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At least 1,369 records · Page 76

Molecular organization in MAPLE-deposited conjugated polymer thin films and the implications for carrier transport characteristics

The morphological structure of poly(3-hexylthiophene) (P3HT) thin films deposited by both Matrix Assisted Pulsed Laser Evaporation (MAPLE) and solution spin-casting methods are investigated. We found that the MAPLE samples possessed a higher degree of disorder, with random orientations of polymer crystallites along the side-chain stacking, π-π stacking, and conjugated backbone directions. Furthermore, the average molecular orientations and relative degrees of crystallinity of MAPLE-deposited polymer films are insensitive to the chemistries of the substrates onto which they were deposited; this is in stark contrast to the films prepared by the conventional spin-casting technique. In spite of the seemingly unfavorable molecular orientations and the highly disordered morphologies, the in-plane charge carrier transport characteristics of the MAPLE samples are comparable to those of spin-cast samples, exhibiting similar transport activation energies (56 meV versus 54 meV) to those reported in the literature for high mobility polymers.

36 MATERIALS SCIENCE↗

In-Situ Synchrotron X-Ray Diffraction of Ultrasonic Microstructural Refinement During Solidification in a Commercial Al–Si–Mg Alloy

This study reports the first use of in-situ synchrotron X-ray diffraction (SXRD) to study the effects of ultrasonic melt processing (USMP) on phase and grain size evolution during solidification in a commercial Al–Si–Mg casting alloy. USMP is a technique that, when applied to aluminum as it solidifies, can be used to refine the local microstructure of large-scale castings. Analysis of the in-situ SXRD data to estimate the average grain size of primary α-Al grains during USMP demonstrates that USMP slows the growth rate of α-Al grains and reduces grain size by 36 pct. Furthermore, there is also evidence that USMP causes the primary α-Al grains to move relative to the X-ray beam; such motion increases the probability of primary α-Al grains colliding and fragmenting. This movement becomes constrained at the onset of the Al–Si binary eutectic, suggesting that USMP ceases to effectively refine the microstructure once the Al–Si binary eutectic begins to form. Complementary laboratory-scale X-ray diffraction (XRD) data were used to correlate the lattice parameters of the α-Al and Si (D-A4) phases with temperature to estimate cooling rate during solidification. Thus, this study can guide the design of novel castings with spatially distributed fine-grained regions produced using local ultrasonic processing.

Aluminum Alloys↗

Effect of Aluminum Addition on the Evolution of Microstructure, Crystallographic Texture and Mechanical Properties of Single Phase Hexagonal Close Packed Mg-Li Alloys

In the present investigation, an effort has been made to understand the effect of aluminum addition to α Mg-Li alloys. The corresponding composition Mg-4Li-xAl (x = 0, 2, 4 and 6 wt.%) alloys have been prepared by stir casting route under an argon environment. Extrusion was carried out at 300 °C with the extrusion ratio of 15:1. Significant grain refinement was observed after extrusion. X-ray diffraction-based investigation of the cast and extruded alloys showed the presence of intermetallic compounds such as Mg{sub 17}Al{sub 12} and AlLi in the Al-rich alloys namely, Mg-4Li-xAl (x = 4 and 6 wt.%). These precipitates were also present in the extruded plus annealed samples, indicating the stability of the precipitates at high temperature. The bulk x-ray texture measurement revealed a crystallographic texture where the c-axis of the h.c.p crystals was perpendicular to the extrusion direction (ED) for extruded sample. A texture transition was observed on annealing. The c-axis was oriented parallel to the ED. Mechanical properties of the cast, extruded and extruded plus annealed material illustrate that the addition of Al led to enhancement in hardness, yield strength and ultimate tensile strength.

