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The preliminary design for a modular orbital space station (unmanned) is outlined. The three main components are a support module, an experiment module, and an orbital transport vehicle. The major types of missions (assembly, materials processing, and Earth observation) that could be performed are discussed.
The requirements, capabilities, and unique design features of the instrument payload subsystem payload clamp assembly (PCA) are presented. The PCA is designed to have the flexibility to accommodate a wide payload range varying from 0.5 m to 3 m in diameter and from 500 kg to 3000 kg mass. This is achieved by modular clamp design in connection with replaceable struts. The design features include clamping of payload in a statically determined way and actuation of clamp latches by means of single linear actuator via ropes. The vibration and TV environmental conditions for the mechanism are extremely severe. A structural and prototype model was built. Test results of the operating characteristic are presented. In addition, problems of tribology are highlighted.
Efforts were made to develop a thermionic energy conversion TEC technology appropriate for nuclear electric propulsion missions. This space TEC effort was complementary to the terrestrial TEC studies sponsored by the Department of Energy which had the goal of topping fossil fuel power plants. Thermionic energy conversion was a primary conversion option for space reactors because of its: (1) high operating temperature; (2) lack of moving parts; (3) modularity; (4) established technology; and (5) development potential.
A 5 x 40 cm rectangular-beam ion source was designed and fabricated. A multipole field configuration was used to facilitate design of the modular rectangular chamber, while a three-grid ion optics system was used for increased ion current densities. For the multipole chamber, a magnetic integral of 0.000056 Tesla-m was used to contain the primary electrons. This integral value was reduced from the initial design value, with the reduction found necessary for discharge stability. The final value of magnetic integral resulted in discharge losses at typical operating conditions which ranged from 600 to 1000 eV/ion, in good agreement with the design value of 800 eV/ion. The beam current density at the ion optics was limited to about 3.2 mA/sq cm at 500 eV and to about 3.5 mA/sq cm at 1000 ev. The effects of nonuniform ion current, dimension tolerance, and grid thermal warping were considered. The use of multiple rectangular-beam ion sources to process wider areas than would be possible with a single source (approx. 40 cm) was also studied. Beam profiles were surveyed at a variety of operating conditions and the results of various amounts of beam overlap calculated.
A conceptual design study was conducted to assess technical feasibility, environmental characteristics, and economics of coal gasification. The feasibility of a coal gasification combined cycle cogeneration powerplant was examined in response to energy needs and to national policy aimed at decreasing dependence on oil and natural gas. The powerplant provides the steam heating and baseload electrical requirements while serving as a prototype for industrial cogeneration and a modular building block for utility applications. The following topics are discussed: (1) screening of candidate gasification, sulfur removal and power conversion components; (2) definition of a reference system; (3) quantification of plant emissions and waste streams; (4) estimates of capital and operating costs; and (5) a procurement and construction schedule. It is concluded that the proposed powerplant is technically feasible and environmentally superior.
The solar energy system was constructed with the 48,800 square feet warehouse to heat the warehouse area of about 39,000 square feet while an auxiliary energy system heats the office area of about 9,800 square feet. The building is divided into 20 equal units, and each has its own solar system. The modular design permits the flexibility of combining multiple units to form offices or warehouses of various size floor areas as required by a tenant. Each unit has 20 collectors which are mounted in a single row. The collectors are double glazed flat plate collectors with a gross area of 7,800 sq ft. Air is heated either through the collectors or by the electric resistance duct coils. Extracts from the site files, specifications, drawings, installation, operation and maintenance instructions are presented.
The parabolic dish solar concentrator provides an opportunity to generate high grade energy in a modular system. Most of the capital is projected to be in the dish and its installation. Assurance of a high production demand of a standard dish could lead to dramatic cost reductions. High production volume in turn depends upon maximum application flexibility by providing energy output options, e.g., heat, electricity, chemicals and combinations thereof. Subsets of these options include energy storage and combustion assist. A steam engine design and experimental program is described which investigate the efficiency potential of a small 25 kW compound reheat cycle piston engine. An engine efficiency of 35 percent is estimated for a 700 C steam temperature from the solar receiver.
Vu-graphs are presented that show that applications are a viable distributed renewable power generation option. Quality energy can be produced in the form of electricity and high temperature heat. Modular systems are described that can be distributed to new or existing plants and that are mass producible with the associated economies of production.
Numerical optimization is used to compute the optimum flight paths, based upon a parametric form that implicitly includes some of the problem restrictions. The other constraints are formulated as penalties in the cost function. Various aircraft on multiple trajectores (landing and takeoff) can be considered. The modular design employed allows for the substitution of alternate models of the population distribution, aircraft noise, flight paths, and annoyance, or for the addition of other features (e.g., fuel consumption) in the cost function. A reduction in the required amount of searching over local minima was achieved through use of the presence of statistical lateral dispersion in the flight paths.
The flexibility necessary for such diverse utilizations is achieved by combining, in a modular manner, a state-of-the-art optimization program, a production level structural analysis program, and user supplied and problem dependent interface programs. Standard utility capabilities in modern computer operating systems are used to integrate these programs. This approach results in flexibility of the optimization procedure organization and versatility in the formulation of constraints and design variables. Features shown in numerical examples include: variability of structural layout and overall shape geometry, static strength and stiffness constraints, local buckling failure, and vibration constraints.
