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At least 1,351 records · Page 75

A performance study of the time-varying cache behavior: a study on APEX, Mantevo, NAS, and PARSEC

Cache has long been used to minimize the latency of main memory accesses by storing frequently used data near the processor. Processor performance depends on the underlying cache performance. Therefore, significant research has been done to identify the most crucial metrics of cache performance. Although the majority of research focuses on measuring cache hit rates and data movement as the primary cache performance metrics, cache utilization is significantly important. We investigate the application’s locality using cache utilization metrics. In addition, we present cache utilization and traditional cache performance metrics as the program progresses providing detailed insights into the dynamic application behavior on parallel applications from four benchmark suites running on multiple cores. We explore cache utilization for APEX, Mantevo, NAS, and PARSEC, mostly scientific benchmark suites. Our results indicate that 40% of the data bytes in a cache line are accessed at least once before line eviction. Also, on average a byte is accessed two times before the cache line is evicted for these applications. Moreover, we present runtime cache utilization, as well as, conventional performance metrics that illustrate a holistic understanding of cache behavior. To facilitate this research, we build a memory simulator incorporated into the Structural Simulation Toolkit (Rodrigues et al. in SIGMETRICS Perform Eval Rev 38(4):37–42, 2011). Finally, our results suggest that variable cache line size can result in better performance and can also conserve power.

97 MATHEMATICS AND COMPUTING↗

Threshold Stress Creep Behavior of Alloy 617 at Intermediate Temperatures

Creep of Alloy 617, a solid solution Ni-Cr-Mo alloy, was studied in the temperature range of 1023 K to 1273 K (750 °C to 1000 °C). Typical power-law creep behavior with a stress exponent of approximately 5 is observed at temperatures from 1073 K to 1273 K (800 °C to 1000 °C). Creep at 1023 K (750 °C), however, exhibits threshold stress behavior coinciding with the temperature at which a low volume fraction of ordered coherent y' precipitates forms. The threshold stress is determined experimentally to be around 70 MPa at 1023 K (750 °C) and is verified to be near zero at 1173 K (900 °C)—temperatures directly correlating to the formation and dissolution of y' precipitates, respectively. The y' precipitates provide an obstacle to continued dislocation motion and result in the presence of a threshold stress. TEM analysis of specimens crept at 1023 K (750 °C) to various strains, and modeling of stresses necessary for y' precipitate dislocation bypass, suggests that the climb of dislocations around the y' precipitates is the controlling factor for continued deformation at the end of primary creep and into the tertiary creep regime. As creep deformation proceeds at an applied stress of 121 MPa and the precipitates coarsen, the stress required for Orowan bowing is reached and this mechanism becomes active. At the minimum creep rate at an applied stress of 145 MPa, the finer precipitate size results in higher Orowan bowing stresses and the creep deformation is dominated by the climb of dislocations around the y' precipitates.

36 MATERIALS SCIENCE↗

Rapid Solidification of Sn-Cu-Al Alloys for High-Reliability, Lead-Free Solder: Part II. Intermetallic Coarsening Behavior of Rapidly Solidified Solders After Multiple Reflows

Controlling the size, dispersion, and stability of intermetallic compounds in lead-free solder alloys is vital to creating reliable solder joints regardless of how many times the solder joints are melted and resolidified (reflowed) during circuit board assembly. In this article, the coarsening behavior of Cu x Al y and Cu 6 Sn 5 in two Sn-Cu-Al alloys, a Sn-2.59Cu-0.43Al at. pct alloy produced via drip atomization and a Sn-5.39Cu-1.69Al at. pct alloy produced via melt spinning at a 5-m/s wheel speed, was characterized after multiple (1-5) reflow cycles via differential scanning calorimetry between the temperatures of 293 K and 523 K (20 °C and 250 °C). Little-to-no coarsening of the Cu x Al y particles was observed for either composition; however, clustering of Cu x Al y particles was observed. For Cu 6 Sn 5 particle growth, a bimodal size distribution was observed for the drip atomized alloy, with large, faceted growth of Cu 6 Sn 5 observed, while in the melt spun alloy, Cu 6 Sn 5 particles displayed no significant increase in the average particle size, with irregularly shaped, nonfaceted Cu 6 Sn 5 particles observed after reflow, which is consistent with shapes observed in the as-solidified alloys. The link between original alloy composition, reflow undercooling, and subsequent intermetallic coarsening behavior was discussed by using calculated solidification paths. As a result, the reflowed microstructures suggested that the heteroepitaxial relationship previously observed between the Cu x Al y and the Cu 6 Sn 5 was maintained for both alloys.

