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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,351 records · Page 75
All sourcesNASA NTRSDOE OSTI
DOE OSTI2019

Optimizing the TiO{sub 2} Content to Obtain the Highest Corrosion Resistance in Ir-Ru-Ta-Based Mixed Metal Oxide Coating in Oxygen Evolution Reaction Application

In this article, the role of TiO{sub 2} on deactivation and corrosion mechanism of a MMO coating was assessed in 1 M Na{sub 2}SO{sub 4} solution. The Ti/40IrO{sub 2} + 30RuO{sub 2} + (30 − x)Ta{sub 2}O{sub 5} + (x)TiO{sub 2} anodes were prepared by thermal decomposition method. Surface morphology and microstructure of the coatings were characterized by scanning electron microscopy, energy-dispersive spectroscopy and grazing incidence x-ray diffraction analysis. The electrochemical properties and corrosion behavior of these coatings were performed by accelerated lifetime test, investigation of active surface area (q*) and electrochemical impedance spectroscopy. The results showed that the uniform dissolution of the active surface layers was the main reason behind the anode deactivation. Furthermore, addition of titanium oxide up to 15% to the above-mentioned composition improved the performance of the anode and increased its working life up to 200 h.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Characterization of Hydrophobic Silane Film Deposited on AISI 304 Stainless Steel for Corrosion Protection

This present study was conducted to determine the aptitude of hydrophobic silane coating in corrosion resistance of AISI 304 stainless steel substrate at the nanoscale. Three newly developed hydrophobic silane-based compounds of compositions, namely [tris(trimethylsiloxy)silyethyl]dimethylchlorosilane (alkyl); tridecafloro-1,1,2,2-tetrahydrooctyltrichlorosilane (FOTS); and henicosyl-1,1,2,2-tetrahydrododecyltricholrosilane (FDDTS), were used as precursors to coat AISI 304 stainless steel surfaces. Prior to deposition, the substrate surfaces were pretreated with plasma oxide via a multi-step treatment to serve as adhesion. The plasma oxide and the silane precursors were deposited by using a hybrid atomic layer deposition and chemical vapor deposition process. The structural, chemical and electrochemical stabilities were investigated using SEM, AFM, XRD, ATR-FTIR, potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). The results showed that the microstructures and morphology of the coated samples were similar, due to the chlorosilane functionalization. The FTIR indicated complete hydrolysis at the nanoscale while the polarization results showed that nano-coating can hamper the corrosion propagation mechanisms. Furthermore, the EIS results revealed that all the precursors acted as a barrier to AISI 304 dissolution into the electrolyte. The electrochemical effect was observed in the microstructural transformation of the coatings. Although all the precursors were shown to have been effective at few nanoscales, the stability of the FDDTS showed to have superseded that of alkyl and FOTS.

36 MATERIALS SCIENCE↗
DOE OSTI2020

In situ synchrotron X-ray tomography of 304 stainless steels undergoing chlorine-induced stress corrosion cracking

To understand the mechanisms behind chlorine-induced stress corrosion cracking (CISCC) in 304 stainless steel, synchrotron high energy x-rays were used to perform in-situ x-ray microtomography on a pre-cracked sample under load in a corrosive simulated marine environment. The tomography scans showed the crack morphology evolving into a branching crack around the surface of the sample. Finite element analysis and stress intensity analysis are conducted to explain the observed crack branching.

304 Stainless Steel↗
DOE OSTI2021

Effect of excess Mg to control corrosion in molten MgCl 2 and KCl eutectic salt mixture

Structural alloys may experience corrosion when exposed to molten chloride salts due to selective dissolution of active alloying elements. One way to prevent this is to make the molten salt reducing. For the KCl + MgCl 2 eutectic salt mixture, pure Mg can be added to achieve this. However, Mg can form intermetallic compounds with nickel at high temperatures, which may cause alloy embrittlement. This work shows that an optimum level of excess Mg could be added to the molten salt which will prevent corrosion of alloys like 316 H, while not forming any detectable Ni-Mg intermetallic phases on Ni-rich alloy surfaces.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2015

Improve the corrosion and cytotoxic behavior of NiTi implants with use of the ion beam technologies

