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At least 1,333 records · Page 74

Imparting Barely Visible Impact Damage to a Stitched Composite Large-Scale Pressure Box

The Pultruded Rod Stitched Efficient Unitized Structure (PRSEUS) is a concept that was developed by The Boeing Company to address the complex structural design aspects associated with a pressurized hybrid wing body (HWB) aircraft configuration, which has been a focus of the NASA Environmentally Responsible Aviation Project. The NASA-Boeing structural development for the HWB aircraft culminated in testing of the multi-bay box, which is an 80%-scale representation of the pressurized center-body section. This structure was tested in the NASA Langley Research Center Combined Loads Test System facility. As part of this testing, barely visible impact damage was imparted to the interior and exterior of the test article to demonstrate compliance with a condition representative of the requirements for Category 1 damaged composite structure as defined by the Federal Aviation Regulations. Interior impacts were imparted using an existing spring-loaded impactor, while the exterior impacts were imparted using a newly designed, gravity-driven impactor. This paper describes the impacts to the test article, and the design of the gravitydriven guided-weight impactor. The guided-weight impactor proved to be a very reliable method to impart barely visible impact damage in locations which are not easily accessible for a traditional drop-weight impactor, while at the same time having the capability to be highly configurable for use on other aircraft structures.

Lovejoy, Andrew E.↗

The effect of matrix properties and fiber properties on impact failure mechanics

The low-velocity impact problem in graphite/epoxy composite sheets must be solved before large amounts of that material can be used in commercial aircraft. Many of the low-velocity impacts that affect aircraft parts occur during normal ground operations and maintenance. Service equipment and tools have masses above 1 kg, and at velocities of less than 3 m/s can impact structural parts with energies higher than composites can endure without degradation of stiffness or strength. Simple solutions were developed for large-mass, low-velocity impacts which can be modeled as quasi-static events. Static test data and impact data show that the fiber properties control the impact energy which can be absorbed before penetration. Matrix shear strength and peel resistance control the extent of delamination. Comparison of results from tough matrix and brittle matrix composites show that although tough matrices reduce the extent of delamination, they lead to more fiber damage in the contact area.

Elber, W.↗

Modified US Army U-8F ground vibration test

The Dryden Flight Research Facility of NASA Ames Research Center conducted a ground vibration test on a modified U.S. Army U-8F airplane. Modifications included new engines, propellers, and engine-mounted truss assemblies. The ground vibration test was conducted using sine dwell, single-point random, and impact excitations. The test was performed to determine modal frequencies, mode shapes, and structural damping coefficients of the airframe and propeller with full and empty fuel tanks. The data presented include frequency response plots, rigid-body and structural modal frequencies, and mode shapes.

Kehoe, M. W.↗

Integrated Data Collection Analysis (IDCA) Program - SSST Testing Methods

The Integrated Data Collection Analysis (IDCA) program is conducting a proficiency study for Small- Scale Safety and Thermal (SSST) testing of homemade explosives (HMEs). Described here are the methods used for impact, friction, electrostatic discharge, and differential scanning calorimetry analysis during the IDCA program. These methods changed throughout the Proficiency Test and the reasons for these changes are documented in this report. The most significant modifications in standard testing methods are: 1) including one specified sandpaper in impact testing among all the participants, 2) diversifying liquid test methods for selected participants, and 3) including sealed sample holders for thermal testing by at least one participant. This effort, funded by the Department of Homeland Security (DHS), is putting the issues of safe handling of these materials in perspective with standard military explosives. The study is adding SSST testing results for a broad suite of different HMEs to the literature. Ultimately the study will suggest new guidelines and methods and possibly establish the SSST testing accuracies needed to develop safe handling practices for HMEs. Each participating testing laboratory uses identical test materials and preparation methods wherever possible. The testing performers involved are Lawrence Livermore National Laboratory (LLNL), Los Alamos National Laboratory (LANL), Indian Head Division, Naval Surface Warfare Center, (NSWC IHD), Sandia National Laboratories (SNL), and Air Force Research Laboratory (AFRL/RXQL). These tests are conducted as a proficiency study in order to establish some consistency in test protocols, procedures, and experiments and to compare results when these testing variables cannot be made consistent.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Alternative MMOD Shielding Concepts

