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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,333 records · Page 74

Modular space station phase B extension: Shuttle interface requirements

The interface requirements between the modular space station (MSS) and the space shuttle cover both the ground and orbital phases of operation from the launch of the first MSS module until the initial modular station has been manned and in routine operation. As a point of reference, the NR two-stage, fully reusable space shuttle, whose definition has been obtained from the space shuttle Phase B definition studies, has been selected around which the interface requirements have been described.

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Handbook: Design of automated redundancy verification

The use of the handbook is discussed and the design progress is reviewed. A description of the problem is presented, and examples are given to illustrate the necessity for redundancy verification, along with the types of situations to which it is typically applied. Reusable space vehicles, such as the space shuttle, are recognized as being significant in the development of the automated redundancy verification problem.

Ford, F. A.↗

Impact of radiation dose on nuclear shuttle configuration

The impact of nuclear radiation (from the NERVA propulsion system) on the selection of a reference configuration for each of two classes of the reusable nuclear shuttle is considered. One class was characterized by a single propellant tank, the shape of whose bottom was found to have a pronounced effect on crew radiation levels and associated shield weight requirements. A trade study of shield weight versus structural weight indicated that the minimum-weight configuration for this class had a tank bottom in the shape of a frustum of a 10 deg-half-angle cone. A hybrid version of this configuration was found to affect crew radiation levels in substantially the same manner. The other class of RNS consisted of a propulsion module and eight propellant modules. Radiation analyses of various module arrangements led to a design configuration with no external shield requirements.

Goetz, C. A.↗

Modular space station phase B extension: Shuttle interface requirements

The interface requirements cover both the ground and orbital phases of operation from the launch of the first MSS module until the initial modular station has been manned and in routine operation. As a point of reference, the two-stage, fully reusable space shuttle was selected. The space shuttle is briefly described from the standpoint of its features most important to the interface requirements with the MSS. The environment induced upon the MSS elements when transported to and from orbit by the shuttle orbiter also is included. The mission operation includes the space shuttle launch facilities, the ground flow of the MSS modules, and the orbital operations of rendezvous, MSS buildup, resupply of the manned station, and orbiter descent and landing. The shuttle's once-around abort case is described as it affects the MSS interface requirements. The interfaces between the orbiter and the MSS resulting from the ground and orbital operations, are also described.

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Cryogen acquisition in orbit

Orbital cryogen acquisition is a definite requirement for engine restart and/or propellant transfer on all major future missions. The most promising methods, especially for large scale vehicles, are acquisition by linear acceleration and acquisition by capillary systems. Intermittent acceleration and propellant settling requires some state-of-the-art extension since it has not been attempted on a large scale cryogen vehicle. Capillary acquisition systems offer the advantages of reusability, passiveness, low weight, and mission flexibility. The major disadvantage is that of an undeveloped technology. The method does not lend itself to verification through ground testing.

Hastings, L. J.↗

Shuttle program status

The status of the space shuttle phase of the space transportation system is reviewed by the use of a series of graphs and slides. Briefly described are: space shuttle capabilities and configurations; launch vehicles; mission profiles; recovery concepts; cost comparisons; program schedules; and benefits of reusable space transportation system.

Andrews, E. P.↗

Status of Langley studies of aerodynamics and interference effects of tandem launch vehicles

Some of the aerodynamic and interference effects measured from wind-tunnel tests of three fully reusable space shuttle configurations at transonic and low-supersonic speeds are presented, and the status is given of an assessment of the analytical approach to date. The three configurations tested were a low-fineness-ratio booster combined in tandem with a delta-wing orbiter, designated the "low-fineness-ratio configuration,' and a phase B shuttle configuration consisting of the delta-wing orbiter and high-fineness-ratio booster, designated the "stage-arrangement configuration,' arranged in tandem and in parallel. The force measurements obtained at a Mach number of 1.5 for the low-fineness-ratio configuration were representative of the transonic and low-supersonic speed ranges where the interference effects are predominant and were used for comparison with values calculated at the same Mach number. This comparison is the basis for a preliminary assessment of the initial application of the analytical approach.

Scallion, W. I.↗

Space shuttle booster flyback system synthesis

One particular aspect of configuration development and evaluation for an earth-to-orbit reusable space transportation system is presented. It deals only with the first-stage booster element of the system. It is restricted to consideration of only those aspects of the booster which are associated with its capability to be recovered, the booster flyback system. A computerized synthesis approach for treating this problem is discussed.

Jones, D. W.↗

Investigation of low-cost ablative heat shield fabrication for space shuttles

Improvements in the processes and design to reduce the manufacturing costs for low density ablative panels for the space shuttle are discussed. The areas that were studied included methods of loading honeycomb core, alternative reinforcement concepts, and the use of reusable subpanels. A review of previous studies on the fabrication of low-cost ablative panels and on permissible defects that do not affect thermal performance was conducted. Considerable differences in the quoted prices for ablative panels, even though the various contractors had reported similar fabrication times were discovered. How these cost differences arise from different estimating criteria and which estimating assumptions and other costs must be included in order to arrive at a realistic price are discussed.

Chandler, H. H.↗

Space tug aerobraking study. Volume 1: Executive summary

The feasibility and practicality of employing an aerobraking trajectory for return of the reusable space tug from geosynchronous orbit was investigated. The aerobraking return trajectory modes employ transfer ellipses from high orbits which have low perigee altitudes wherein the earth's sensible atmosphere provides drag to reduce the tug return delta velocity requirements and thus decrease the required return trip propulsive energy. Aerodynamics, aerothermodynamics, trajectories, guidance and control, configuration concepts, materials, weights and performance were considered. Sensitivities to trajectory uncertainties, atmospheric anomalies and reentry environments were determined. New technology requirements and future studies required to further enhance the aerobraking potential were identified.