36 MATERIALS SCIENCE↗

In-Situ Observation of FCC→HCP Transformation-Induced Plasticity Behavior During Dynamic Deformation of CoCrNi Multi-principal Element Alloys

CoCrNi multi-principal element alloys (MPEAs) have potential as high toughness, blast resistant materials, but limited studies of their high strain rate behavior have been performed. Their high toughness has been attributed to low stacking fault energies and the activation of toughness enhancing deformation mechanisms, such as twinning- and transformation-induced plasticity (TWIP and TRIP, respectively), that may be affected by increased strain rate. This work examines a series of CoCrNi MPEAs tested with a miniaturized pressure bar, while simultaneous synchrotron x-ray diffraction and imaging are performed, and compares these results to those collected during quasi-static deformation at elevated temperatures. Here, the collected diffraction indicates that TRIP was active at elevated strain rates for the most Co-rich alloys containing 50 or 55 at. pct. Co, while TRIP behavior was suppressed at elevated strain rates in a 40 at. pct. Co alloy anticipated to experience TRIP. The suppression of TRIP in the lower Co alloy at high strain rates is attributed to adiabatic heating, consistent with suppression of TRIP as a result of elevated temperatures.

36 MATERIALS SCIENCE↗

A Structural Study on the Foaming Behavior of CaO-SiO{sub 2}-MO (MO = MgO, FeO, or Al{sub 2}O{sub 3}) Ternary Slag System

The foaming index of the CaO-SiO{sub 2}-MO (MO = MgO, FeO, or Al{sub 2}O{sub 3}) ternary slag system with a fixed CaO/SiO{sub 2} ratio is measured to understand the effect of the ionic structure. At 1773 K (1500 °C), the foaming index of the slag increases with Al{sub 2}O{sub 3} addition and decreases with MgO or FeO addition at a fixed CaO/SiO{sub 2} ratio. It is verified that the previous correlation between the foaming index and the physical properties could also be valid for the CaO-SiO{sub 2}-(MgO or Al{sub 2}O{sub 3}) system. Raman spectroscopy for the CaO/SiO{sub 2} = 1.0 slag is applied to explain the foaming behavior from an ionic structural perspective. From the ionic structural viewpoint, the fractional change in each silicate anion unit is identified by de-convoluted Raman spectra. The Raman spectra indicate that the silicate network structure is polymerized with Al{sub 2}O{sub 3} as an aluminosilicate structure; in contrast, de-polymerization occurs by MgO or FeO addition. Furthermore, the relationship between the silicate structure and the thermodynamic stability function is discussed. Since the ionic structure of the molten slag affects various physical/thermodynamic properties, the foaming behavior could be successfully interpreted from the ionic structural viewpoint.