36 MATERIALS SCIENCE↗

The Application of Centrifugal Atomization Method for Preparation of Rapidly Solidified Nd-Fe-B Flakes Used for Production of Permanent Magnets

Nd-Fe-B-type permanent magnets are used in applications that require a high-energy product/volume ratio in order to reduce weight. Automotive industry, hard drives, or wind turbines are just examples of an application where their use can be found. Conventional casting techniques reveal the formation of a high quantity of α-Fe and large Nd-rich regions. On the other hand, new techniques, like strip casting, melt-spinning and centrifugal atomization, produce homogeneous and fine-scaled microstructures. This paper discusses the application of rapid solidification by means of the centrifugal atomization method for preparation of Nd-Fe-B flakes. The effect of alloy composition and various process parameters of centrifugal atomization on the microstructure of rapidly solidified Nd-Fe-B alloy were investigated. The microstructures and the phase composition were examined by metallographic techniques, namely optical and scanning electron microscopy. Additionally, the influence of the processing parameters on the microstructures of as-cast flakes and subsequent magnetic properties of the prepared magnets will be discussed.

36 MATERIALS SCIENCE↗

Microstructure and Mechanical Properties of Powder Thixoforged Amorphous Ni{sub 55}Nb{sub 35}Si{sub 10}-Reinforced Al Matrix Composites

Powder thixoforging was used to produce amorphous Ni{sub 55}Nb{sub 35}Si{sub 10}-reinforced Al matrix composites from recycled Al powders obtained from ball-milled Al520 end-milled billets. The amorphous reinforcing material was uniformly dispersed in the Al matrix and bonded adequately with it without undesired interfacial reactions. The compressive yield strength of composites with 45% reinforcement content increased 248% to 794 MPa over as-cast samples. The maximum elongation and hardness of samples were 15%, and 60.4 HRA, respectively. The relative density of the unreinforced thixoforged sample was 99.8%, indicating near-perfect compaction of Al powders. The maximum elongation, hardness, and compressive yield strength of thixoforged monolithic matrix alloys were, respectively, 40%, 56.9 HRA, and 747 MPa (a 228% increase in CYS over the cast alloy). In contrast, cold-forged samples showed only 82% increase in compressive yield strength over the as-cast alloy. Powder thixoforging introduced in this study—even without reinforcement—delivers better mechanical properties compared to cold forging most likely due to the refinement and modification of the microstructure during powder ball milling.

36 MATERIALS SCIENCE↗

Microstructure and Mechanical Properties of a Multiphase FeCrCuMnNi High-Entropy Alloy

A FeCrCuMnNi high-entropy alloy was produced using vacuum induction melting, starting from high-purity raw materials. The microstructure and mechanical properties of the as-cast FeCrCuMnNi alloy were studied, considering x-ray diffraction (XRD), scanning electron microscopy, and hardness and tensile tests. XRD results revealed the existence of two FCC phases and one BCC phase. Microstructural evaluation illustrated that the as-cast alloy has a typical cast dendritic structure, where dendrite regions (BCC) were enriched in Cr and Fe. Interdendritic regions were saturated with Cu and Ni and revealed G/B(T) {110} 〈111〉 and Brass {110} 〈112〉 as the major texture components. The produced alloy revealed an excellent compromise in mechanical properties due to the mixture of solid solution phases with different structures: 300 HV hardness, 950 MPa ultimate tensile strength and 14% elongation. Microhardness test results also revealed that the BCC phase was the hardest phase. The fracture surface evidenced a typical ductile failure. Furthermore, heat treatment results revealed that phase composition remained stable after annealing up to 650 °C. Phase transformation occurred at higher temperatures in order to form more stable phases; therefore, FCC2 phase grew at the expense of the BCC phase.

36 MATERIALS SCIENCE↗

The Effects of Sc Addition on the Microstructure and Mechanical Properties of Be-Al Alloy Fabricated by Induction Melting

This study investigated the alloying effects of 0.4 wt.% Sc on the microstructure, mechanical properties, and fracture behavior of a cast Be-Al alloy prepared by vacuum induction melting. The micromechanics of Sc-containing secondary-phase particles (SPs) were characterized by nanoindentation, and the fracture behavior of the alloy was investigated via tensile fractography and optical metallography. The addition of 0.4 wt.% Sc significantly modified the alloy microstructure by decreasing the secondary dendritic arm spacing (SDAS), weakening the dendritic structure of Be, and producing an equiaxed/cellular alloy microstructure with refined Be grains. Sc alloying increased the Vickers hardness by 36%, elastic modulus by 28%, yield strength by 35%, ultimate strength by 52%, but decreased the elongation from 3.6 to 2.9%. Sc-containing SPs had a higher elastic modulus, yield strength, microhardness, and a lower plasticity index than the Be and Al matrices, resulting in interface separation during the fracture process. SPs located at the Be/Al interfaces did not act as microcrack sources for the matrices, whereas highly faceted SPs within the Be grains induced microcrack formation and decreased the elongation. The failure mode of the cast Be-Al-0.4Sc alloy still involved the brittle cleavage failure of Be regions and ductile dimple failure of Al regions, which was not the case with the cast Be-Al alloy.