The main types of meteoroid and orbital debris (MMOD) shields are single-layer “monolithic” shields, dual-wall “Whipple” shields, and multi-wall shields (“Stuffed Whipple” and “multi-shock” are common types). Aluminum alloys are typically used for the outer bumper layer and for the rear wall of the dual- and multi-wall shields, although carbon-composites are increasingly employed in MMOD shields given their low-mass and high-strength. Ceramic (NextelTM) and KevlarTM fabrics are commonly used for the intermediate layers of Stuffed Whipple shields. The NASA Johnson Space Center (JSC) Hypervelocity Impact Technology (HVIT) group is continuously working to improve NASA spacecraft MMOD shielding by evaluating new materials and shielding concepts by test and analysis. HVIT has performed many hypervelocity impact tests over several years to evaluate alternative MMOD shield materials and concepts. This paper will provide results of this work in the following areas: (1) Material substitutions to improve radiation and MMOD protection within Stuffed Whipple shields, (2) Metallic and ceramic foam bumper and intermediate layer materials, (3) Self-sealing materials. In the first two areas listed above, the candidate shield materials were tested under similar test conditions and with fixed shield standoff and mass. Damage to the rear wall was quantified and compared to determine the best performing shield materials. In the self-sealing material evaluations, the test objective was to gauge the ability of different materials and techniques to stop leaks in a rear wall with a 1-atmosphere (air) delta-pressure across the wall. This paper provides results of the investigations and describes forward work to continue the development of the most promising MMOD shield alternatives. KevlarTM is a trademark of DuPont de Nemours, Inc. NextelTM is a trademark of 3M Corporation Note, Trade names and trademarks are used in this report for identification only. Their usage does not constitute an official endorsement, either expressed or implied, by the National Aeronautics and Space Administration.

Hypervelocity↗

Robotic Non-destructive Test of Concrete Structures with GPR, Impact Echo and 3D Vision - 19540

Structural members come across with various internal defects that cannot be evaluated visually. Instead, hand-held nondestructive sensors are used to detect such defects. In many situations, the hand-held NDT is not possible in high-risk structures because of limited access or safety issues. Therefore, Robotic NDT plays major role in assessing such structures. Robot Operating Systems (ROS) is a powerful open source tool, which is used to program and control robots and other devices enabling one to use sensors, devices and new functionalities such as autonomous navigation, visual perception. For the research presented, ROS is used to program the Sawyer robot arm manufactured by Rethink Robotics. The control system for the robot ensures the ability to adapt to different weights of integrated measuring devices and measured force applied against the wall with a wheeled measuring device while making a remote sweep. Twelve reinforced concrete (RC) beams built with characterized defects are evaluated with the robotic arm integrated with the measuring devices. The RC beams are characterized by voids, corrosion and debonding problems of rebars. The Impact Echo and Ground Penetrating Radar (GPR) devices attached to the robot arm are used to measure the material properties of the concrete beams. The robot arm ensures consistency and uniformity of measurement even in obscure locations. Infrared cameras are used to obtain 3D images of the surfaces of the concrete structures. Roughness is analyzed using computer vision techniques prior to the use of other sensors that are in touch with the surfaces. The computer vision is also used to handle the images collected from GPR sensor. Hand-held NDE is also performed to verify the results obtained by robotic examination. (authors)

42 ENGINEERING↗

The effect of hydrogen on mechanical properties of oxygen-strengthened titanium

The effect of oxygen on the hydrogen embrittlement in titanium was investigated in two Ti-based alloys containing different amounts of oxygen: 0.064 and 0.154, in wt pct. Tensile, impact, and hardness tests were performed with and without prior hydrogenation of the specimens. Results show that, while the presence of hydrogen, even in relatively small amounts, will not affect the hardness or room-temperature tensile properties determined at relatively slow strain rates, hydrogen will reduce significantly the impact resistance, as determined by the Charpy V-notch test. This deleterious effect on the impact resistance was found to be exacerbated by an increase of oxygen in the alloy.

Wasz, M. L.↗

Space station integrated wall design and penetration damage control

A methodology was developed to allow a designer to optimize the pressure wall, insulation, and meteoroid/debris shield system of a manned spacecraft for a given spacecraft configuration and threat environment. The threat environment consists of meteoroids and orbital debris, as specified for an arbitrary orbit and expected lifetime. An overall probability of no penetration is calculated, as well as contours of equal threat that take into account spacecraft geometry and orientation. Techniques, tools, and procedures for repairing an impacted and penetrated pressure wall were developed and tested. These techniques are applied from the spacecraft interior and account for the possibility of performing the repair in a vacuum. Hypervelocity impact testing was conducted to: (1) develop and refine appropriate penetration functions, and (2) determine the internal effects of a penetration on personnel and equipment.

Coronado, A. R.↗

Three-dimensional multiphase segmentation of X-ray CT data of porous materials using a Bayesian Markov random field framework

Advancements in noninvasive imaging methods such as X-ray computed tomography (CT) have led to a recent surge of applications in porous media research with objectives ranging from theoretical aspects of pore-scale fluid and interfacial dynamics to practical applications such as enhanced oil recovery and advanced contaminant remediation. While substantial efforts and resources have been devoted to advance CT technology, microscale analysis, and fluid dynamics simulations, the development of efficient and stable three-dimensional multiphase image segmentation methods applicable to large data sets is lacking. To eliminate the need for wet-dry or dual-energy scans, image alignment, and subtraction analysis, commonly applied in X-ray micro-CT, a segmentation method based on a Bayesian Markov random field (MRF) framework amenable to true three-dimensional multiphase processing was developed and evaluated. Furthermore, several heuristic and deterministic combinatorial optimization schemes required to solve the labeling problem of the MRF image model were implemented and tested for computational efficiency and their impact on segmentation results. Test results for three grayscale data sets consisting of dry glass beads, partially saturated glass beads, and partially saturated crushed tuff obtained with synchrotron X-ray micro-CT demonstrate great potential of the MRF image model for three-dimensional multiphase segmentation. While our results are promising and the developed algorithm is stable and computationally more efficient than other commonly applied porous media segmentation models, further potential improvements exist for fully automated operation.