The corrosion resistance behavior and cytotoxicity of binary NiTi-base alloy specimens subjected to surface modification by silicon ion beams and the proliferative ability of mesenchymal stem cells (MSC) of rat marrow on an ion-implanted surface of the alloy have been studied. The silicon ion beam processing of specimen surfaces is shown to bring about a nearly two-fold improvement in the corrosion resistance of the material to attack by acqueous solutions of NaCl and human plasma and a drastic decrease in the nickel concentration after immersion of the specimens into the solutions for ∼3400 and ∼6000 h, respectively. It is found that MSC proliferation strongly depends on the surface structure, roughness and chemical condition of NiTi implants.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2019

Passive Corrosion Rate Testing of Vapor Space Coupons Exposed to 50ppm Ammonia Gas in Simulated Hanford Hazardous Waste

This report documents the results from WRPS-1500719 Rev. 1, “Work Plan for Determining the Corrosion Inhibition Properties of Ammonia on A285 Carbon Steel in Aggressive Single-Shell Tank Waste and Simulants.” The test plan was generated to investigate the effects of ammonia gas on vapor space corrosion rates over a 9-month timeframe. During that time, 50 ppm ammonia gas was bubbled through half of the simulant jars and compressed air was bubbled through the other half of the jars.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2022

FY22 Progress Report: SRNL Analysis of ICCWR LCM and WAMS Data for Corrosion and Cracking

Algorithms for machine learning and data analysis for the 3013 Surveillance Program are being developed in an ongoing collaborative effort by the Savannah River National Laboratory (SRNL) and the University of South Carolina (USC). To detect the presence of corrosion and cracking, data is collected from large binary files generated by a Laser Confocal Microscope (LCM) or Wide Area 3D Measurement System (WAMS). Software is being developed to use the physical attributes in the data files (e.g., height, color, and grayscale values; all as functions of a location in a plane projection) to detect the presence of surface corrosion and cracking. A user-friendly Matlab Graphical User Interface (GUI) that reads data from either LCM or WAMS files was developed to integrate input data with software developed for processing and evaluation. The GUI can selectively download binary data, interrogate data attributes, label data for training ML algorithms, flag significant features, execute Machine Learning (ML) algorithms, output parameters from trained ML algorithms, report ML model accuracy with respect to labeled data, and generate graphical representations for various analyses. Surface defects can be called out by setting user-specified thresholds, feature based analysis or machine learning algorithms. Enhancements to data labeling capability have been developed to address this essential precursor to application of ML routines. Efficient labeling is particularly important in view of the very large volume of data required to train ML algorithms.

3013 Corrosion↗
DOE OSTI2017

Precursor Evolution and Stress Corrosion Cracking Initiation of Cold-Worked Alloy 690 in Simulated Pressurized Water Reactor Primary Water

Stress corrosion crack initiation of two thermally-treated, cold-worked (CW) alloy 690 (UNS N06690) materials was investigated in 360oC simulated PWR primary water using constant load tensile (CLT) tests and blunt notch compact tension (BNCT) tests equipped with direct current potential drop (DCPD) for in-situ detection of cracking. SCC initiation was not detected by DCPD for either the 21% or 31%CW CLT specimens loaded at their yield stress after ~9,220 hours, however intergranular (IG) precursor damage and isolated surface cracks were observed on the specimens. The two 31%CW BNCT specimens loaded at moderate stress intensity after several cyclic loading ramps showed DCPD-indicated crack initiation after 10,400 hours of exposure at constant stress intensity, which was resulted from significant growth of IG cracks. The 21%CW BNCT specimens only exhibited isolated small IG surface cracks and showed no apparent DCPD change throughout the test. Post-test cross-section examinations revealed many grain boundary (GB) nano-cavities in the bulk of all the CLT and BNCT specimens particularly for the 31%CW materials. Cavities were also found along GBs extending to the surface suggesting an important role in crack nucleation. This paper provides an overview of the evolution of GB cavities and discusses their effects on crack initiation in CW alloy 690.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2019

Enhanced Corrosion of Magnesium as a Treatment for Legacy SNF - 19369

The ability of high concentrations of MgCl{sub 2} to induce activity-controlled dissolution of magnesium has been investigated in the context of providing a means of stabilising reactive metal fuel wastes, as oxide/hydroxide corrosion products, to enhance the resilience of the waste form following disposal. Kinetic parameters were measured using a novel immersion testing method that utilise the gravimetric measurement of evolving hydrogen produced by the oxidation of the metal. This method demonstrates extremely high precision relative to a traditional volumetric approach and appears to be relatively robust in its accuracy despite its sensitivity to changing temperature. An effective activation energy of 10.2 kJmoL{sup -1} was measured for the reaction using the Arrhenius equation over a temperature range of 30-70 deg. C. This implies that the reaction remains controlled by the diffusion of reactants to the metal surface and fails to corroborate the effect previously observed by Casey and Bergeron. This may be explained by differences in initial conditions, or it could be that the system transitions into the previously observed state as it reaches equilibrium, a possibility that was not accounted for in this study as the experiments focussed on measuring the initial rate of reaction. Repeat testing and further study is warranted given that enhanced corrosion could offer a means to produce a self-immobilising waste form with minimal intrusion, offering both improved safety tolerances and cost savings for the decommissioning and waste disposal efforts ongoing at the Sellafield site. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2020

