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At least 1,333 records · Page 74

Girder Profile Reproducing Residuals Report

Girder profile is represented by 6 or 8 girder fiducials, depending on the length of the girder. The profile is recorded precisely in environmentally controlled room (ER) where vibrating wire measurement is taken place. The girder profile is expected to be reproduced in tunnel by following a strictly-designed procedure. Girder profile is adjusted by referring to the dynamic reading of laser tracker and is recorded by multiple shots to common targets and girder fiducials. A final 6 tracker setup is performed to confirm the girder profile reported by 2 trackers and report the magnet relative height location by including magnet top fiducial observation. In order to further isolate the impact of instrument and monument geometry, the girder fiducials that are symmetrical relative to beam centerline will be averaged to compute girder profile error. The girder profile reproducing residuals will be summarized for the girders have been profiled so far.

36 MATERIALS SCIENCE↗

Decomposition, forest residue, 50% moisture

The decomposition of forest residue. To access the model referenced in the report, please visit https://www.netl.doe.gov/energy-analysis/details?id=2A7E9F42-83E5-4630-AE71-9D7E90F8C085

59 BASIC BIOLOGICAL SCIENCES↗

Novel Membrane and Electrodeposition-Based Separation and Recovery of Rare Earth Elements from Coal Combustion Residues (Final Report)

This project developed a hydrometallurgical-based technology to extract and concentrate rare earth elements (REEs) from a representative group of coal combustion residuals (CCRs) from major coal sources in the United States. The approach for REE recovery comprises two general components: (1) Leaching of REEs from CCRs and (2) Separation of REEs from other major ions in the CCR leachate. The leaching step entails acid leaching with nitric or hydrochloric acid, and in some cases, pretreatment of CCRs with alkaline roasting prior to acid leaching. The follow-up REE recovery steps involve a series of membrane-based methods to separate and concentrate rare earth ions from other major ions in acid leachates of CCRs. These methods include liquid emulsion membranes, supported liquid membranes and electrodeposition with carbon nanotube electrochemical filters. The advantage of these separation approaches (relative to conventional approaches such as solvent extraction) is a reduction in the usage of solvents and other costly chemicals and a reduction of hazardous waste products that are challenges in conventional REE separation methods. In the testing of our process, we selected a representative set of CCR samples from our collection and performed a suite of characterization measurements (total REE content and major mineralogy). The major results of this work demonstrated that heated acid leaching could efficiently extract REEs from PRB-based coal fly ashes while the Appalachian and Illinois Basin CCRs required alkaline roasting with NaOH prior to acid leaching at room temperature. The supported liquid membrane (SLM) configuration and electrochemical deposition (ED) system yielded the most promising methods of REE recovery from the acid leachates of fly ash. Our most concentrated product to date comprised 1 wt.% (dry basis) REEs produced from an Appalachian-based fly ash leached and purified by SLM. The SLM separation process was more selective for heavy REEs over the light REEs. When SLM was combined with ED, preliminary results demonstrated that a final product of >2 wt.% REEs was possible.

01 COAL, LIGNITE, AND PEAT↗

System Study: Residual Heat Removal 1998–2018

This report presents an unreliability evaluation of the residual heat removal (RHR) system in two modes of operation (low-pressure injection in response to a large loss-of-coolant accident and post-trip shutdown-cooling) at 104 U.S. commercial nuclear power plants. Demand, run hours, and failure data from calendar years 1998 through 2018 for selected components were obtained from the Institute of Nuclear Power Operations (INPO) Industry Reporting and Information System (IRIS), formerly the INPO Consolidated Events Database (ICES). The unreliability results are trended for the most recent 10 year period while yearly estimates for system unreliability are provided for the entire active period. No statistically significant increasing or decreasing trends were identified in the RHR results.

