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NASA NTRSDate not supplied

Aluminum to Stainless-Steel Joints for Cryogenic Applications

Aluminum to stainless-steel joints are necessary for cryogenic applications such as cryogenic fluid management and combustion devices. Supplemental development in this area was required for a test program at NASA Marshall Space Flight Center (MSFC) of an Al6061-RAM2 additively manufacturing liquid rocket nozzle. The test program identified a risk for installing stainless-steel fluid fittings to aluminum manifolds. To address this, a literature search was completed for various joint designs, and three designs were down selected to be cryogenic pressure cycle tested at MSFC. The test pieces were subsequently burst tested with ambient temperature water. This paper provides an overview of the literature review, down selected designs, test setup, test results, and fractography. The test results informed design decisions for the Al6061-RAM2 nozzle, and the recommended design proved to be a robust option with no notable issues identified during hot-fire testing.

Tessa M. Fedotowsky↗
NASA NTRSDate not supplied

SuperHERO (Super - High Energy Replicated Optics) Balloon Mission Concept

The SuperHERO hard-x-ray telescope is a proposed high-angular resolution successor to Marshall Space Flight Center’s (MSFC) successful High Energy Replicated Optic (HERO) and the HERO to Explore the Sun (HEROES) balloon missions. By utilizing recent advancements in MSFC’s replicated full shell, NiCo x-ray optic technology, SuperHERO will achieve its technical goal of demonstrating better than 10 arcseconds (arcsecs) angular resolution in half-power diameter (HPD) on a balloon platform. This represents a 6-fold improvement to the current state-of-the-art resolution for hard-x-ray, astrophysical telescopes and will allow for the observation of the high-energy-universe in unprecedented spatial detail. The SuperHERO balloon observatory will consist of seven coaligned, identical telescopes with a total focal length of 12-meters. Each telescope will pair a Mirror Module Assembly (MMA) comprised of NiCo shell optics matched to a CdTe Double-sided Strip Detector (CdTe-DSD) plane provided by iMAGINE-X Inc. and Kavli Institute for the Physics and Mathematics of the Universe (Kavli-IPMU). Iridium coating applied directly to each shell will boost reflectivity into the hard-x-ray regime. Employing additional high-heritage technology, SuperHERO will have an open-truss carbon-composite gondola similarly used on the XL-Calibur balloon mission and will use the Wallops Arc-Second Pointer (WASP) system for attitude control

NickThomas↗
NASA NTRSDate not supplied

Sensitivity Analysis of Heat Rejection and Propellant Management Technologies for Nuclear Thermal Propulsion Architectures

Cryogenic fluid management (CFM) technologies are very important for enabling a wider range of missions to utilize space nuclear propulsion (SNP) concepts such as nuclear thermal propulsion (NTP). Technologies for thermal and cryogenic propellant management allow for vehicles to take full advantage of the higher efficiency NTP systems for longer duration human interplanetary and deep space robotic missions. Currently, the CFM Portfolio Project at NASA’s Marshall Space Flight Center (MSFC) is developing thermal and propellant management technologies needed for SNP. When developing these technologies, it is important to understand the sensitivities of key performance parameters (KPPs) at the system and overall mission level due to the ways the technologies interact with each other, other subsystems, and influence the overall vehicle. The Advanced Concepts Office (ACO) at NASA-MSFC was tasked with building an integrated system model of a human Mars NTP mission to evaluate the impacts and sensitivities of CFM technologies on the overall vehicle and mission. This paper will cover the buildup of the model and highlight major sensitivities and breakpoints encountered, as well as future work in improving the existing models and sensitivities being evaluated.

Robert J. Hetterich↗
NASA NTRSDate not supplied

Sensitivity Analysis of Heat Rejection and Propellant Management Technologies for Nuclear Thermal Propulsion Architectures

Cryogenic fluid management (CFM) technologies are very important for enabling a wider range of missions to utilize space nuclear propulsion (SNP) concepts such as nuclear thermal propulsion (NTP). Technologies for thermal and cryogenic propellant management allow for vehicles to take full advantage of the higher efficiency NTP systems for longer duration human interplanetary and deep space robotic missions. Currently, the CFM Portfolio Project at NASA’s Marshall Space Flight Center (MSFC) is developing thermal and propellant management technologies needed for SNP. When developing these technologies, it is important to understand the sensitivities of key performance parameters (KPPs) at the system and overall mission level due to the ways the technologies interact with each other, other subsystems, and influence the overall vehicle. The Advanced Concepts Office (ACO) at NASA-MSFC was tasked with building an integrated system model of a human Mars NTP mission to evaluate the impacts and sensitivities of CFM technologies on the overall vehicle and mission. This paper will cover the buildup of the model and highlight major sensitivities and breakpoints encountered, as well as future work in improving the existing models and sensitivities being evaluated.