36 MATERIALS SCIENCE↗

Three-Dimensional Mathematical Model of Oxygen Transport Behavior in Electroslag Remelting Process

A transient three-dimensional model has been proposed to investigate the oxygen transport behavior in electroslag remelting process. The electromagnetism, heat transfer, multiphase flow, and species transport were calculated simultaneously by finite volume method. The volume of fluid approach was adopted to trace the metal–slag–air three-phase flow. Based on the necessary thermodynamics of oxygen transport behavior, a kinetic model was established to predict the mass source terms in species transport equation. The kinetic correction factor was proposed to account for the effect of the oxide scale formed on the electrode on the FeO content in slag. Finally, the effect of applied current on the oxygen transfer was studied. The predicted result agrees well with the measured data when the kinetic correction factor is set to be 0.5. The temperature distribution that affects the thermodynamics differs at the interfaces. The oxygen in air is absorbed into slag due to the oxidation at the slag/air interface. The Fe{sub 2}O{sub 3} in slag and the oxide scale contribute to the increase of FeO content in slag, and the latter one plays the leading role. The oxygen transfer from slag to metal mainly occurs during the formation of the droplet at the slag/metal droplet interface. With the current increasing from 1200 to 1800 A, the oxygen content increases from 76.4 to 89.8 ppm, and then slightly declines to 89.2 ppm when the current increases to 2100 A.

36 MATERIALS SCIENCE↗

Study of Non-Newtonian Behavior of CaO-SiO{sub 2}-Based Mold Slag and Its Effect on Lubrication in Continuous Casting of Steel

To understand the effect of the non-Newtonian behavior of mold slag on lubrication during continuous casting of steel, the current study investigated the rheology of CaO-SiO{sub 2}-based mold slag using a rotational viscometer with variable rotating speed. The constitutive equations at different temperatures were determined. Subsequently, the obtained viscosity as a function of temperature and shear rate was incorporated into a validated mathematical model. The main results demonstrated that slag viscosity decreased dramatically with increased shear rate as the experimental temperature approached the break temperature of mold slag, meaning that the mold slag had a property of shear thinning. The predicted evolution of slag viscosity during mold oscillation was consistent with the shear thinning as the shear rate exerted on the slag channel varied. The calculated slag consumption was higher than that for slag treated as a Newtonian fluid, which agreed well with measurements using a miniature continuous caster. This study finds that the consideration of the non-Newtonian behavior of mold slag is significant to understand the lubrication mechanism and optimize related parameters via simulation.

36 MATERIALS SCIENCE↗

Effect of Iron Redox Equilibrium on the Foaming Behavior of MgO-Saturated Slags

In this study, the foaming index of CaO-SiO{sub 2}-Fe{sub t}O and CaO-SiO{sub 2}-Fe{sub t}O-Al{sub 2}O{sub 3} slags saturated with MgO was measured to understand the relationship between their foaming behavior and physical properties. The foaming index of MgO-saturated slags increases with the Fe{sub t}O content due to the redox equilibrium of Fe{sub t}O. Experimental results indicated that MgO-saturated slag has relatively high ferric ion concentration, and the foaming index increases due to the effect of ferric ion. Therefore, the foaming behavior of MgO-saturated slag is more reasonably explained by considering the effect of ferric ion on the estimation of slag properties such as viscosity, surface tension, and density. Specifically, the estimation of slag viscosity was additionally verified by NBO/T, and this is experimentally obtained through Raman spectroscopy.

36 MATERIALS SCIENCE↗

Three-Dimensional Flow Behavior Inside the Submerged Entry Nozzle

According to various authors, the surface quality of steel depends on the dynamic conditions that occur within the continuous casting mold’s upper region. The meniscus, found in that upper region, is where the solidification process begins. The liquid steel is distributed into the mold through a submerged entry nozzle (SEN). In this paper, the dynamic behavior inside the SEN is analyzed by means of physical experiments and numerical simulations. The particle imaging velocimetry technique was used to obtain the vector field in different planes and three-dimensional flow patterns inside the SEN volume. Moreover, large eddy simulation was performed, and the turbulence model results were used to understand the nonlinear flow pattern inside the SEN. Using scaled physical and numerical models, quasi-periodic behavior was observed due to the interaction of two three-dimensional vortices that move inside the SEN lower region located between the exit ports of the nozzle.