A methodology for the design of a tightly coupled, highly reliable microprocessor based computer system is described. The concept of triple modular redundancy with sparing is used. The notion of synchronizing by using a single crystal oscillator is examined. The use of decoders to replace voters is also used. The decoders not only isolate the failed module but also allow error identification to be accomplished. Each module is to have its own RAM memory. The necessary circuitry to select a correct memory and the corresponding DMA controller was designed.
The anticipated increase in data quantity from NASA spacecraft over the next decade is expected to far exceed the capability of the present NASA data/information system to effectively manage and process that data. Conceptual designs aimed at providing more responsive and cost-effective methods for transporting and interpreting space-generated data are presented. Details of the Modular Data Transport System (MDTS) and Ancillary Data and Support Computing (ADSC) efforts done under the NASA End-to-End Data System (NEEDS) program are discussed. The common 'thread' throughout the data transport process involves the use of packet telemetry. Characteristics and benefits of packet telemetry are presented along with a discussion of techniques for generating and advantages of including ancillary data in each packet.
This paper describes two computer-aided design (CAD) programs developed for modeling the shape rolling process for airfoil sections. The first program, SHPROL, uses a modular upper-bound method of analysis and predicts the lateral spread, elongation, and roll torque. The second program, ROLPAS, predicts the stresses, roll separating force, the roll torque and the details of metal flow by simulating the rolling process, using the slab method of analysis. ROLPAS is an interactive program; it offers graphic display capabilities and allows the user to interact with the computer via a keyboard, CRT, and a light pen. The accuracy of the computerized models was evaluated by (a) rolling a selected airfoil shape at room temperature from 1018 steel and isothermally at high temperature from Ti-6Al-4V, and (b) comparing the experimental results with computer predictions. The comparisons indicated that the CAD systems, described here, are useful for practical engineering purposes and can be utilized in roll pass design and analysis for airfoil and similar shapes.
Various schemes of using adiabatic demagnetization to provide refrigeration in the 10-1000 mK range are discussed with particular reference to the requirements for use in space. The methods considered are complete demagnetization, isothermal demagnetization, moving magnet demagnetization, and continuous refrigeration. The requirements that are important for use in space are low mass, low power dissipation, high mechanical rigidity, modular design, and ease of use.
The capabilities and characteristics of the payload carriers developed to provide structural and operational interfaces between the Space Shuttle and the various types of experiments designed to operate in the sortie mode are discussed. The Spacelab is a flexible laboratory system composed of interchangeable elements that can be put together in eight different combinations of pallets and pressurized modules, and provides considerable standard services to users in such areas as equipment installation, power distribution, thermal control, command and data management, software, pointing systems and crew participation. A modular three-axis pointing control system designated the Annular Suspension and Pointing System, is being developed to provide additional pointing capabilities to those payloads that require capabilities not provided by the Spacelab instrument pointing system. Two engineering models of the Spacelab pallet have been designated Orbital Flight Test Pallets which, together with a special experiment support structure, are intended for initial and operational payloads that do not constitute a complete Spacelab mission. The simplest and smallest payload carriers are the Getaway Special cans, intended for small, self-contained, self-sufficient payloads, and the orbiter middeck lockers. In this way, most of the user requirements for Shuttle sortie missions identified to date can be fulfilled.
The Spacelab Payload Standard Modular Electronics (SPSME) program has been designed to provide a standardized set of space-qualified low-power electronic modules from which an experimenter may economically implement a command and data management system. SPSME is based on the Computer Automated Measurement and Control (CAMAC) interface standards. To the system of CAMAC, SPSME adds Spacelab interface modules, a flight qualified system crate, and an efficient light-weight power supply to produce a system compatible with the Spacelab environments, the Spacelab Command and Data Management System interface, and any experiment.
Significant findings of the Highly Maneuverable Aircraft Technology Remotely Piloted Research Vehicle (HiMAT RPRV) flight test program are presented. Among the topics covered are: aerodynamic scaling relationships, the aeroelastic tailoring of wing and canard twist and camber, and laminate graphite/epoxy composite primary structure performance under high-g loading maneuvers. Attention is also given to the set of actuators used in the test and development program, with a view to the minimization of costs through modularity and interchangeability of components and the extensive use of off-the-shelf equipment. The relationship between composite ply geometry and the shape and magnitude of aeroelastic deformations during maneuvering is discussed in detail.
It was recognized that precision pointing provided by the Orbiter's attitude control system would not be good enough for Shuttle payload scientific experiments or certain Defense department payloads. The Annular Suspension Pointing System (ASPS) is being developed to satisfy these more exacting pointing requirements. The ASPS is a modular pointing system which consists of two principal parts, including an ASPS Gimbal System (AGS) which provides three conventional ball-bearing gimbals and an ASPS Vernier System (AVS) which magnetically isolates the payload. AGS performance requirements are discussed and an AGS system description is given. The overall AGS system consists of the mechanical hardware, sensors, electronics, and software. Attention is also given to system simulation and performance prediction, and support facilities.