger (DHX) are key components of the prototype generation [V sodium-cooled fast reactor (PGSFR). The DHX transfers the decay heat generated in the reactor core to the decay heat removal loop after a reactor shutdown. Shell-and-tube type with straight tube arrangement has been widely adopted for the sodium-to-sodium heat exchanger of the sodium-cooled fast reactor. Thus liquid metal heat transfer characteristics inside the tube and around the tube bundle have to be fully understood to design the sodium-to-sodium heat exchanger and evaluate its thermal performance accurately. Plenty of studies on the convective heat transfer of the liquid metals were conducted to present the Nusselt number (Nu) correlations with respect to the Peclet number (Pe). However, those correlations still deviated from each other considerably and few of correlations for low Pe range (less than 100) have been reported. Accordingly, it is difficult for a design code developer to choose a proper heat transfer coefficient correlation for the sodium-to-sodium heat exchanger particularly in a low flow rate range. Recently, a separate effect test for the DHX has been completed using the STELLA-1 facility at KAERI according to the STELLA program which aims at establishment of separate and integral test database (DB) for the design of the PGSFR. The heat transfer performance test of the DHX was successfully conducted under major operating conditions. The objective of this work is to suggest proper convective heat transfer correlations for tube- and shell-sides of the sodium-to-sodium heat exchanger based on the test DB obtained from STELLA-1. The Pe range of the analyzed experimental data is concentrated on less then 100. The adequacy of the suggested correlations is evaluated by applying to the DHX design code, SHXSA. Based on the DHX test DB of the STELLA-1, the proper convective heat transfer correlations for the tube- and shell-side of sodium-to-sodium heat exchangers were suggested. Two correlation combinations for each side were proposed and turned out to be reasonable through the evaluation using the SHXSA design code: Suggestion no. 1: - Lyon correlation (constant = 4) for tube-side; - Lubarsky-Kaufman correlation for shell-side. Suggestion no. 2: - Modified Lyon correlation (constant = 1.45) for tube-side; - Schad-modified correlation for shell-side The Pe ranges of the DHX test DB were 53 - 225 for the tube-side and 45 - 148 for the shell-side, but most of test conditions were concentrated on the Pe range of less than 100. Two correlation suggestions can be practically used for the design of sodium-to-sodium heat exchangers. However, by utilizing more test DB, it needs to be verified which one is closer to real phenomena. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

DOE OSTI2017

Reactor operator-in-the-loop dynamic modelling - 122

The description of human operator dynamic characteristics in mathematical terms compatible with control engineering practice is an essential prerequisite to the analytical treatment of manual reactor control systems. Safe reactor operation requires effective operator control through interaction with plant dynamics, manipulators and displays. Traditional static analysis methods consider only specific situations; they fail to adequately explain the mutual interactions between the operator and the reactor plant characteristics. In this paper we investigate the theory for describing operator-reactor characteristics based on the methods of conventional control engineering techniques. The primary purpose of the experiments reported is the validation of the quasi-linear operator model. (authors)

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2017

Simulation of the RPI Reactor Critical Facility Core Using High-Fidelity Neutronics Code PROTEUS

The PROTEUS code is a high-fidelity three-dimensional (3D) deterministic neutron transport code developed by ANL under the DOE Nuclear Energy Advanced Modeling and Simulation (NEAMS) program. The code contains the SN2ND (second order discrete ordinates method) and two MOC transport solvers, MOCFE and MOCEX (first order methods of characteristics), based on unstructured finite element meshes which allow users to model complex or unconventional geometry reactor problems. Among the two MOC solvers which normally perform better than SN for heterogeneous geometry problems, MOCEX is based on a rigorous formulation using the two-dimensional (2D) MOC radially and the discontinuous Galerkin finite element method axially to overcome the drawbacks of MOCFE with the full 3D MOC representation which requires enormous memory and computational efforts. The Reactor Critical Facility (RCF), an open tank research reactor at the Rensselaer Polytechnic Institute (RPI), became operational in 1956 under the American Locomotive company and has been operating using low-enriched uranium fuel pins, which makes it the only university research facility to use fuel rods similar to operating commercial light water reactors (LWRs). This paper presents modeling and simulation results of the RCF using PROTEUS for code verification and validation which also supports an ongoing NEUP project in which a set of benchmark validation experiments for multiphysics coupling is being developed.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2015

A burnup credit approach irradiated fast-neutron reactor fuels/ nuclides of interest and fuel storage application - 14248