36 MATERIALS SCIENCE↗

Effect of Hydrogen Addition on Softening and Melting Reduction Behaviors of Ferrous Burden in Gas-Injection Blast Furnace

The softening and melting reduction behaviors of ferrous burden in a gas-injection blast furnace (BF) have been investigated experimentally with the assistance of H{sub 2}. The results indicate that the initial softening temperature of the burden in the BF is lower than that in the traditional BF, while the opposite trend is observed for its melting and dripping temperatures, thus widening the softening range and narrowing the melting zone. As a result, the permeability of the stock column is apparently improved, owing to the decreased amount of the produced melt. After H{sub 2} gas is added, the thickness of the iron shell of the burden pellet increases, and the quantity of its liquid wüstite core decreases due to the higher reduction degree. The reduction rate of iron oxides is much faster than the carburization rate with the H{sub 2} addition, and the dripping behavior of the ferrous burden is determined by the carburization with a high reduction potential. After taking into account the effects of H{sub 2} addition on the iron oxide reduction rate, melt quantity, burden microstructure, and energy consumed by the gas-injection BF, it has been concluded that the optimal H{sub 2} content lies in the range between 10 and 15 pct.

36 MATERIALS SCIENCE↗

Effect of Li{sub 2}O on the Behavior of Melting, Crystallization, and Structure for CaO-Al{sub 2}O{sub 3}-Based Mold Fluxes

The effect of Li{sub 2}O content on the behavior of melting, crystallization, and molten structure for CaO-Al{sub 2}O{sub 3}-based mold fluxes was investigated in this article, through use of single hot thermocouple technology (SHTT), Fourier transform infrared spectroscopy (FTIR), Raman spectroscopy, and X-ray diffraction (XRD). The SHTT results showed that the melting temperature range of the designed mold fluxes decreases and the crystallization of mold fluxes is inhibited first and then becomes enhanced when the Li{sub 2}O content increases from 1 to 6 mass pct. The FTIR and Raman spectroscopy results suggested that Li{sub 2}O could release O{sup 2−} ions to break the complex Al-O-Al structural unit into Al-O{sup −} structure. Meanwhile, Li{sub 2}O could also stabilize the structural unit of Si-O-Al by link aluminate and Q{sub 0}{sup Si} structure through providing Li{sup +} ions to merge into the network and compensate for the charges between Al{sup 3+} and Si{sup 4+}. Besides, the XRD results indicated that the precipitation of LiAlO{sub 2} in molten slag would enhance the crystallization behavior of mold flux when Li{sub 2}O content is over 4.5 mass pct.

36 MATERIALS SCIENCE↗

Transient Rheological Behavior of Semisolid SEED-Processed 7075 Aluminum Alloys in Rapid Compression

The transient rheological behavior and microstructure evolution of semisolid SEED-processed 7075 aluminum alloys were studied using the rapid compression tests. The effects of the TiB{sub 2} grain refinement on the grain morphology and size of semisolid slurries were investigated. Results indicated that the grain refiner could reduce the grain size and improve the globularity of α-Al grains. The grain-refined alloy can be easily deformed at a wide range of solid contents (0.42 to 0.53 Fs), in which the deformation level appears to be independent from the solid content. Under the transient state, the apparent viscosity decreased with increasing shear rate to a minimum value and followed by an increase as the shear rate decreased. The apparent viscosity of the base alloy exhibited a dependency on the solid content, while the apparent viscosity of the grain-refined alloy in the decreasing or increasing shear rate periods was not substantially influenced by the solid content. The viscosity as a function of applied shear rate can be described using the power law viscosity model. The differences in the flow behavior index (n) and the consistency index (k) for two alloys were discussed.