36 MATERIALS SCIENCE↗

Effect of Solutionizing Time on Improving the Microstructure and Mechanical Properties of Aged AZ80 Mg Alloy

The effects of solutionizing soak time and aging on the microstructure and mechanical properties of cast AZ80 Mg alloy were investigated. Optical microscopy, scanning electron microscopy and x-ray diffraction revealed the dissolution of β-Mg{sub 17}Al{sub 12} phase in the solution-treated samples which was later detected in the aged condition. Solution treatments at 420 °C for 4-16 h with water quenching followed by aging at 200 °C for 10 h were carried out, causing discontinuous precipitates to be formed with different precipitate morphologies at the various soak times. The discontinuous precipitates were observed to transform from the interdendritic segregation to parallel lamellae with increasing soak time to 8-10 h. As the soak time increased to 16 h, parallel lamellae transformed into tree-like precipitate morphology. The results showed significant changes in the interlamellar spacing at different soak times, and such precipitate morphology could influence the microstructure and mechanical properties after the aging process. A good combination of strength and ductility was obtained when the cast AZ80 Mg alloy was solution-treated at 420 °C for 10 h and aged at 200 °C for 10 h. Compared to the as-cast condition, a significant increase in ultimate tensile strength (50%), yield strength (47%) and elongation (43%) were observed.

36 MATERIALS SCIENCE↗

Rapid Assessment of the Ce-Co-Fe-Cu System for Permanent Magnetic Applications

Here, this work focuses on the rapid synthesis and characterization of quaternary Ce(CoFeCu) 5 alloy libraries to assess their potential viability as permanent magnets. Arrays of bulk specimens with controlled compositions were synthesized via laser engineered net shaping (LENS) by feeding different ratios of alloy powders into a melt pool created by a laser. Based on the assessment of the magnetic properties of the LENS printed samples, arc-melted and cast ingots were prepared with varying Fe (5–20 at.%) and Co (60–45 at.%) compositions while maintaining constant Ce (16 at.%) and Cu (19 at.%) content. The evolution of the microstructure and phases with varying chemical compositions and their dependence on magnetic properties are analyzed in as-cast and heat-treated samples. In both the LENS printed and cast samples, we find the best magnetic properties correspond to a predominantly single-phase Ce(CoFeCu) 5 microstructure in which high coercivity ( H c > 10 kOe) can be achieved without any microstructural refinement.

36 MATERIALS SCIENCE↗

Shadow of Schwarzschild–Tangherlini black holes

We study the shadow cast by the higher-dimensional Schwarzschild–Tangherlini black hole, and analytically calculate the influence of extra dimensions on the shadow of a black hole. A black hole casts a shadow as an optical appearance because of its strong gravitational field which is known to be a dark zone covered by a circle for a Schwarzschild black hole. We demonstrate that the null geodesic equation can be integrated by Hamilton–Jacobi approach, which enable us to investigate the shadow cast by the higher-dimensional Schwarzschild–Tangherlini black holes. Interestingly, it turns out that, for fixed values of the mass parameter, the shadow in higher-dimensional spacetimes are smaller when compared with four-dimensional Schwarzschild black hole. Further, the shadows of higher-dimensional Schwarzschild–Tangherlini black holes are concentric circles with radius of the circle decreases with increase in D. We visualize the photon regions and the shadows in various dimensions for different values of the parameters, and the energy emission rates are is also investigated. Our results, in the limit D=4, reduced exactly to vis-à-vis Schwarzschild black hole case.