The concept of taking into account the reduction of the reactivity of nuclear used fuel due to their burnup is referred to as 'Burnup Credit' (BUC). Economic incentives offered by the implementation of a BUC methodology in criticality analyses of Light Water Reactor (LWR) used fuel facilities are nowadays well-demonstrated. The current prospect of reprocessing the fissile and fertile subassemblies of the PHENIX reactor in France, and the development of the 4.-Generation Fast-neutron Reactors (FR) enable research projects in relevant fuel cycle operations. Under these circumstances, the CEA and AREVA-NC have decided to study a burnup credit approach for irradiated fuels of the PHENIX reactor. This paper focuses on a preliminary investigation on the use of burnup credit for used FR fuel operations. The first step consists in analyzing and selecting the nuclides of interest for burnup calculation, on the basis of the 27 BUC nuclides (12 actinides and 15 fissions products) chosen for LWR-MOx fuels [1]. These nuclides are then involved in a criticality calculation (a used fuel pool) to highlight the interest of a BUC approach. This study highlights the interest of a burnup credit approach for FR fuels and shows that the highest contribution to reactivity loss is due to only one fission product: the {sup 149}Sm. The opportunity to take account of only one fission product is highly promising and will considerably simplify the way to determine a penalizing fuel inventory. Moreover, it is to notice that results for different configurations may differ from those obtained for a fuel storage application. Thus, specific analyses have to be carried out in order to study the applicability of the conclusions of this paper. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

DOE OSTI2015

Evaluation of a potassium filled UO{sub 2} core in a beryllium-reflected space reactor - 14371

The critical configuration of the small, compact critical assembly (SCCA) experiments performed at the Oak Ridge Critical Experiments Facility (ORCEF) in 1962-1965[1,2] have been evaluated for the International Criticality Safety Benchmark Evaluation Project (ICSBEP) and were determined to be acceptable benchmark experiments and are included in the International Handbook of Evaluated Criticality Safety Benchmark Experiments (ICSBEP Handbook)[3]. The initial intent of these experiments was to support the design of the Medium Power Reactor Experiment (MPRE) program, whose purpose was to study 'power plants for the production of electrical power in space vehicles'.[4] The third configuration in this series of experiments was a beryllium-reflected mockup of a stainless-steel-clad, highly enriched uranium (HEU)-O{sub 2} fuel, potassium-cooled, space power reactor. Reactivity measurements, cadmium ratio spectral measurements, and fission rate measurements were measured through the core and top reflector. Fuel effect worth measurements and neutron moderating and absorbing material worths were also measured in the assembly fuel region. The cadmium ratios, fission rate, and worth measurements were evaluated for the International Reactor Physics Experiment Evaluation Project (IRPhEP) and are published in the International Handbook of Evaluated Reactor Physics Benchmark Experiments (IRPhEP Handbook)[5]. More recently, two additional critical configurations have been evaluated and added to the existing evaluation report in the ICSBEP Handbook. The new critical configurations measure the effect of filling the core with potassium. The critical configuration consisted of 30.48 cm tall fuel tubes of 93.15 wt.% enriched uranium dioxide (UO{sub 2}) pellets. Each fuel tube had 26 pellets with a total mass of 295.8 g UO{sub 2} per tube. There were 253 tubes were arranged with 1.506-cm center-to-center, triangular spacing and surrounded on all side by a beryllium reflected. The reactivity of the system was measured with the core tank empty and filled with potassium. The system reactivity was increased from 13.4 c to 32 c. This change in system reactivity represents the worth of the potassium. Simple benchmark models for the empty and potassium filled cores have been derived and evaluated and found to be acceptable as benchmark experiments. The benchmark experiment eigenvalues are 1.0001 ± 0.0008 and 1.0011 ± 0.0009 for the empty and filled cores, respectively. When calculated with MCNP5 and ENDF/B-VII.0 the calculated eigenvalues are 0.98906 ± 0.00002 and 0.98883 ± 0.00002, respectively. These results are concerning due to the drop of the calculated system reactivity when potassium is added to the system rather than the expected increase in system reactivity. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

DOE OSTI2022

Stability analysis of a one-dimensional multiphysics model of a molten salt fast reactor

Reactor designs with a fast neutron spectrum have recently moved into the research focus for possible Generation IV reactor concepts - a representative of which is the molten salt fast reactor (MSFR). In order to assess the safety and reliability of this reactor concept, it is necessary to obtain knowledge of the system behaviour. An important part of this research concerns the dynamical stability of the MSFR. Research regarding the MSFR stability so far has either been using linearized models for stability criteria or only been examining certain transients at fixed parameter values. This work delivers a comprehensive stability analysis for a non-linearized MSFR model, and a wide range of values for all relevant parameters. For this purpose, a one-dimensional MSFR model was set up, taking neutron kinetics and thermal hydraulics in the form of a system of differential equations into account. The stability of this model was investigated by means of the numerical tool MATCONT, which was used to monitor the evolution of a so-called fixed-point solution, here referring to the steady state at operating conditions of the system, while system parameters got varied. The MATCONT analyses showed no loss of stability for any of the considered parameter variations and no solutions that might co-exist in parallel with the steady-state fixed-point solution. Therefore these results indicate a stable fixed point to which all solution transients converge, making the considered MSFR model insusceptible to deviations from the equilibrium. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

DOE OSTI2022

Radioxenon signatures of molten salt reactors

Developments of molten salt reactor (MSR) technologies are making rapid progress across the globe. These reactor designs involve properly controlling radionuclides through off-gas systems. This work examines radioxenon emissions and assesses treaty detection technology to be used for monitoring. This work also includes a sensitivity study with ORIGEN on the nuclear forensic signals possible from a MSR. Multiple Isotope Ratio Comparison (MIRC) plots are used to compare the ratios of radioxenon isotopes in an MSR to a highly enriched uranium (HEU) reactor. Finally, the results show that MSR emissions may significantly overlap with signals produced in a HEU reactor and that changing reactor operations or retaining emissions in an off-gas system can significantly shift the radioxenon signature away from the HEU pulse.

