1st AIAA CFD Transition Modeling and Prediction Workshop: OVERFLOW Results for the SST and Langtry-Menter Models
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To reduce the complexity and to reduce the cost of turnaround time of simulating unsteady flows of rotating blades with moving overset grids, amid-fidelity option is provided in the OVERFLOW computational fluid dynamics analysis to model rotors and propellers as infinitely thin disks. The effect of the flow through the disk is represented by the momentum source terms in the governing Navier-Stokes equations. The model is loosely coupled with the rotorcraft comprehensive analysis CAMRADII. A brief description of the coupling algorithm is provided. Simulations of a single rotor and multiple rotors are shown, including comparisons with measurements and with the full rotor where all blades are modeled, and unsteady simulation performed with moving grids for rotating geometry,
A steady-state multicopter simulation capability leveraging automated Cartesian grid generation and a blade element source term rotor model was used to investigate multi-rotor aerodynamics in and out of ground effect. Simulations demonstrated that this model is able to predict reasonably accurate thrust in ground effect for both single and multiple propeller cases. The method yielded accurate lift and drag predictions for a commercial quadcopter when compared to recent wind tunnel test data. This aircraft was then simulated in a variety of flight conditions, including both hover and edgewise forward flight, to determine if generalized guidelines for airborne sensor placement could be developed. Velocity perturbation magnitudes showed large regions of affected air upstream of the vehicle at low speeds, which contracted as the vehicle’s speed was increased. Placing the sensors more than one characteristic length ahead of or above the aircraft reduces errors from rotor-induced flow at higher speeds. For low-speed forward flight, the entrainment of flow into the propeller wakes introduces significant flow turning above the aircraft, suggesting that a forward location, with more moderate perturbations, could be advantageous for these conditions.
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Time-dependent Navier-Stokes simulations have been carried out for a V22 rotor in hover using an improved, low-diffusion, HLLE++ upwind algorithm in the OVERFLOW code. Emphasis is placed on lessons learned over the past decade regarding the effects of high-order spatial accuracy, grid resolution, and the use of detached eddy simulation in predicting the rotor performance, i.e., figure-of-merit (FM). A quick-start procedure is described together with a statistical measure of FM convergence that reduces hover computations by 5 times, similar in computational work for forward flight. Furthermore, Cartesian adaptive mesh refinement in the rotor wake revealed a complex turbulent flow with worm-like structures of various scales. These turbulent worms, found computationally more than a decade ago, have recently been observed in a separate German Aerospace Center (DLR) experiment. Moreover, adaptive mesh refinement has been used to resolve the tip-vortex to its correct physical size.
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A multi-fidelity computational fluid dynamics analysis is carried out for NASA’s tiltwing air taxi concept operating in airplane and helicopter mode. High-fidelity simulations are computationally expensive due to individual rotor blade modeling in a time-dependent computational domain with rotating grids. The mid-fidelity rotor disk option, in its source term implementation, is explored as a more affordable alternative. Computations are performed with NASA’s OVERFLOW flow solver loosely-coupled with the comprehensive code CAMRAD II for appropriate rotor trim. Detailed comparisons are shown for the trim solution, airloads, wake geometry, and rotor performance. While the rotor disk model is able to capture the flow field with satisfactory agreement in airplane mode, it faces difficulties in helicopter mode due to the three-dimensional effects of the wake. Although this study is limited to a specific vehicle geometry, it is expected that the results are somewhat generalizable to the analysis of multi-rotor configurations.
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