99 GENERAL AND MISCELLANEOUS↗

An Eight-County Appraisal of the San Andres Residual Oil Zone (ROZ) 'Fairway' of the Permian Basin

This document assesses the size and distribution of the oil resource in an eight-county portion of the San Andres residual oil zone (ROZ) fairway in the Permian Basin. Using well log analysis, the study divided the ROZ into partitions, developed a database of geologic properties for each partition and estimated the oil in place in each partition. The study then used the FE/NETL CO 2 Prophet Model to estimate the oil that could be produced and CO 2 stored from applying CO 2 EOR to each partition. With the FE/NETL Onshore CO 2 EOR Cost Model, the commercially viable partitions were identified as those that could produce oil and store CO 2 economically at an oil price of $75/STB. The remaining geologically viable partitions could use CO 2 EOR to store CO 2 with production of oil to offset some of the costs. The database used for this study, and a report describing the database is available on NETL's website under the Collection Name Eight-County San Andres ROZ Appraisal.

02 PETROLEUM↗

Eight County Permian Basin Residual Oil Zone (ROZ) Database

This document describes the spreadsheet geologic database named ROZ_SanAnd_8.xlsm used in the report, ''An Eight-County Appraisal of the San Andres Residual Oil Zone (ROZ) 'Fairway' of the Permian Basin''. The dataset provides geologic properties for ROZ partitions in San Andres formation in eight counties in the Permian Basin. The geologic data is used to estimate total oil in place in each partition and provides the inputs needed to estimate the oil that can be produced and CO 2 stored from the application of CO 2 EOR to a partition. The database and the appraisal report are available on NETL's website under the Collection Name: Eight-County San Andres ROZ Appraisal.

02 PETROLEUM↗

A Four-County Appraisal of the San Andres Residual Oil Zone (ROZ) 'Fairway' of the Permian Basin

This document assesses the size and distribution of the oil resource in a four-county portion of the San Andres residual oil zone (ROZ) fairway in the Permian Basin. Using well log analysis, the study divided the ROZ into partitions, developed a database of geologic properties for each partition and estimated the oil in place in each partition. The study then used the FE/NETL CO 2 Prophet Model to estimate the oil that could be produced and CO 2 stored from applying CO 2 EOR to each partition. With the FE/NETL Onshore CO 2 EOR Cost Model, the commercially viable partitions were identified as those that could produce oil and store CO 2 economically at an oil price of $75/STB. The remaining geologically viable partitions could use CO 2 EOR to store CO 2 with production of oil to offset some of the costs. The database used for this study, and a report describing the database is available on NETL's website under the Collection Name: Four-County San Andres ROZ Appraisal.

02 PETROLEUM↗

Four County Permian Basin San Andres Residual Oil Zone (ROZ) Database

This document describes the spreadsheet geologic database named ROZ_SanAnd_4.xlsm used in the report ''A Four-County Appraisal of the San Andres Residual Oil Zone (ROZ) 'Fairway' of the Permian Basin''. The dataset provides geologic properties for ROZ partitions in San Andres formation in four counties in the Permian Basin. The geologic data is used to estimate total oil in place in each partition and provides the inputs needed to estimate the oil that can be produced and CO 2 stored from the application of CO 2 EOR to a partition. The database and the appraisal report are available on NETL's website under the Collection Name: Four-County San Andres ROZ Appraisal.

02 PETROLEUM↗

EAM-HLR: Enhancing the low-resolution E3SM Atmosphere Model with an ML model of high-low-resolution residual in convective processes

Focal Area(s). (2) Augment the low-resolution (LR) E3SM Atmosphere Model (EAM) with a machine learning (ML) column model of the residual in convective processes with respect to high-resolution (HR) and ultra-HR (UHR) simulation and observational data. Science Challenge. Substantially improve LR EAM climatology to increase multidecadal water cycle (WC) predictability.

54 ENVIRONMENTAL SCIENCES↗

A Scalable Process for Upcycling Carbon Dioxide (CO 2 ) and Coal Combustion Residues into Construction Products

