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At least 1,369 records · Page 76

Visualization of impact damage of composite plates by means of the Moire technique

The phenomenological aspects of propagation damage due to low velocity impact on heavily loaded graphite-epoxy composite laminates were investigated using high speed photography coupled with the moire fringe technique. High speed moire motion records of the impacted specimens are presented. The results provide information on the time scale and sequence of the failure process. While the generation of the initial damage cannot always be separated temporally from the spreading of the damage, the latter takes place on the average with a speed on the order of 200 m/sec.

Knauss, W. G.↗

Some useful concepts for the designer in treating cumulative fatigue damage at elevated temperatures

The paper concentrates on three subjects: (1) further development of the double-linear damage rule for cumulative fatigue damage summation in the sub-creep temperature range; (2) a new consideration of the effect of strain reversals in the creep range of materials, whereby reversals that occur later in the histogram can influence the degree of damage caused by earlier loading events; and (3) the application of the minimum-commitment time-temperature parameter to the treatment of creep rupture of multiheats wherein considerable differences in properties of individual heats may occur. Numerical examples and plots are given.

Manson, S. S.↗

Modeling of radiation damage in silicon solar cells

One MeV electron irradiation produces preponderantly isolated vacancy interstitial pairs. If neither of these defects is mobile, the concentration of each grows linearly with fluence. Annealing of damage depends on the nature of the damage. Vacancy interstitial pairs which are bound by an interaction such that they mutually annihilate rather than dissociate are termed close pairs; close pair recovery usually occurs at a lower temperature than the temperature at which long distance defect migration occurs. Annealing of the remaining frozen in damage occurs when a temperature is reached where the vacancy or interstitial is mobile; usually the interstitial is more mobile than the vacancy. The recovery occurs in two regimes which may be resoluable.

Oehrlein, G.↗

Space solar cells - High efficiency and radiation damage

The proceedings of the Third Solar Cell High Efficiency and Radiation Damage Meeting are outlined. The topics covered included high efficiency silicon solar cells, silicon solar cell radiation damage, GaAs solar cell performance, and 30 percent conversion devices. The study of radiation damage from a fundamental defect-centered basis is discussed and evaluated as a focus of future work. 18% AM0 efficiency and 0.7 V open-circuit voltages are designated as achievable goals for silicon solar cells, and the potential for 30% AM0 efficiencies from monolithic tandem cell designs without sunlight concentration is noted. In addition to its potential for 20% AM0 efficiencies, the GaAs cell offers the possibility of a radiation-insensitive power supply when operated at temperatures near 200 C.

Brandhorst, H. W., Jr.↗

Experimental and analytical study of fatigue damage in notched graphite/epoxy laminates

Fatigue damage development in notched graphite/epoxy laminates is investigated in both compression and tension, with tested specimens being examined for damage type and location using light microscopy, scanning electron microscopy, ultrasonic C-scans, and X-radiography. Delamination and ply cracking were found to be the dominant types of fatigue damage. Comparison of observed delamination locations with finite element calculations indicates that both interlaminar shear and peel stresses must be considered when predicting delamination. Fatigue loading generally caused only small stiffness losses, and residual strengths were in all cases greater than, or equal to, the virgin strengths.

Whitcomb, J. D.↗

Effect of ply constraint on fatigue damage development in composite material laminates

It is shown that the effects of constraint on the response of composite materials can be classified as (1) in-plane effects, and (2) through-the-thickness effects; with in-plane constraint being the principal contributor to notched strength and changes in notched strength under quasi-static loading. It is also determined that the constraint situations that produce the greatest static strength do not minimize the extent of damage that develops under either static or cyclic loading, and that through-the-thickness constraint controls the pattern and spacing of transverse cracks in the characteristic damage state that determines those of strength and stress in unnotched laminates. It is concluded that the mode and the extent of damage in notched and unnotched constrained plies is governed by the stress state in those plies, as determined by the constraining ones, and the relationship of stress and strength states.

Stinchcomb, W. W.↗

Fatigue damage mechanisms in boron-aluminium composite laminates

The relationship between fatigue and shakedown in metal matrix composites is investigated theoretically and experimentally for unidirectional and laminated 6061 Al-B materials. It is shown that no fatigue damage takes place if the applied stress range is such that the material remains elastic, or shakes down, i.e., resumes elastic cyclic straining after a small number of plastic strain cycles. Fatigue damage occurs only in specimens subjected to stress ranges which cause sustained cyclic plastic straining in the aluminum matrix. If the applied stress range is smaller than that required for fatigue failure, after about 10 to the 6th cycles a saturation damage state is reached which remains essentially unchanged with increasing number of cycles.