Investigating Uranium Corrosion in Magnesium-containing Sludge Using X-ray Tomography - 20042

One of the current primary concerns within the British nuclear community is the decommissioning of legacy storage ponds in Sellafield Cumbria, where nuclear fuel cladding material (a Mg-Al alloy) resides along with fuel metallic swarf. Corrosion of the immersed metallic elements, which has been occurring over the storage period, has resulted in the formation of what is commonly known as Corroded Magnox Sludge. The behaviour of uranium metal within this particular environment and, more significantly, the identity of the corrosion products that may have formed is currently unknown. The present study attempts to shed some light on these aspects by investigating simplified surrogate systems, mimicking storage ponds. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2015

A Microstructural and Kinetic Investigation of the KCl-Induced Corrosion of an FeCrAl Alloy at 600 °C

In this paper, the corrosion behaviour of a FeCrAl alloy was investigated at 600 °C in O 2 + H 2 O with solid KCl applied. A kinetics and microstructural investigation showed that KCl accelerates corrosion and that potassium chromate formation depletes the protective scale in Cr, thus triggering the formation of a fast-growing iron-rich scale. Iron oxide was found to grow both inward and outward, on either side of the initial oxide. A chromia layer is formed with time underneath the iron oxide. Finally, it was found that although the alloy does not form a continuous pure alumina scale at the investigated temperature, aluminium is, however, always enriched at the oxide/alloy interface.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Bio-corrosion and cytotoxicity studies on novel Zr 55 Co 30 Ti 15 and Cu 60 Zr 20 Ti 20 metallic glasses

Metallic glasses are a potential and compatible implant candidate for biomedical applications. In the present investigation, a comparative study between novel Zr 55 Co 30 Ti 15 and Cu 60 Zr 20 Ti 20 metallic glasses is carried out to evaluate in vitro biocompatibility using simulated body fluids. The bio-corrosion behavior of Zr- and Cu-based metallic glasses in different types of artificial body fluids such as artificial saliva solution, phosphate-buffered saline solution, artificial blood plasma solution, and Hank’s balanced saline solution is evaluated using potentiodynamic polarization studies at a constant body temperature of 310.15 K (37 °C). Surface morphology of samples after bio-corrosion experiments was observed by scanning electron microscopy. In vitro cytotoxicity test on glassy alloys were performed using human osteosarcoma cell line as per 10993-5 guidelines from International Organization for Standardization. As a result, the comparative study between Zr- and Cu-based glassy alloys provides vital information about the effect of elemental composition on biocompatibility of metallic glasses.

316L stainless steel↗
DOE OSTI2017

Surface Layers of Zr-18%Nb Alloy Modified by Ultrasonic Impact Treatment: Microstructure, Hardness and Corrosion

Near-surface layers in Zr-18%Nb alloy were modified using ultrasonic impact treatment (UIT). The effects of the UIT processing time on a microstructural formation, omega/alpha precipitations, microhardness and corrosion are analyzed. XRD analysis, TEM and SEM observations and EDX characterization allow establishing the links between the microstructure, microhardness and corrosion behavior of the surface layers formed. At the strain extent up to e ≈ 0.3, structural formation occurs under influence of deformation induced heating, which facilitates omega precipitation in beta phase and mechanically induced oxygen transport and oxide formation. XRD analysis reveals moderate compressive residual stresses (− 160 MPa) and pronounced {110} texture after the UIT process. Generation of dislocations and hindering of their movement by nanoscale omega precipitates manifest themselves as the broadening of diffraction peaks occurred mainly owing to the lattice microstrains, and they provide marked strain hardening. The enhanced anticorrosion properties of Zr-18%Nb alloy in saline solution were concluded to be a result of the formation of a protective oxide film, {110} texture and compressive stresses.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Assessment of Stress Corrosion Cracking Resistance of Activated Tungsten Inert Gas-Welded Duplex Stainless Steel Joints