Anthropogenic sources of carbon dioxide are generated from a number of sources, but the key among these are ordinary Portland cement (OPC) production and combustion of fossil fuels. Cement production is the largest global CO 2 source from the mineral decomposition of carbonates. Combination of the limestone decomposition and thermal requirements of the clinkering process causes cement production to contribute 8-9% of annual global CO 2 emissions. Combustion of fossil fuels (coal, oil and gas) was shown to contribute a much larger portion of global CO 2 emissions. As of 2018, combustion of fossil fuels accounted for 65% of global CO 2 , where 41% was derived from stationary sources for electricity and heat generation and the other 24% was related to transport. To reduce these contributions, key steps forward in CO 2 utilization technologies are required. The purpose of this project is to demonstrate the feasibility of the Reversa process evolving from a TRL-3 technology at the bench-scale up to TRL-6 technology at the pilot-scale. The reliability of the Reversa technology was tested to prove the effective production of concrete masonry units (CMUs) at bench scale, where the units exceeded the required 13.8 MPa compressive strength requirements. The overall goal of this project was to accelerate the development of a CO 2 mineralization process that synergistically utilizes CO 2 in flue gas and coal combustion residues (CCRs) to synthesize carbonated concrete, a functional replacement for traditional concrete. The culmination of this work resulted in 12 successful production runs at the Integrated Test Center (ITC), Gillette, WY using coal flue gas as a CO 2 source. This was followed by 6 production runs which were completed at the National Carbon Capture Center (NCCC), Wilsonville, AL, using coal-fired and natural gas (NG) flue gas as the CO 2 source. Over the course of the production runs at NCCC and ITC, the CO 2 utilization as a function of time, 24-h CO 2 uptake, electricity usage, and 28-d net area compressive strength recorded for each run. The ITC and NCCC demonstrations achieved an average of 0.19 and 0.1 g CO 2 /g reactant, respectively. Both demonstrations exceeded the project’s target goals of uptake > 0.05 g CO 2 /g reactant. Average compressive strength of the ITC blocks was 18.24 MPa at 28-days. This exceeded the target strength of 13.8 MPa specified by ASTM C90. ITC and NCCC produced an average CO 2 utilization efficiency of 74.9 and 57.9%, respectively. Both demonstration averages were within the target range of 50 to 90% utilization efficiency. For some production runs the NCCC demo did exceeded the a CO 2 utilization efficiency of 75%. An LCA of the Reversa process compared to an industry standard product revealed a net CO 2 reduction of 39% to 42%. This exceeded the target requirement of >25% net CO 2 reduction. Collection of this data was used to determine that the project was successful as the demonstration goals were achieved: (1) achieving in excess of 75% CO 2 utilization efficiency, (2) utilizing greater than 250 kg of CO 2 per production batch/run, and (3) ensuring compliance of carbonated blocks with industry standard specifications (ASTM C90).

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Vehicle Residual Value Analysis by Powertrain Type and Impacts on Total Cost of Ownership

Vehicle depreciation is a key factor in determining the total cost of vehicle ownership and consumer purchase behavior. This report examines how light-duty-vehicle residual values have evolved over time for conventional and advanced vehicle technologies, accounting for important factors such as market segment, size class, and country of assembly. Advancements in electric vehicle technology have led to plug-in vehicles exhibiting depreciation curves similar to those of conventional vehicles. This report compares two methods for determining depreciation trends (snapshot method and time-series method) in order to identify potential impacts on calculating vehicle total cost of ownership given differing data availability.

29 ENERGY PLANNING, POLICY, AND ECONOMY↗

Vehicle Residual Value Analysis by Powertrain Type and Impacts on Total Cost of Ownership

Vehicle depreciation is a key factor in determining the total cost of vehicle ownership and consumer purchase behavior. This report examines how light-duty-vehicle residual values have evolved over time for conventional and advanced vehicle technologies, accounting for important factors such as market segment, size class, and country of assembly. Although plug-in vehicles have historically depreciated faster than conventional vehicles, advancements in electric vehicle technology have led to plug-in vehicles exhibiting depreciation curves similar to those of conventional vehicles. This report compares two methods for determining depreciation trends (snapshot method and time-series method) in order to identify potential impacts on calculating vehicle total cost of ownership given differing data availability.

33 ADVANCED PROPULSION SYSTEMS↗

CO2 Sweep Based on Geochemical, and Reservoir Characterization of the Residual Oil Zone of Hess's Seminole San Andres Unit (Final Report)

The study of the ROZ (residual oil zone) versus the MPZ (main pay zone) of the Seminole Field provided a unique insight into the nature of ROZ. This is because we had access to an order of magnitude of core available in other fields. We were also able to use an extensive petrophysical data base with one-foot sampling interval made available by the operator. We also obtained an extensive and unique data base containing the entire production history for the field at full resolution. The data set also includes a unique complete, highly-granular information on volumes of CO2 injection and CO2 production. We created a unique high-resolution model of the reservoir. This is the first such model that has been created. Using this very high-resolution data base we were able to make high resolution, multiphase fluid flow simulations. These fluid flow simulations have enabled our team to evaluate CO2 sweep in the ROZ in comparison with the MPZ.

