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At least 1,369 records · Page 76

The Effects of Peel Ply on the Damage Tolerance Characteristics of the Space Launch System (SLS) Payload Adapter Fitting (PAF)

A payload adaptor fitting (PAF) has been manufactured at NASA’s Marshall Space Flight Center (MSFC) in support of the Space Launch System (SLS) program. This structure is essentially a large cone made up of eight curved “lobes” that are joined together to form the cone. The lobes were manufactured via automated fiber placement (AFP). The PAF will carry predominantly compressive loads thus compression strength will be the focus of this study. The lobes are sandwich structure made with aluminum honeycomb core and carbon/epoxy face sheets. The lobes will be inserted into metallic rings at the top and bottom of the cone to form the full cone. Both front and back exterior surfaces of each lobe have a plain weave fabric placed at ±45⁰ to the vertical direction to help prevent fiber “breakout” during drilling. The face sheet of each lobe is thickest at the top and plies are dropped as the cone reaches the main acreage in the bottom section of the cone. The entire structure used resin impregnated peel ply that, once removed, supplies a good bonding surface for secondary bonding steps. The peel ply can be removed either directly after cure, or just before any bonding operation. Since foreign object impact can occur to the structure at any time during its life, damage tolerance of the PAF structure both with and without peel ply needed to be addressed because a previous study, albeit with limited data, showed some significant differences in damage tolerance whether the peel ply was present or not [1]. A literature search showed no results for comparing impact damage on composite laminates with and without peel ply. Load versus deflection of impact curves, visual damage, dent depth, damage as ascertained by thermography and cross-sectional microscopy were evaluated as part of the damage resistance of the structure. Compression After Impact (CAI) was performed to assess damage tolerance. The impact tests were conducted on representative specimens both with and without the peel ply present.

Sandwich Structure↗

Near-Field Separation and Dynamics Analysis of NASA's Space Launch System Block-1 and Block-1B Secondary Payloads

The NASA Space Launch System (SLS) Program Block-1 and Block-1B missions are expected to carry a number of CubeSat secondary payloads (SPL) to space, where they will be ejected from internal SLS structures to begin their own missions. This near-field ejection process must be closely evaluated to ensure that no SPL contacts the SLS structures, as contacts could result in SPL component damage, mission loss, or aberrant SPL trajectories. To this end, multiple SPL ejection events were analyzed for both Block-1 and Block-1B mission configurations using CLVTOPS, a NASA Marshall Space Flight Center (MSFC) developed multi-body dynamics, proximity analysis, and visualization toolchain. This paper details the SPL-to-SLS clearance assessment process, with a focus on simulation setup and results as well as SPL design requirement analysis. Relevant CLVTOPS, statistics, and mission backgrounds are covered; important constraints, difficulties, and assumptions are also documented. Furthermore, the importance of SPL housing geometry on near-field vehicle clearance is highlighted, and examples are shown.

Jared T Rucker↗

Near-Field Separation Analysis of SLS Block-1 and Block-1B Secondary Payloads

The NASA Space Launch System (SLS) Program Block-1 and Block-1B missions are expected to carry a number of CubeSat secondary payloads (SPL) to space, where they will be ejected from internal SLS structures to begin their own missions. This near-field ejection process must be closely evaluated to ensure that no SPL contacts the SLS structures, as contacts could result in SPL component damage, mission loss, or aberrant SPL trajectories. To this end, multiple SPL ejection events were analyzed for both Block-1 and Block-1B mission configurations using CLVTOPS, a NASA Marshall Space Flight Center (MSFC) developed multi-body dynamics, proximity analysis, and visualization toolchain. This paper details the SPL-to-SLS clearance assessment process, with a focus on simulation setup and results as well as SPL design requirement analysis. Relevant CLVTOPS, statistics, and mission backgrounds are covered; important constraints, difficulties, and assumptions are also documented. Furthermore, the importance of SPL housing geometry on near-field vehicle clearance is highlighted, and examples are shown.

Jared Rucker↗

Integration and operation of a sUAS-based multi-modal imaging payload equipped with a novel communication system enabling autonomous platform control

Oak Ridge National Laboratory presents a new UAS-mounted multi-modal imaging payload containing five sensors. We have integrated several distinct commercially available sensors onto a large Class-1 autonomous quadcopter aircraft: a LIDAR (Light Detection and Ranging) scanner, a hyperspectral pushbroom sensor, a multispectral camera, a longwave infrared thermal camera, and an RGB camera. The system integrates our proprietary Multi-modal Autonomous Vehicle Network (MAVNet) and communication system, allowing autonomous control via multiple communication networks. Using one common Global Navigation Satellite System (GNSS) and inertial navigation system (INS/GPS), imagery from all sensors are accurately and precisely geolocated and co-registered.