Dvorak, G. J.↗

Radiation damage of the HEAO C-1 germanium detectors

The effects of radiation damage from proton bombardment of the four HEAO C-1 high purity germanium detectors have been measured and compared to predictions. Because of the presence of numerous gamma-ray lines in the detector background spectra and because of the relatively long exposure time of the HEAO 3 satellite to cosmic-ray and trapped protons, it has been possible to measure both the energy and time dependence of radiation damage. After 100 d in orbit, each of the four detectors has been exposed to approximately 3 x 10 to the 7th protons/sq cm, and the average energy resolution at 1460 keV had degraded from 3.2 keV fwhm to 8.6 keV fwhm. The lines were all broadened to the low energy side although the line profile was different for each of the four detectors. The damage-related contribution to the degradation in energy resolution was found to be linear in energy and proton influence.

Mahoney, W. A.↗

An assessment of buffer strips for improving damage tolerance of composite laminates at elevated temperature

Buffer strips greatly improve the damage tolerance of graphite/epoxy laminates loaded in tension. Graphite/polyimide buffer strip panels were made and tested to determine their residual strength at ambient and elevated (177 C) temperature. Each panel was cut in the center to represent damage. Panels were radiographed and crack-opening displacements were recorded to indicate fracture, fracture arrest, and the extent of damage in the buffer strip after arrest. All panels had the same buffer strip spacing and width. The buffer strip material was 0 deg S-glass/PMR-15. The buffer strips were made by replacing narrow strips of the 0 deg graphite plies with strips of the 0 deg S-glass on either a one-for-one or a two-for-one basis. Half of the panels were heated to 177 + or - 3 C before and during the testing. Elevated temperature did not alter the fracture behavior of the buffer configuration.

Bigelow, C. A.↗

Space Shuttle STS-1 SRB damage investigation

The physical damage incurred by the solid rocket boosters during reentry on the initial space shuttle flight raised the question of whether the hardware, as designed, would yield the low cost per flight desired. The damage was quantified, the cause determined and specific design changes recommended which would preclude recurrence. Flight data, postflight analyses, and laboratory hardware examinations were used. The resultant findings pointed to two principal causes: failure of the aft skirt thermal curtain at the onset of reentry aerodynamic heating, and overloading of the aft shirt stiffening rings during water impact. Design changes were recommended on both the thermal curtain and the aft skirt structural members to prevent similar damage on future missions.

Nevins, C. D.↗

Recent developments in the design, testing and impact-damage tolerance of stiffened composite panels

The structural technology of laminated filamentary-composite stiffened-panel structures under combined in-plane and lateral loadings is discussed. Emphasis is on analyzing the behavior of the structures under load, determining appropriate structural proportions for weight efficient configurations, and effects of impact damage and geometric imperfections on structural performance. Experimental data on buckling of panels under in-plane compression validate the analysis and sizing methods, and illustrate structural performance and efficiency obtained from representative structures. It is shown that the strength of panels under in-plane compression can be degraded by low-velocity impact damage, and data are presented which indicate that the matrix is a significant factor influencing tolerance to impact damage.

Williams, J. G.↗

Detection and damage assessment of citrus tree losses with aerial color infrared photography /ACIR/

Detection and disease damage assessment of citrus tree losses in a Florida citrus grove were made by establishing a registration (grove site location) coordinate system, developing a damage assessment system, and testing sequential aerial color infrared (ACIR) photography at the scale of 1 in. = 333 ft (2.5 cm = 100 m) during the winter, spring, and summer seasons of 1978 and spring of 1979. Spring photography was the easiest to photo interpret, showed the greatest differences between healthy and diseased trees, and had the least shadow and background interference for photo interpretation. Trees showing slight disease damage were detected in ACIR before they were found in ground surveys.

Blazquez, C. H.↗

Design for global damage tolerance and associated mass penalties

A structural design with global damage tolerance is defined as a design that can tolerate the destruction of one or more major structural components. The mass penalty associated with improving the global damage tolerance of optimized structures is evaluated herein for structures typically used in aircraft wing construction. It is shown that this mass penalty is strongly related to the degree of redundancy of the structure, being most severe for structures of low redundancy. For highly redundant wing-box structures made of composite materials, it is shown that significant improvement in global damage tolerance may be achieved without any mass penalty.