Corso, C. J.↗

Refurbishment cost study of the thermal protection system of a space shuttle vehicle. Phase 2: Supplement

The labor costs and techniques associated with the maintenance of a bonded-on ablator thermal protection system (TPS) concept, suitable for Space Shuttle application are examined. The baseline approach to TPS attachment involves bonding reusable surface insulation (RSI) and/or ablators to the structural skin of the vehicle. The RSI and/or ablators in the form of either flat or contoured panels can be bonded to the skin of the primary structure directly or by way of an intermediate silicone foam rubber pad. The use of foam rubber pads permits the use of buckling skins and protruding heat rivets on the primary structure, minimizing structural weight and fabrication costs. In the case of the RSI, the foam rubber pad serves as a required strain isolator. For purpose of comparison, test data were obtained for an installation with and without the use of a strain isolator. The refurbishment aspects of a bonded-on RSI concept (without a strain isolator) were examined experimentally along with several externally removable panel concepts employing both ablator and RSI TPS. The various concepts are compared.

Haas, D. W.↗

Refurbishment cost study of the thermal protection system of a space shuttle vehicle, phase 2

Labor costs and techniques associated with the refurbishment of representative TPS and their attach concepts suitable for space shuttle application have been identified on the basis of experimental tests. Ablative and reusable surface insulation TPS configurations were designed, fabricated, and tested on a full-scale mockup. The TPS attachment methods investigated included pi-strap, multiple mechanical fasteners, key/keyway, and direct bond concepts. Techniques for performing installation, inspection, repair and replacement of TPS components were studied by examining a variety of shop procedures. Major problem areas associated with these procedures and the designs to which they were applied were analyzed for several significant parameters such as handling, gaskets between joints, repair techniques, ablator plugs, etc. Results of time and motion studies of specific maintenance tasks, simulating operational procedures, were obtained. Using these data, refurbishment labor cost projections were generated for a representative Space Shuttle orbiter.

Haas, D. W.↗

Beryllium heat shield technology in the area of thermal protection devices

For future space applications, it is important that thermal protection systems be reusable for space shuttle flights. Beryllium offers a unique combination of properties for use as a heat shield material (stiffness, lightweight, ability to absorb heat). In order to adequately test these properties, it was necessary to fabricate heat shields. The concept used was a two-section test panel 99.1 x 99.1 cm (39 x 39 inch) with each section made of two 0.051 cm (0.020 inch) thick beryllium corrugations brazed together as a mirror image, with titanium (Ti-6Al-4V) used as standoffs to support the panel structure. The work prior to fabrication included brazability of both beryllium and titanium, forming of beryllium and titanium, machining processes involving beryllium and chem-milling beryllium. Sub-scale samples were made of all details before actual fabrication of the large panel. The full scale test panel was hot-formed at 950 K, chem-milled to 0.041 + or - 0.005 cm (0.016 + or - 0.002 inches), trimmed, vacuum brazed, drilled and assembled.

Muhl, A. E.↗

Investigation of Structural Factors of Safety for the Space Shuttle

A study was made of the factors governing the structural design of the fully reusable space shuttle booster to establish a rational approach to select optimum structural factors of safety. The study included trade studies of structural factors of safety versus booster service life, weight, cost, and reliability. Similar trade studies can be made on other vehicles using the procedures developed. The major structural components of a selected baseline booster were studied in depth, each being examined to determine the fatigue life, safe-life, and fail-safe capabilities of the baseline design. Each component was further examined to determine its reliability and safety requirements, and the change of structural weight with factors of safety. The apparent factors of safety resulting from fatigue, safe-life, proof test, and fail-safe requirements were identified. The feasibility of reduced factors of safety for design loads such as engine thrust, which are well defined, was examined.

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Program for the exploitation of unused NASA patents

The program to exploit unused NASA patents through the use of a multidisciplinary approach involving faculty students, and research staff is reported. NASA patents were screened for their applicability outside the space program, specific applications were identified, and the technical and commercial feasibility of these applications was established. Also application of this technology by governmental agencies outside the space program was sought. The program was specifically interested in energy absorbing devices such as those developed for lunar soft landings. These energy absorbing devices absorb large amounts of mechanical energy but are, in general, not reusable. Some of these devices can also operate as structural elements until their structural load capacity is exceeded and they become activated as energy absorbers. The capability of these devices to operate as structural elements and as energy absorbing devices makes them candidates for many applications in the fields of transportation and materials handling safety where accidents take a large toll in human injury and property damage.

Fay, R. J.↗

Overview of composites for space shuttle structures.

The space shuttle, proposed as an earth to orbit reusable vehicle, presents a challenge to materials and design engineers to apply light-weight materials. To provide large payloads, the shuttle structure must be as light weight as possible, yet possess a high degree of structural integrity over a lifetime of multiple flights. This paper reviews the general maturity of advanced composites considered for various components of the shuttle and discusses the range of potential applications for such materials.

Cataldo, C. E.↗

Status and plans of NASA's Materials Science and Manufacturing in Space /MS-MS/ program.

Following two years of relatively low-level exploratory work, the Materials Science and Manufacturing in Space program is now in a phase of expansion toward higher levels of effort. The main thrust of this effort is toward initiation of a research and development program on the Space Shuttle missions that can prepare the way for possible commercial manufacturing operations on permanently orbiting space stations. Experiment capabilities currently being planned for the Space Shuttle will be based on an inventory of reusable general-purpose equipment that can be configured in many different ways to meet individual experiment requirements. It is expected that this approach can support very large numbers of experiments and make flight opportunities accessible to many potential experimenters who would not be prepared to involve themselves in the development of flight hardware.

Armstrong, W. O.↗