42 ENGINEERING↗

Falling Man Impact Experiments: The Response of Materials to Low Velocity Penetrating Impacts with Simulated Human Impact Dynamics

Experiments were performed to examine the response of high explosives (HE) and HE cased in U6Nb to low velocity, penetrating impacts with pointed hand tools. The energy for these impacts arises from the mass and velocity of a 95th percentile mass Pantex worker. Early attempts to estimate force and energy from “Falling Man” scenarios were made with unrealistic rigid body assumptions. These early results estimated energy levels that were excessively high. The methodology for generating these estimates was deemed overly conservative and, as an alternative, an experimental program was initiated to measure accurate impact dynamics and then test representative targets with simulated human impact dynamics. The results of this experiment=based approach are presented in this report.

36 MATERIALS SCIENCE↗

Operation Redwing

Cherokee exploded with an impressive yield of 3.8 megatons but missed its aiming point by six miles. Although regrettable, the miss was not overly significant because the event proved “that the United States owned a real [thermonuclear] weapon.” Cherokee was the second of seventeen tests conducted during Operation Redwing, whose primary purpose was to proof test bombs and warheads for an emerging generation of weapon systems. Eleven tests took place at Enewetak Atoll and six at Bikini Atoll. The parsing of tests between the two atolls was based largely on expected yields. Lower yield tests were held at Enewetak with the expectation that they would not impact the permanent tests facilities located on the atoll. Higher yield shots were detonated at Bikini. Although this division worked for the most part, fallout from one Bikini test, Tewa, reached Enewetak, contaminating both personnel and permanent test facilities.

45 MILITARY TECHNOLOGY, WEAPONRY, AND NATIONAL DEF↗

Space Shuttle Solid Rocket Booster decelerator subsystem - Air drop test vehicle/B-52 design

The air drop development test program for the Space Shuttle Solid Rocket Booster Recovery System required the design of a large drop test vehicle that would meet all the stringent requirements placed on it by structural loads, safety considerations, flight recovery system interfaces, and sequence. The drop test vehicle had to have the capability to test the drogue and the three main parachutes both separately and in the total flight deployment sequence and still be low-cost to fit in a low-budget development program. The design to test large ribbon parachutes to loads of 300,000 pounds required the detailed investigation and integration of several parameters such as carrier aircraft mechanical interface, drop test vehicle ground transportability, impact point ground penetration, salvageability, drop test vehicle intelligence, flight design hardware interfaces, and packaging fidelity.

Runkle, R. E.↗

A test of the longevity of impact-induced faults as preferred sites for later tectonic activity

The hypothesis that impact-induced faults have been preferred sites for later deformation in response to lithospheric stresses has been suggested for several planets and satellites. This hypothesis is investigated on earth by examining whether terrestrial impact structures show higher rates of nearby earthquake activity than do surrounding intraplate regions. For 28 of 30 probable impact structures having an original crater 20 km or more in diameter, the rates of nearby seismicity have been no higher than the regional background rates. For two large probable impact structures, Vredefort and Charlevoix, with higher than normal rates of nearby seismicity, factors other than slip on impact-induced faults appear to control the occurrence of earthquakes. It is concluded that impact-induced faults, at least on earth, do not persist as lithospheric 'weak zones' for periods in excess of several million years after the impact event.

Solomon, Sean C.↗

Impact of uncertainty on modeling and testing

A thorough understanding of the uncertainties associated with the modeling and testing of the Space Shuttle Main Engine (SSME) Engine will greatly aid decisions concerning hardware performance and future development efforts. This report will describe the determination of the uncertainties in the modeling and testing of the Space Shuttle Main Engine test program at the Technology Test Bed facility at Marshall Space Flight Center. Section 2 will present a summary of the uncertainty analysis methodology used and discuss the specific applications to the TTB SSME test program. Section 3 will discuss the application of the uncertainty analysis to the test program and the results obtained. Section 4 presents the results of the analysis of the SSME modeling effort from an uncertainty analysis point of view. The appendices at the end of the report contain a significant amount of information relative to the analysis, including discussions of venturi flowmeter data reduction and uncertainty propagation, bias uncertainty documentations, technical papers published, the computer code generated to determine the venturi uncertainties, and the venturi data and results used in the analysis.

Coleman, Hugh W.↗

Impact of Scaled Technology on Radiation Testing and Hardening

This presentation gives a brief overview of some of the radiation challenges facing emerging scaled digital technologies with implications on using consumer grade electronics and next generation hardening schemes. Commercial semiconductor manufacturers are recognizing some of these issues as issues for terrestrial performance. Looking at means of dealing with soft errors. The thinned oxide has indicated improved TID tolerance of commercial products hardened by "serendipity" which does not guarantee hardness or say if the trend will continue. This presentation also focuses one reliability implications of thinned oxides.

LaBel, Kenneth A.↗