Robert J Hetterich↗
NASA NTRS2024

Considerations for Thrust Vector Control (TVC) In-Flight Load Predictions

This presentation communicates an overview of a methodology developed by the National Aeronautics and Space Administration (NASA) Marshall Space Flight Center (MSFC) Thrust Vector Control (TVC) Systems Integration & Components Branch (MSFC-ER63). The methodology is based on NASA heritage TVC design practices and is designed to analyze the summation of static and quasi-static environments acting on a gimbaled rocket engine/motor system. The analysis determines the maximum overall expected induced torque acting on the rocket engine/motor system about the gimbal center of rotation and assumes a mathematical 3-Dimensional (3D) 2-Degree-of-Freedom (DOF) rigid-body pendulum model over a predefined range of angular motion. Additionally, it calculates the associated reaction force acting along a TVC actuator line-of-action (LOA) to maintain thrust vector holding operations. This methodology is particularly useful for determining maximum overall design loads for TVC actuator design-space shaping and requirements determination.

Thrust Vector Control↗
NASA NTRS2024

Bumper Implementation of LMEEM

The Hypervelocity Impact Technology (HVIT) group at the NASA Johnson Space Center (JSC) maintains the Bumper 3 computer program (referred to as “Bumper”) to perform Micrometeoroid and Orbital Debris (MMOD) risk assessments for spacecraft. To perform its calculations, this program requires detailed mathematical models of the space environments and can include those models representing orbital debris, micrometeoroids, and lunar ejecta. The lunar ejecta environment is a projectile environment specific to the lunar surface. Due to the Moon’s lack of an atmosphere, meteoroids frequently strike the lunar surface. When this happens, the impact ejects material radially away from the impact point, which can pose a potential impact hazard to surface-based hardware. This lunar ejecta environment was previously described in 1969, in NASA Special Publication SP-8013, which was used as the basis for a model that will be referred to in this document as the “SP-8013 environment model,” or simply, “SP-8013.” Since around 2020, this model has been used in MMOD risk assessments for the Human Landing System (HLS) program and other lunar surface programs. A new lunar meteoroid ejecta environment was developed via a computer code named Lunar Meteoroid Ejecta Engineering Model (LMEEM), produced by the Natural Environments Branch (NEB) at Marshall Space Flight Center (MSFC). A global lunar surface environment definition using LMEEM is to be provided in the Cross-Program Design Specification for Natural Environments (DSNE) Revision J in 2024. Contact the NASA MSFC Natural Environments Branch for an in-depth discussion of the LMEEM environment model and its derivation. This environment model will supersede SP-8013 for MMOD risk assessments. To perform such assessments, Bumper must read data from text files output by LMEEM and use that data in risk calculations. The purpose of this document is to: •Demonstrate verification that the Bumper code has properly implemented the LMEEM environment model (Section 3) •Discuss the LMEEM environment as understood through an initial environment file (Section 4) •Compare the calculated risk due to the SP-8013 and LMEEM models (Section 5)

Bumper↗
NASA NTRS2006

Nuclear Thermal Propulsion Requirements Analysis of the ESAS Reference Human Mars Mission Architecture

The Nuclear Thermal Propulsion Mission and System Analysis (NTP MSA) Phase 2 Study was initiated by Marshall Space Flight Center’s (MSFC) Advanced Concepts Office (VP11) in December, 2005 in support of MSFC’s Nuclear Systems Office (VP31) NTP for Exploration Study. The Mission and Systems Analysis Study was task # 6 of a set of 14 tasks within the NTP for Exploration Study. The primary goal of the NTP MSA Phase 2 Study was to identify the range of potential NTP engine and vehicle requirements for NASA Exploration Systems Mission Directorate (ESMD) Mars human exploration reference mission.