The stress corrosion cracking behavior of duplex stainless steel (DSS) weld joint largely depends on the ferrite-austenite phase microstructure balance. This phase balance is decided by the welding process used, heat input, welding conditions and the weld metal chemistry. In this investigation, the influence of activated tungsten inert gas (ATIG) and tungsten inert gas (TIG) welding processes on the stress corrosion cracking (SCC) resistance of DSS joints was evaluated and compared. Boiling magnesium chloride (45 wt.%) environment maintained at 155 °C was used. The microstructure and ferrite content of different weld zones are correlated with the outcome of sustained load, SCC test. Irrespective of the welding processes used, SCC resistance of weld joints was inferior to that of the base metal. However, ATIG weld joint exhibited superior resistance to SCC than the TIG weld joint. The crack initiation and final failure were in the weld metal for the ATIG weld joint; they were in the heat-affected zone for the TIG weld joint.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Promising Hard Carbon Coatings on Cu Substrates: Corrosion and Tribological Performance with Theoretical Aspect

Protecting the surface of metals and alloys against corrosion and wear is of abundant importance owing to their widespread applications. In the present work, we report the improved anticorrosion and tribo-mechanical performance of copper (Cu) by a hard carbon (HC) coating synthesized in different pyrolysis temperature. Structural and surface characterization with roughness measurements was systematically investigated using various techniques. Effect of pyrolysis temperature on the corrosion behavior of coated Cu substrates in 0.6 M NaCl solution was evaluated via electrochemical impedance spectroscopy, potentiodynamic polarization. Pin-on-disk wear test of coated Cu substrate showed the influence of the pyrolysis temperature on the wear resistance performance of the HC coatings. According to the obtained results, it could be concluded that the HC coatings synthesized at 1100 °C revealed an enhanced comprehensive performance, revealing their possible utilization as a protective coating for Cu substrates in chloride environment. Monte Carlo simulations have been utilized to elucidate the interaction between the Cu surface and HC coatings.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Microstructure, Mechanical Properties and Corrosion Behavior of Porous Mg-6 wt.% Zn Scaffolds for Bone Tissue Engineering

Porous Mg-based scaffolds have been extensively researched as biodegradable implants due to their attractive biological and excellent mechanical properties. In this study, porous Mg-6 wt.% Zn scaffolds were prepared by powder metallurgy using ammonium bicarbonate particles as space-holder particles. The effects of space-holder particle content on the microstructure, mechanical properties and corrosion resistance of the Mg-6 wt.% Zn scaffolds were studied. The mean porosity and pore size of the open-cellular scaffolds were within the range 6.7-52.2% and 32.3-384.2 µm, respectively. Slight oxidation was observed at the grain boundaries and on the pore walls. The Mg-6 wt.% Zn scaffolds were shown to possess mechanical properties comparable with those of natural bone and had variable in vitro degradation rates. Increased content of space-holder particles negatively affected the mechanical behavior and corrosion resistance of the Mg-6 wt.% Zn scaffolds, especially when higher than 20%. These results suggest that porous Mg-6 wt.% Zn scaffolds are promising materials for application in bone tissue engineering.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Microstructural Characterization, Mechanical Properties, and Corrosion Resistance of Dental Co-Cr-Mo-W Alloys Manufactured by Selective Laser Melting

In this paper, the microstructure, mechanical properties, and corrosion resistance of the dental Co-Cr-Mo-W alloys fabricated by selective laser melting (SLM) were systematically investigated and correlated. The microstructure of the SLM group (SG) specimens is composed of extremely fine columnar crystals, exhibiting supersaturated and homogeneous character. The matrix mainly consists of face-centered-cubic (FCC) cobalt solid solutions, and minimal hexagonal-close-packed (HCP) cobalt solid solutions. Mechanical test results showed that the 0.2% yield strength of SG was 775 ± 7 MPa, and the ultimate tensile strength was 1118 ± 25 MPa. The elongation of SG was 8.28 ± 0.4%, and the microhardness of SG was 476 ± 10 HV. All of these values largely exceeded the cast group (CG) specimens. The high strength is attributed to their fine columnar crystals and supersaturated matrices. The fewer content from the HCP phase and a lack of intermetallic compounds or eutectic contribute to the high ductility. Furthermore, a higher E{sub corr}, lower I{sub corr} were acquired for better corrosion resistance compared to cast specimens, due to even less composition segregation and more microstructural homogeneity.

36 MATERIALS SCIENCE↗