36 MATERIALS SCIENCE↗

Crystallization Behavior of Liquid CaO-SiO{sub 2}-FeO-MnO Slag in Relation to Its Reaction with Moisture

To help maintain the sustainability of the steel industry, we are developing a novel process to recover thermal energy (in the form of hydrogen) and valuable metal elements contained in steelmaking slags by reacting molten slags with moisture. The process is dependent on the structure and properties of the slag, of which the crystallization tendency is key, since surface phases affect the slag reactivity with the gas and enable selective formation of solid phases containing transition metals. In this paper, the precipitated phases of the molten synthetic CaO-SiO{sub 2}-FeO-MnO slags after reacting with moisture were calculated by using thermodynamic package FactSage 7.0. Laboratory experiments were conducted to reveal the crystallization behavior of the targeted metal oxides in the slags with the aim of crystallization control. A hot stage-equipped confocal laser scanning microscope (CLSM) was used to in-situ observe the crystal precipitation on the surface of the liquid slag after reacting with moisture. Time temperature transformation (TTT) and continuous cooling transformation (CCT) diagrams were created from the precipitation behavior of crystals during cooling in the temperature range of 1873 K to 1173 K (1600 °C to 900 °C). The microstructures of the reacted slags were analyzed with a scanning electron microscope (SEM) equipped with an energy-dispersive spectrometer (EDS) and the phases present in the slag were characterized by X-ray diffraction (XRD). TTT curves of the reacted slags (with moisture) indicated that the nose temperature and critical time for nucleation located at 1473 K (1200 °C) and 89 seconds for the slag with basicity of 1.00. Further increasing the slag basicity to 1.25 and 1.50 increased the nose temperature to 1523 K and 1698 K (1250 °C and 1425 °C), respectively. CCT curves of the reacted slags (with moisture) indicated that the crystallization temperatures of precipitated phases increased with decreasing the cooling rate from 800 to 10 K/min, and the crystallization temperatures of primary phases increased with increasing slag basicity. Both magnetite (Fe{sub 3}O{sub 4}) and monoxide ((FeO){sub x}(MnO){sub 1−x}) phases were detected by SEM-EDS and XRD in the reacted slags (with moisture). The amount of magnetite in the reacted slags increased from 25 to 32 pct to 36 pct and that of monoxide decreased from 5 to 2 pct to 1 pct with the slag basicity increasing from 1.00 to 1.25 to 1.50.

36 MATERIALS SCIENCE↗

An Investigation of the Effect of Sintering Conditions on the Mechanical Behavior of Electroplated Nickel Foams

This study investigates the effect of sintering temperature on the compression strength of nickel foams in an inert atmosphere. The nickel foams were produced by the electrodeposition technique on polyurethane foam substrate. As-plated Ni foams were sintered at 873 K, 1073 K, and 1273 K (600 °C, 800 °C, and 1000 °C) in order to eliminate polyurethane and to enhance ductility at a controlled atmosphere. A compression test was used to determine the mechanical behavior. The morphology of produced foams was analyzed by scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), and X-ray diffraction (XRD) techniques. Quantitative EDS analysis implied that carbon diffuses into nickel structure during the polyurethane decomposition. The amount of carbon in nickel foam increases with heat treatment temperature. The results also reveal that the oxygen impurity arisen from polymer vapors can diffuse into the nickel structure at elevated sintering temperature [i.e., 1273 K (1000 °C)]. The compression curve of as-plated foam showed brittle behavior due to the electroplating condition. The sintering process in the neutral atmosphere could create ductile foams, although the strength of the foams decreases with an increase in the sintering temperature.

36 MATERIALS SCIENCE↗

Numerical Prediction of Oscillation Behaviors of a Multiphase Core–Shell Droplet During Interfacial Tension Measurement

Interfacial tension between molten high-temperature materials is to be measured using the electrostatic levitation furnace (ELF) and the electromagnetic levitator (ISS-EML) aboard the International Space Station. A levitated compound droplet of a concentric core–shell structure is excited either by an impulsive electromagnetic field or by a superimposed electrostatic field. The oscillation behavior of the compound droplet is analyzed to measure interfacial tension at the interface of the two phases. In support of the space experiments, a computational fluid dynamic model was developed to characterize the oscillation behavior of multiphase core–shell droplet. The developed model predicted the interfacial tension between molten copper-rich and cobalt-rich phases with a difference of 3.3 pct compared to the values reported in literature. The developed model is being utilized to investigate the influence of various test parameters on measured surface tension and also being extended for molten steel–molten slag systems.