mars↗
NASA NTRSDate not supplied

Mars Sample Return Mars Ascent Vehicle Separation Analysis Utilizing the CLVTOPS Toolchain

A key element of the joint NASA and European Space Agency (ESA) Mars Sample Return (MSR) Campaign is the Mars Ascent Vehicle (MAV), which is being developed primarily by NASA Marshall Space Flight Center (MSFC), in association with NASA’s Jet Propulsion Laboratory (JPL) and Langley Research Center (LaRC). The MAV is a Mars-launched rocket that is responsible for transporting soil samples collected by the Perseverance rover from the Martian surface into orbit, where they will be captured by ESA's Earth Return Orbiter (ERO) for the return journey to Earth. The MAV design concept developed during the MAV Systems Requirement Cycle (SRC) and Preliminary Design Cycle (PDC) consisted of a two-solid-stage configuration, where the second stage is completely unguided in order to reduce vehicle and overall mission mass. The unguided second stage design presents technical challenges for the stage separation event, as the second stage trajectory and the payload’s ability to rendezvous with the ERO is extremely sensitive to disturbances during vehicle staging. The MSFC-developed CLVTOPS multibody dynamics toolchain was utilized to quickly assess multiple stage separation hardware options and to optimize the separation Concept of Operations (ConOps) in order to ensure successful near-field stage separation performance and maximize the orbital accuracy of the payload. This paper will describe how the CLVTOPS toolchain was used to assess the MAV stage separation event and help inform and optimize the MAV design and ConOps.

MSR↗
NASA NTRSDate not supplied

Wavelength Calibration of the Full-sun Ultraviolet Rocket SpecTrograph (FURST)

The Sun has a well-known periodicity in sunspot number and magnetic field variation. The underlying cause of this 11-year cycle is not fully understood and has yet to be connected with those processes in other stellar objects. The Full-sun Ultraviolet Rocket SpecTrograph (FURST) is a sounding rocket payload being developed by Montana State University (MSU) alongside the Marshall Space Flight Center(MSFC) solar physics group. Scheduled to launch from White Sands Missile Range (WSMR) in 2022, this instrument is unique in that it will provide the connection between stellar observatories with measurements of our Sun. It will achieve this through measuring high-resolution full-disk spectral irradiance. We aim to obtain a wavelength resolution R>10,000 in the 120 - 181 nm UltraViolet (UV) range, on par with that of the Hubble (HST) Space Telescope Imaging Spectrograph (STIS). This resolution goal will allow us to study the relatively low-temperature plasma in the chromosphere and lower corona with spectral accuracy down to 0.1 Å (a Doppler-shift of about±30 km/s). In addition, the Lyman Alpha(121 nm) line is known to saturate most CCD electronics. These factors illustrate the particular challenge of precise wavelength calibration for this spectral range. We are building a collimator in order to calibrate the FURST instrument under these strict spectral requirements. This paper will present the results of our simulation of the diagnostic lamp signal to be used for wavelength calibration. The simulation allows us to begin to account for photon noise, electronic readout noise, and statistical error. These in turn lead to the development of our pre- and post-launch calibration plans. Future work includes absolute radiometric and wavelength calibration with this new collimator. In addition, the ability of FURST to measure small Doppler-shifts will provide capabilities for planetary atmospheric scientists. This impact is coupled with the diverse international partnership created by the closely-knit Sounding Rocket teams around the globe. Sounding Rockets like FURST have an even broader impact, as they encourage future satellite missions under the prospect of long-term observations

FURST↗
NASA NTRSDate not supplied

Wavelength Calibration of the Full-sun Ultraviolet Rocket SpecTrograph: (FURST)