Duncan, Andrew↗

Precision Control of a Slender High Payload 22 DoF Nuclear Robot System: TARM Re-ascending - 18346

The DEMO Remote Maintenance System (RMS) functional requirements represent a truly extreme environment. In the current design of the in-vessel RMS, blanket segment maintenance represents one of the most challenging tasks overall. As part of the JET (Joint European Torus) project, an ambitious 22 DoF transporter was created, the TARM (Telescopic Articulated Remote MAST). The TARM has been identified as a suitable test bed for the early development and verification of the control system and structural simulators. This paper outlines the development of the TARM into a multi-purpose test-rig for Precision Control of a Slender High Payload large DoF Nuclear Robot System. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Assembly, Test and Launch Operations for a Nuclear-enabled NASA Mission: Considerations that are Specific to Use of a Nuclear Payload

For more than five decades, Radioisotope Power Systems (RPS) have played a critical role in the exploration of space, enabling missions of scientific discovery to destinations across the solar system by providing electrical power to explore remote, challenging and extreme environments. In particular, RPS enable deep space missions where increased heliocentric distances reduce the ability of solar power to adequately meet spacecraft and instruments power requirements. Some previous notable missions that were enabled by RPS include Nimbus III, the Apollo Surface Experiments, the Pioneers 10 and 11, the Viking Mars Landers, Galileo, Ulysses, Cassini, New Horizons and Curiosity. The current operating set of missions that are enabled by RPS are Voyagers 1 and 2, Cassini, New Horizons, and Curiosity. The Multi-Mission Radioisotope Thermal Generator (MMRTG) is the current RPS used for missions. An enhanced version of this generator outfitted with higher efficiency thermoelectrics is under development for potential use in the future. Other previously deployed power systems include the Multi-hundred Watt Radisotope Thermo-electric Generator (MHW RTG) and the General Purpose Heat Source Radisotope Thermo-electric Generator (GPHS RTG). The common thread for all of these power systems is that they are fueled with Pu-238. The use of this unique isotope involves additional planning activities and requires specific actions when the devices are delivered to Kennedy Space Center (KSC), launch site, and incorporated into the assembly, test and launch operations (ATLO) process to ensure mission success, met safety and security challenges. It has been forecasted that the use of a nuclear reactor system is on the horizon. This system could be used for either specifically powering S/C propulsion system or for surface power use once the mission arrived at its destina-tion. Since a nuclear-fission-based system has never been handled or integrated into a spacecraft at KSC, this nuclear reactor system would potentially require further challenges that must be accounted for in the ATLO process. This paper will explain ATLO considerations for the recent RTG-enabled launches that have occurred and planned in the near future (Mars 2020 NASA mission). It will also describe where further challenges that need to be met for the placement of a nuclear reactor (either for propulsion or transportation for surface power use) onto a space mission. Specifically, the following topics will be addressed: • Approach for nuclear safety planning for nuclear material use and its transportation to launch site • Planning for security posture for nuclear materials at launch site • Preparation for transportation of the nuclear power system from the fueling/testing location to the launch site • Preparation of documentation and procedures for nuclear material use at launch site • Planning for coordination between power system and space mission groups • Planning for appropriate staffing and scheduling of operations

07 ISOTOPE AND RADIATION SOURCES↗

Fruit Fly Lab - 01 Payload Overview

Presentation to POIWG meeting at MSFC to discuss planned operations for upcoming FFL-01 mission on SpaceX-5. Will show hardware suite used, on-orbit operations, training strategy, and data handling architecture.

Fruit Fly↗

Status of the JWST Science Instrument Payload

The James Webb Space Telescope (JWST) Integrated Science Instrument Module (ISIM) system consists of five sensors (4 science): Mid-Infrared Instrument (MIRI), Near Infrared Imager and Slitless Spectrograph (NIRISS), Fine Guidance Sensor (FGS), Near InfraRed Camera (NIRCam), Near InfraRed Spectrograph (NIRSpec); and nine instrument support systems: Optical metering structure system, Electrical Harness System; Harness Radiator System, ISIM Electronics Compartment, ISIM Remote Services Unit, Cryogenic Thermal Control System, Command and Data Handling System, Flight Software System, Operations Scripts System.

JWST Payload↗