BioSTEAM: A Fast and Flexible Platform for the Design, Simulation, and Techno-Economic Analysis of Biorefineries under Uncertainty
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Industrial manufacturing of materials may achieve, not only increased profit, but also reduced waste generation, energy consumption, and global greenhouse gas emissions through additive manufacturing (AM). This chapter puts into perspectives the ideas and benefits of using 3D printing technology in the manufacture of durable and sustainable materials, enabling high-value reuse toward the promotion of a better cyclic economy.
Biological lignin valorization has emerged as a major solution for sustainable and cost-effective biorefineries. However, current biorefineries yield lignin with inadequate fractionation for bioconversion, yet substantial changes of these biorefinery designs to focus on lignin could jeopardize carbohydrate efficiency and increase capital costs. We resolve the dilemma by designing ‘plug-in processes of lignin’ with the integration of leading pretreatment technologies. Substantial improvement of lignin bioconversion and synergistic enhancement of carbohydrate processing are achieved by solubilizing lignin via lowering molecular weight and increasing hydrophilic groups, addressing the dilemma of lignin- or carbohydrate-first scenarios. The plug-in processes of lignin could enable minimum polyhydroxyalkanoate selling price at as low as $6.18/kg. The results highlight the potential to achieve commercial production of polyhydroxyalkanoates as a co-product of cellulosic ethanol. Here, we show that the plug-in processes of lignin could transform biorefinery design toward sustainability by promoting carbon efficiency and optimizing the total capital cost.
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A systems-level modeling suite underpins estimates of greenhouse gas and other benefits of deploying co-optimized fuels and engines.
Analysis of a promising lignin-first biorefining technique, reductive catalytic fractionation, provides useful metrics for cost and sustainability to guide researchers toward critical areas for improvement.
Emerging CO 2 to SAF pathways facilitates diversification of fuel production with the potential for a near carbon neutral footprint.
Carbon-negative energy removes carbon dioxide from the atmosphere while providing energy to society.
State-of-the-art quasi-Newton unitary optimizer with trust-region (QUOTR) is nearly as efficient as the reference method for simple cases and is more robust for complex cases such as proteins with zero HOMO–LUMO gap in semilocal Kohn–Sham DFT.
Flame-spray pyrolysis offers a scalable approach to the synthesis of tailored nanostructured catalysts for biomass conversion.
This work examines the feasibility of a greenfield mixed plastics waste gasification facility with process modeling, TEA, and LCA.
Potential to capture 70% of feedstock carbon while >50% of feedstock lower heating value is converted to biofuel and coproducts.
Renewable MCCI bio-blendstocks with advantageous properties co-optimized with engines and a ducted fuel injection could reduce engine-out emissions leading to reduced total cost of vehicle ownership and a potential to penetrate the market at scale.
Carboxylating lignin and lignite fillers to sequester CO 2 in composite materials.
Time-resolved X-ray diffraction enabled mechanistic insight into the aluminothermic reduction of CeO 2 . The environmentally friendly process enables a direct route to Al–Ce alloy production and a high-value use for excess Ce from rare earth mining.
A comprehensive assessment of process design, cost efficiency, critical mineral recovery, and CO 2 storage in mine tailings.