Haftka, R. T.↗

Static and damage tolerance tests of an advanced composite vertical fin for L-1011 aircraft

This paper recounts the significant events which took place during the structural verification testing of two graphite/epoxy material, full-size vertical stabilizers. The ground test articles were tested to a high bending dynamic lateral gust condition. The first unit failed during static testing at 98 percent Design Ultimate Load. Failure began within the front spar cap. A detailed review of the failure was performed to identify all possible modes. This review resulted in a 'production line' type fix being designed for incorporation in the second ground test article prior to installation in the test fixture. The modified second unit sustained 106 percent of Design Ultimate Load without incident. One lifetime (36,000 flights) of damage tolerance testing was accomplished with the specimen purposely damaged at five locations. A fail-safe loading was performed successfully after simulating lightning strike damage to the fin box cover. A large area repair was substantiated by completing a second lifetime of spectrum loadings. The residual static strength was determined to be 119.7 percent of Design Ultimate Load.

Dorward, F.↗

Analysis of progressive damage in thin circular laminates due to static-equivalent impact loads

Clamped circular graphite/epoxy plates (25.4, 38.1, and 50.8 mm radii) with an 8-ply quasi-isotropic layup were analyzed for static-equivalent impact loads using the minimum-total-potential-energy method and the von Karman strain-displacement equations. A step-by-step incremental transverse displacement procedure was used to calculate plate load and ply stresses. The ply failure region was calculated using the Tsai-Wu criterion. The corresponding failure modes (splitting and fiber failure) were determined using the maximum stress criteria. The first-failure mode was splitting and initiated first in the bottom ply. The splitting-failure thresholds were relatively low and tended to be lower for larger plates than for small plates. The splitting-damage region in each ply was elongated in its fiber direction; the bottom ply had the largest damage region. The calculated damage region for the 25.4-mm-radius plate agreed with limited static test results from the literature.

Shivakumar, K. N.↗

Mathematical modeling of damage in unidirectional composites

Extending the work of Goree and Gross (1979), solutions are given for a two-dimensional region of unidirectional fibers embedded in an elastic matrix whose initial flaw may take the form of a transverse notch, a rectangular cutout, or a circular hole. Subsequent flaw-induced damage is generated by remote stresses acting parallel to the fibers. For the case of such ductile matrix composites as boron/aluminum, present results indicate that both longitudinal matrix yielding and transverse notch extension must be included in order for the model to agree with experimental results. Little difference is found for the three types of initial damage considered. In all cases, the presence of additional damage changes the nature of stress distribution through the unbroken fibers.

Goree, J. G.↗

Observation of damage growth in compressively loaded laminates

Graphite/epoxy laminates have a definite advantage with respect to the strength-to-weight relation over many standard engineering materials used in aerospace applications. However, this advantage is somewhat reduced by the sensitivity of these laminates to operational hazards, which include a low-velocity impact by foreign objects. Investigations conducted by Chai (1982) and Knauss et al. (1980) have been concerned with the growth of impact damage in compressively loaded laminates, and the visualization of such an impact damage. The present study represents a condensation of parts of these investigations, taking into account a determination of the damage-growth mechanism via real-time recording of the impact event. The material considered, a T300/5208 graphite/epoxy laminate, is typical of the configuration proposed for future heavily loaded primary structures. It has stiffness properties similar to those of the wing skins in existing transport aircraft.

Knauss, W. G.↗

A study of pump cavitation damage

The cavitation assessment for the space shuttle main engine high pressure oxidizer turbopump is documented. A model of the flow through the pump was developed. Initially, a computational procedure was used to analyze the flow through the inlet casing including the prediction of wakes downstream of the casing vanes. From these flow calculations, cavitation patterns on the inducer blades were approximated and the damage rate estimated. The model correlates the heavy damage on the housing and over the inducer with unsteady blade surface cavitation. The unsteady blade surface cavitation is due to the large incidence changes caused by the wakes of the upstream vanes. Very high cavitation damage rates are associated with this type of cavitation. Design recommendations for reducing the unsteady cavitation include removing the set of vanes closest to the inducer and modifying the remaining vanes.

Brophy, M. C.↗