The Sun has a well-known periodicity in sunspot number and magnetic field variation. The underlying cause of this 11-year cycle is not fully understood and has yet to be connected with those processes in other stellar objects. The Full-sun Ultraviolet Rocket SpecTrograph (FURST) is a sounding rocket payload being developed by Montana State University (MSU) alongside the Marshall Space Flight Center (MSFC) solar physics group. Scheduled to launch from White Sands Missile Range (WSMR) in 2022, this instrument is unique in that it will provide the connection between stellar observatories with measurements of our Sun. It will achieve this through extremely high-resolution full-disk spectroscopy in EUV. We aim to obtain a wavelength resolution R > 10,000 in the 115 - 181 nm range, on par with that of the Hubble (HST) Space Telescope Imaging Spectrograph (STIS). The Lyman Alpha line (121 nm) is known to oversaturate most CCD electronics and is of particular challenge for this spectral range. In addition, this resolution goal will allow us to study the 3 km/s motion (a Doppler-shift of about 0.01 Angstroms) of the relatively low-temperature plasma in the chromosphere and lower corona. This paper will present the results of our simulation of the diagnostic lamp signal to be used in this wavelength calibration. To test the viability of this precise of a device, we are building a collimator capable of calibrating the FURST instrument under these strict radiometric requirements. By way of a diagnostic lamp simulation, we will account for photon noise, CCD electronic readout noise, and statistical error. These will lead to the development of our pre- and post-launch calibration plan. Future work includes absolute radiometric and wavelength calibration with this new collimator. In addition, the ability of FURST to measure extremely small Doppler-shifts will provide capabilities for planetary atmospheric scientists. This impact is coupled with the diverse international partnership created by the closely-knit Sounding Rocket teams across the globe. These Sounding Rockets have an even broader impact, as they encourage future satellite missions under the prospect of long-term observations.

FURST↗
NASA NTRS1968

The flight experiments program

Flight experiments resumes managed by MSFC in fluid behavior, materials, atmospherics, optical technology, environmental engineering, assembly and maintenance, and thermodynamics

Source record↗
NASA NTRS1962

Development of techniques for forming segments of a parabolic solar concentrator

This report covers a comprehensive research study of Androforming, explosive forming, and stretch forming as applied to shaping a parabolic reflector segment for use in a solar furnace. Development efforts were directed toward attaining accurate part contour, and assurance of process reproducibility. The three forming processes mentioned above were investigated by qualified contractors. Three test segments formed by each method along with a detailed analysis were submitted to MSFC. It was concluded that optimum results could be obtained with the stretch forming process. The three test segments of the solar concentrator tha.t were produced by this method, and evaluated optically, revealed a maximum contour deviation of O. 76 degrees.

P.H. Schuerer↗
NASA NTRS1970

An Analysis of Potential Space Shuttle Cargo-Handling Modes of Operation

This report attempts to indicate the current status of Space Shuttle cargo handling analysis. It is intended for use by the various organizations operating in support of the Space Shuttle effort who are investigating problems not necessarily affected by the frequent configuration and approach changes imposed on the primary task team and contractor personnel. The various studies have been analyzed and the results interwoven with the results of in-house efforts. The problems involved in orbital docking, payload extraction and transfer, cargo handling, and special-purpose missions are discussed and some tentative conclusions and recommendations are presented. This report has been reviewed and approved for release by the MSFC Shuttle Task Team. However, no statements made herein should be interpreted as position statements with respect to the Space Shuttle, the direction of future efforts, or intended methods of operation. This document reflects the view of the author, following analysis of the data available, and should not be construed as an official recommendation.

Whitacre, Walter E.↗
NASA NTRS1971

Space shuttle: Effect of configuration changes on the directional characteristics of a GD/C booster Mach no. 1.2 - 4.96

Force tests on a 0.0035-scale model of the General Dynamics/Convair aerospace space shuttle B-15B-1 booster were conducted in the MSFC trisonic wind tunnel. The configuration has a low delta wing, all-movable delta-planform canard controls, and a single vertical tail. The test was devoted to investigating the effects of various configuration variables upon lateral-directional characteristics. These variables included wing dihedral, rudder flare, and body flap deflection. Yaw runs were made at angles of attack of 6, 10, 15, 25, 30, and 35 degrees. The Mach number range for this test was 1.20 to 4.96.

Brickey, J.↗
NASA NTRS1971

Development of control systems for space shuttle vehicles. Volume 2: Appendixes

A launch phase random normal wind model is presented for delta wing, two-stage, space shuttle control system studies. Equations, data, and simulations for conventional launch studies are given as well as pitch and lateral equations and data for covariance analyses of the launch phase of MSFC vehicle B. Lateral equations and data for North American 130G and 134D are also included along with a high-altitude abort simulation.

Stone, C. R.↗