79 ASTRONOMY AND ASTROPHYSICS↗

Odor mitigation and bacterial community dynamics in on-site biocovers at a sanitary landfill in South Korea

Highlights: • On-site biocovers were evaluated to mitigate odors at a Korean sanitary landfill. • The biocover systems achieved above 80% removal of complex odor. • Removal efficiency of sulfur odor as significant contributor was greater than 90%. • The most abundant bacteria had little correlation with odor removability. • Bacteria increased in relative abundance contributed highly to odor removal. Unpleasant odors emitted from landfills have been caused environmental and societal problems. For odor abatement, two pilot-scale biocovers were installed at a sanitary landfill site in South Korea. Biocovers PBC1 and PBC2 comprised a soil mixture with different ratios of earthworm casts as an inoculum source and were operated for 240 days. Their odor removal efficiencies were evaluated, and their bacterial community structures were characterized using pyrosequencing. In addition, the correlation between odor removability and bacterial community dynamics was assessed using network analysis. The removal efficiency of complex odor intensity in the two biocovers ranged from 81.1% to 97.8%. Removal efficiencies of sulfur-containing odors (hydrogen sulfide, methanethiol, dimethyl sulfide, and dimethyl disulfide), which contributed most to complex odor intensity, were greater than 91% in both biocovers. Despite the fluctuations in ambient temperature (−8.2 to 31.3 °C) and inlet complex odor intensity (10,000–42,748 of odor dilution ratio), biocovers PBC1 and PBC2 displayed stable deodorizing performance. A high ratio of earthworm casts as an inoculum source led to high odor removability during the first 25 days of operation, but different mixing ratios of earthworm casts did not significantly affect overall odor removability. A bacterial community analysis showed that Methylobacter, Arthrobacter, Acinetobacter, Rhodanobacter, and Pedobacter were the dominant genera in both biocovers. Network analysis results indicated that Steroidobacter, Cystobacter, Methylosarcina, Solirubrobacter, and Pseudoxanthomonas increased in relative abundance with time and were major contributors to odor removal, although these bacteria had a relatively low abundance compared to the overall bacterial community. These data contribute to a more comprehensive understanding of the relationship between bacterial community dynamics and deodorizing performance in biocovers.

54 ENVIRONMENTAL SCIENCES↗

Modification of magnetic ground state in Tb 2 Ni 0.90 Si 2.94 by thermal annealing

In this work, we have investigated the thermal annealing effect on the physical properties of an AlB 2 -type ternary intermetallic compound, Tb 2 Ni 0.90 Si 2.94 , that undergoes spin freezing behaviour coexisting with spatially limited antiferromagnetic phase below 9.9 K in as-cast form. Thermal annealing effect is found to result in considerable changes in the magnetic ground state properties of the system. Though only one magnetic transition around 9.9 K is observed for as-cast compound, the annealed sample exhibits two distinct magnetic transitions; one around T N ~ 13.5 K and another around T f ~ 4 K. The magnetization measurements and zero field neutron diffraction study reveal that the high temperature transition is antiferromagnetic type, though of limited correlation length, while the low temperature transition corresponds to spin freezing behaviour. The ac susceptibility and heat capacity studies also confirm the existence of frustrated cluster glass state at lower temperature than the antiferromagnetic ordering temperature. Additionally, ac susceptibility data exhibits signature of an additional peak in the even lower temperature region (at 2.2 K for zero frequency) that tends to shift in opposite direction with frequency in contrast to that observed for conventional glassy transitions. The change in intrinsic local structural disorder of Ni and Si ions associated with annealing has been argued to be responsible for the different magnetic behaviour in as-cast and annealed samples.