38 RADIATION CHEMISTRY, RADIOCHEMISTRY, AND NUCLEA↗

DOE OSTI2021

Economic solution for low carbon process heat: A horizontal, compact high temperature gas reactor

In 2018, nuclear energy generated 55% of United States’ and one third of the world’s carbon free electricity, making nuclear energy a key tool in efforts to mitigate climate change before 2050. However, the current nuclear technology, light water reactors (LWRs), is limited to 300°C, so it cannot be used to decarbonize industrial process heat which accounts for 12% of US greenhouse gas emissions. High temperature gas reactors (HTGRs) can meet the high temperature demand with carbon free nuclear heat. The estimated cost of HTGRs, such as the Next Generation Nuclear Plant (NGNP), are even higher than state-of-the-art LWRs. In this paper, we expanded our nuclear cost estimating tool to include HTGRs and find that the NGNP overnight capital costs were 32% higher than an advanced LWR per unit capacity. The higher cost will naturally result in larger risk to cost overrun as recently experienced by larger LWRs in western nations. With a design-to-build mindset to minimize cost and construction risk, we introduce the horizontal, compact HTGR (HC-HTGR). The reactor core and steam generator are mounted horizontally on rails and in-line with one another, decreasing the size of the reactor building relative to the power capacity four times when compared to traditional HTGRs. The HC-HTGR reduced overnight civil structure costs by 42%, indirect costs by 38%, and total capital costs by 20% from NGNP. We discussed the required engineering of new systems for the HC-HTGR including vessel supports, the reactor cavity cooling system, and steam generator design. Finally, we estimated the fuel and operations costs of the HC-HTGR, and a survey of low-carbon industrial process heat technology showed the HC-HTGR can deliver a highly competitive levelized cost of heat in the range of $6.13–12.48/GJ.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

DOE OSTI2021

Thermochemical reduction modeling in a high-temperature moving-bed reactor for energy storage: 1D model

The design of robust and efficient high-temperature thermochemical reactors and determination of operating conditions are critical steps toward enabling high-efficiency long-duration solar energy storage. This work presents a computational model for the thermal reduction of a metal oxide material (Mg-Mn-O) up to 1450 °C and the coupled complex transport phenomena in a novel tubular thermal reactor design that features the capability for a high extent-of-reduction (high energy storage density) and inherent heat recuperation. A one-dimensional model coupling counter-current gas–solid flow, two-phase heat transfer, thermochemical redox reactions, and species transport in a moving-bed reactor is developed. Simplified versions of the model are validated with published results in the literature for packed beds with both inert and reactive particles; the fully coupled model is also validated with experimental measurements of a moving-bed reactor in terms of local temperatures and oxygen release at the exit. Detailed comparisons on the effects of different boundary conditions in the reaction zone (prescribed wall temperature vs. heat flux conditions) and formulations based on a simple uniform flow assumption vs. plug flow using Ergun equation for gas flow are investigated. The results are compared with experimental measurements, and for all cases, the energy flow components in the reactor system and the thermal to chemical conversion efficiency and overall system efficiency are computed. Finally, the predicted high thermal-to-chemical efficiency ~95% and system efficiency ~30% agree with experimental measurements.

25 ENERGY STORAGE↗

DOE OSTI2021

A review of microwave-assisted process intensified multiphase reactors

Microwaves provide alternative heating and allow process intensification due to their rapid, volumetric, and selective nature. Recognizing the central role of multiphase reactors in chemical industry, a recent surge in employing microwaves is observed. We review the recent experimental and modeling investigations of microwave heating of multiphase reactors with emphasis on chemical engineering applications. Here we demonstrate that there is accumulated evidence for improved performance via microwave heating and a clear opportunity for further process intensification. In most of the cases, this improved performance stems from a temperature gradient between two phases. We discuss the ongoing debate on the mechanism by which microwaves affect chemical processes exacerbated by the inability of measuring the temperature distribution in a microwave cavity. We outline recent progress in this direction in monolith reactors and needs for future work. We underscore the lack of detailed modeling and simulation tools even for single-phase systems and emphasize the imperative for multiscale predictive modeling to bridge the experimental-modeling gap. Promising results are shown by a few recently published modeling studies that can predict the experimental measurements in complex multiphase reactors. A combination of experimental and modeling tools can provide a comprehensive picture of the microwave multiphase reactors as well as a means toward scale-up and optimization.

42 ENGINEERING↗