36 MATERIALS SCIENCE↗

Microstructure and Mechanical Behavior of High-Entropy Alloys

High entropy alloys (HEA) have generated interest in recent years due to their unique positioning within the alloy world. By incorporating a number of elements in high proportion, usually of equal atomic percent, they have high configurational entropy, and thus, they hold the promise of interesting and useful properties such as enhanced strength and alloy stability. The present study investigates the mechanical behavior, fracture characteristics and microstructure of two singlephase FCC high-entropy alloys (HEA's) CoCrFeNi and CoCrFeNiMn with some detailed attention given to melting, homogenization and thermo-mechanical processing. Ingots approaching 8 kg in mass were made by vacuum induction melting (VIM) to avoid the extrinsic factors inherent to small scale laboratory button samples. A computationally based homogenization heat treatment was given to both alloys in order to eliminate any solidification segregation. The alloys were then fabricated in the usual way (forging, followed by hot rolling) with typical thermo-mechanical processing parameters employed. Transmission electron microscopy (TEM) was subsequently used to assess the single phase nature of the alloys prior to mechanical testing. Tensile specimens (ASTM E8) were prepared with tensile mechanical properties obtained from room temperature through 800°C. Material from the gage section of selected tensile specimens was extracted to document room and elevated temperature deformation within the HEA's. Fracture surfaces were also examined to note fracture failure modes. The tensile behavior and selected tensile properties were compared with results in the literature for similar alloys.

36 MATERIALS SCIENCE↗

Effect of Microstructural Evolution on Sagging Behavior of Cold-Rolled Aluminum Foil During the Brazing Thermal Cycle

Effect of microstructural evolution on sagging behavior of aluminum foil was investigated during the brazing thermal cycle. During the brazing thermal cycle, the sagging behavior consists of three stages: slight sagging stage, accelerative sagging stage and slow sagging stage. The sagging of cold-rolled aluminum foil mainly occurs in the accelerative sagging stage, which is governed by recovery under external stress in the sagging test. The coarse recrystallized grain is responsible for the slow sagging stage by reducing grain boundary sliding. Increasing cold-rolled reduction and addition of final annealing heat treatment can improve sagging resistance by shortening recovery process during the brazing thermal cycle. Dissolution of dispersoids has few effects on sagging deformation.

36 MATERIALS SCIENCE↗

Influence of Oxidation Treatments and Surface Finishing on the Electrochemical Behavior of Ni-20Cr HVOF Coatings

The low-temperature electrochemical behavior of HVOF Ni-20Cr coatings was assessed. The coatings were evaluated in different conditions including as-sprayed, as-ground, and heat-treated in air and argon atmospheres. A detailed analysis of the coatings was carried out by means of XRD, SEM, and EPMA, prior and after the corrosion test. The corrosion rate was analyzed in a NaCl solution saturated with CO{sub 2}. Results demonstrate that the use of a low-oxygen partial pressure favors the formation of a Cr{sub 2}O{sub 3} layer on the surface of the coatings. According to the electrochemical results, the lower corrosion rates were obtained for the heat-treated coatings irrespective of the surface finishing, being the ground and argon heat-treated condition that shows the best corrosion performance. This behavior is due to the synergistic effect of the low-pressure heat treatment and the grinding processes. The grinding promotes a more homogeneous reaction area without surface heterogeneities such as voids, and the pre-oxidation treatment decreases the porosity content of the coating and also allows the growing of a Cr-rich oxide scale which acts as a barrier against the ions of the aqueous solution.

36 MATERIALS SCIENCE↗