36 MATERIALS SCIENCE↗

Effect of Mn on eutectic phase equilibria in Al-rich Al-Ce-Ni alloys

Microstructural analysis of additively manufactured (AM) Al-Ce-Ni-Mn alloys has identified phases not predicted from existing ternary liquidus projections in the Al-Ce-Ni system. Because the rapid cooling rate of AM is orders of magnitude above that of traditional casting, it is unclear if these additional phases arose from the non-equilibrium processing conditions of AM, a drastic shift in phase stability in the system due to the addition of 1 wt% Mn, or some combination of these two influences. The phases and microstructure of cast samples of Al-Ce-Ni and Al-Ce-Ni-Mn alloys were characterized for several annealing conditions which revealed the equilibrium phases at different temperatures. Phase analysis confirmed that minute levels of Mn substituted for Ni in the system drastically shifts the liquidus projection in the Al-rich corner of the ternary phase diagram such that the eutectic Al 3 Ni phase is suppressed in favor of the Al 23 Ni 6 (Ce,Mn) 4 phase. Further addition of Mn promotes the formation of Al 20 Mn 2 Ce and Al 10 Mn 2 Ce phases. The phase analysis data was then used to improve the CALPHAD modeling of the liquidus projection and isothermal sections for the Al-rich Al-Ce-Ni-Mn quaternary system. Thermodynamic modeling and experimental analysis on phases in the AM sample of Al-Ce-Ni with Mn confirmed that the phases present are consistent with Mn-containing Al-Ce-Ni cast samples. Here, this investigation demonstrates the potential for using secondary alloying elements to drastically alter phase stability and microstructure in alloy systems.

36 MATERIALS SCIENCE↗

Influence of oxygen on performance of multi-principal element alloy as braze filler for Ni-base alloys

In manufacturing of multi-principal element alloys (MPEAs), the casting process is often a primary point of oxygen introduction to the material system, which was demonstrated by the laboratory scale button arc-melting process. Oxygen introduction raises concerns for the mechanical performance of these alloys if employed as structural materials alone or in engineering applications, such as serving as filler materials to enable joining of similar or dissimilar alloy pairs that are conventionally considered difficult to join. In this work, oxide inclusions in an as-cast off-equiatomic MnFeCoNiCu MPEA and Ni-base alloy braze joints made with this MPEA were evaluated by synchrotron x-ray diffraction mapping and electron microscopy. MnO was found to be prevalent throughout the cast MPEA and was chemically reduced during brazing by trace Al from the base material, Ni-base Alloy 600. Incomplete reaction of the MnO with Al, and some alternative reaction with Cr, left a mixture of MnO, Al 2 O 3 , and Cr 2 O 3 in the as-brazed joint, with the oxides concentrated near the braze centerline due to directional solidification. Further, in the braze joints, the non-oxide constituent phases detected were an FCC matrix and particles of Cr 23 C 6 , Cr 7 C 3 , and TiN which are all native to Alloy 600. The evolution of oxides within the brazed joints at elevated service temperatures of 600-800°C was also evaluated. While MnO and Al 2 O 3 were stable during high-temperature service, Cr 2 O 3 particles grew to several hundred microns, with dissolved oxygen in the MPEA providing a significant source for oxide growth. Comparing tensile performance of the as-brazed condition with post-service conditions showed that the evolution of oxide particles contributed to an increase in strength and decrease in ductility of the brazed joints. Evaluating particle morphologies among fracture surfaces of individual specimens demonstrated that large Cr 2 O 3 particles and continuous cluster networks of Al 2 O 3 were the features most detrimental to total elongation. Hence, unmitigated evolution of oxygen-containing species during brazing and service conditions is detrimental to the ductility of the brazed joints, which highlights the importance of oxygen control in initial manufacturing of MPEAs for engineering applications.

36 MATERIALS SCIENCE↗

Bulk magnetic hardening in Sm(Fe,V) 12 alloys

Cast Sm-Fe-V magnets with the tetragonal crystal structure of the ThMn 12 type were prepared with high coercivity through a two-step annealing at 775°C and then at 825°C. The annealing processing used allowed us for the first time to successfully produce a large amount of non-magnetic Sm-rich grain-boundary phase in Sm-Fe-V cast ingots. As a result, the sample with composition Sm 11.1 Fe 75.8 V 13.1 showed the record-high coercivity (6.66 kOe) after annealing at 775°C for 72 h and then 825°C for 2 h. Furthermore, this coercivity, achieved without the use of powder metallurgy, has nearly doubled compared to the previously reported highest value of 3.70 kOe in a cast SmFe 10 V 2 .