01 COAL, LIGNITE, AND PEAT↗

Review of Residual Stresses in Spent Nuclear Fuel Canisters

This report compiles the set of published results on the welding residual stress (WRS) distributions across the thickness section at the welds in spent nuclear fuel (SNF) canisters before and after a repair is done. The WRS information for similar steel structures with thick (~ 12.7 mm (0.5 inch)) large plate construction are also compiled to provide a comprehensive set of information on: methods to quantify; modeling to estimate; and methods to reduce WRS.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Nepheline Crystallization Studies and the Structural Integrity of the Residual (SIR) - FY 2022 Study Glasses

In FY22 a set of 367 HLW glasses with compositions representative of the Waste Treatment and Immobilization Plant (WTP) processing region were aggregated and analyzed with the Structural Integrity of the Residual (SIR) model developed by the Savannah River National Laboratory (SRNL). An additional 12 glasses targeting 27 – 37 wt % alumina (in glass) and at waste loadings up to ~70 wt % were fabricated and added to the database. Collectively, this data set was analyzed with regression statistics and partitioning functions to reveal correlations between boron release and the chemical composition. FY22 results indicate that the SIR theoretical alkali-silicate precipitation term, Al 2 O 3 and B 2 O 3 concentration, and SIR computed non-bridging oxygen are significant predictors of chemical durability. A statistical model using the SIR parameters was shown to have greater overall accuracy than the nepheline discriminator model while maintaining false predictions of pour durability below 1%. In FY23, we will continue this work to focus on refining the SIR with glass compositions that challenge the SIR correlation terms, namely the theoretical crystalline precipitation and non-bridging oxygen terms.

36 MATERIALS SCIENCE↗

Impact of solenoid induced residual magnetic fields on the prototype SSR1 CM performance

A prototype cryomodule containing eight Single Spoke Resonators type-1 (SSR1) operating at 325 MHz and four superconducting focusing lenses was successfully assembled, cold tested, and accelerated beam in the framework of the PIP-II project at Fermilab. The impact of induced residual magnetic fields from the solenoids on performance of cavities is presented in this contribution. In addition, design optimizations for the production cryomodules as a result of this impact are highlighted.

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗

Residual stress of controlled atmosphere plasma spray blended metal deposits measured via in-situ substrate curvature method

The preliminary use of the in-situ curvature measurement technique for analyzing the planar stress evolution of controlled atmosphere plasma spray (CAPS) refractory metal deposits was performed with SNL-NM org. 1834’s CAPS system. A porous refractory metal exemplar of Ta-Nb was sprayed onto Ni-200, Ti-6Al-4V, and Al 7075-T6 substrates using a constant plasma torch parameter setting and deposition toolpath. Residual stresses of the deposits were found to be largely influenced by the substrate coefficient of thermal expansion and were calculated to be 49, 90, and -136 MPa for Ni 200, Ti-6Al-4V, and Al 7075-T6, respectively. The “Evolving stress” of the Ta-Nb deposits, which more accurately describes the mean intrinsic splat quenching stress of the spray material during deposition, was calculated to be 67, 92, and 129 MPa for Ni-200, Ti-6Al-4V, and Al 7075-T6, respectively. Notable difference in curvature measurement for the 1st coating pass for the Al 7075- T6 substrate was observed, with interface micrograph evidence suggesting potential softening and/or melting of the Al 7075-T6 substrate surface during deposition. Substrate temperature measurements prior to Ta-Nb deposition were used to calculate thermal energy absorbed from the hot gas plume by the different substrates and were found to correlate to the substrate’s thermal effusively. These calculated thermal energies were also found to be ~10 to 15% of the calculated energy output from the plasma torch’s nozzle exit for these experimental conditions.

36 MATERIALS SCIENCE↗