36 MATERIALS SCIENCE↗

Phase stability in thermally-aged CASS CF8 under heavy ion irradiation

The stability of the microstructure of a cast austenitic stainless steel (CASS), before and after heavy ion irradiation, was investigated by atom probe tomography (APT). A CF8 ferrite–austenite duplex alloy was thermally aged at 400 °C for 10,000 h. After this treatment, APT revealed nanometer-sized G-phase precipitates and Fe-rich α and Cr-enriched α' phase separated regions in the ferrite. The thermally-aged CF8 specimen was irradiated with 1 MeV Kr ions to a fluence of 1.88 × 10 19 ions/m 2 at 400 °C. After irradiation, APT analysis revealed a strong spatial/dose dependence of the G-phase precipitates and the α–α' spinodal decomposition in the ferrite. For the G-phase precipitates, the number density increased and the mean size decreased with increasing dose, and the particle size distribution changed considerably under irradiation. The inverse coarsening process can be described by recoil resolution. The amplitude of the α–α' spinodal decomposition in the ferrite was apparently reduced after heavy ion irradiation.

Li, Meimei↗

Enhanced performance of dye-sensitized solar cells based on organic dopant incorporated PVDF-HFP/PEO polymer blend electrolyte with g-C{sub 3}N{sub 4}/TiO{sub 2} photoanode

This work describes the effect of 2-aminopyrimidine (2-APY) on poly(vinylidinefluoride-co-hexafluoropropylene) (PVDF-HFP)/polyethylene oxide (PEO) blend polymer electrolyte along with binary iodide salts (tetrabutylammonium iodide (TBAI) and potassium iodide (KI)) and iodine (I{sub 2}) were studied for enhancing the efficiency of the dye-sensitized solar cells (DSSCs) consisting of g-C{sub 3}N{sub 4}/TiO{sub 2} composite as photoanode. The g-C{sub 3}N{sub 4} was synthesized from low cost urea by thermal condensation method. It was used as a precursor to synthesize the various weight percentage ratios (5%, 10% and 15%) of g-C{sub 3}N{sub 4}/TiO{sub 2} composites by wet-impregnation method. The pure and 2-APY incorporated PVDF-HFP/PEO polymer blend electrolytes were arranged by wet chemical process (casting method) using DMF as a solvent. The synthesized g-C{sub 3}N{sub 4}/TiO{sub 2} composites and polymer blend electrolytes were studied and analyzed by Fourier transform infrared (FT-IR) spectroscopy, X-ray diffractometer (XRD) and scanning electron microscopy (SEM). The ionic conductivity values of the pure and 2-APY incorporated PVDF-HFP/PEO blend electrolytes were estimated to be 4.53×10{sup −5} and 1.87×10{sup −4} Scm{sup −1} respectively. The UV–vis absorption spectroscopy was carried out for the pure and different wt% of g-C{sub 3}N{sub 4}/TiO{sub 2} composites coated FTO films after N3 dye-sensitization. The 10 wt% g-C{sub 3}N{sub 4}/TiO{sub 2} composite film showed a maximum absorption compared to the others. The DSSC assembled with 10 wt% g-C{sub 3}N{sub 4}/TiO{sub 2} as photoanode using the pure polymer blend electrolyte exhibited a power conversion efficiency (PCE) of 3.17% , which was superior than that of DSSC based pure TiO{sub 2} (2.46%). However, the PCE was increased to 4.73% for the DSSC assembled using 10 wt% g-C{sub 3}N{sub 4}/TiO{sub 2} as photoanode with 2-APY incorporated polymer blend electrolyte. Hence, the present study is a successful attempt to provide a new pathway to enhance the performance of DSSCs. - Graphical abstract: In this study, the g-C{sub 3}N{sub 4} was synthesized from low cost urea and it was used as a precursor to synthesize of g-C{sub 3}N{sub 4}/TiO{sub 2} composite. The pure and 2-APY incorporated PVDF-HFP/PEO electrolytes were fabricated by solution casting method. A remarkably enhanced PCE of 4.73% was observed for 2-APY incorporated PVDF-HFP/PEO electrolyte with g-C{sub 3}N{sub 4}/TiO{sub 2} composite photoanode based DSSC. - Highlights: • 2-APY added PVDF-HFP/PEO electrolyte was prepared by solution casting method. • The g-C{sub 3}N{sub 4}/TiO{sub 2} composites were synthesized by wet-impregnation method. • DSSC with g-C{sub 3}N{sub 4}/TiO{sub 2} and 2-APY added electrolyte showed the efficiency of 4.73 %. • The g-C{sub 3}N{sub 4} and 2-APY can be a useful dopant to enhance the performance of DSSCs.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