Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “DUCTILITY”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 1,333 records · Page 74
All sourcesNASA NTRSDOE OSTI
DOE OSTI2018

Mechanical Properties of the Mg-Gd-Y-Zn-Zr Alloys with Different Morphologies of Long-Period Stacking Ordered Phases

Long-period stacking ordered (LPSO) phases with different morphologies and distributions were obtained in the direct chill cast Mg-6.9Gd-3.2Y-1.5Zn-0.5Zr (wt.%) alloy by controlling the homogenization time or cooling rate. Microstructural evolution and the effect of various LPSO phases on the mechanical properties were investigated. There is no obvious α-Mg grain growth during homogenization at 510 °C. Intragranular thin-platelet and coagulated LPSO phases hardly improve the strength but help to develop the ductility. Numerous lamellar phases, which contain “ABCA”-type building blocks with RE and Zn segregation, form during the furnace-cooling process. Lamellar phases, which exhibit lower thermostability compared with the thin-platelet LPSO, slightly improve the tensile yield strength and induce numerous cracks which result in the premature fracture.

36 MATERIALS SCIENCE↗
DOE OSTI2018

On the Steel–Aluminum Hybrid Casting by Sand Casting

Hybrid casting is a well-known technology to join steel inserts and aluminum. In order to achieve a high-performance material-based joining between steel and aluminum, a new PVD Al-Si-(Fe) coating, which consists of two sub-layers, has been successfully developed for high-pressure die casting. This coating system has been investigated further in this work for the sand casting process. By extending the sand casting process to the plaster casting process with preheating possibilities for the coated steel inserts, a material-based connection between steel and aluminum with a tensile shear strength of 7.7 MPa could be created. The ductility of this connection is decreased comparing with the connection manufactured by die casting. SEM and EDS analysis and diffusion experiments show that the difference of mechanical properties between plaster and die casting is caused by the extensive diffusion and the corresponding layer growth at plaster casting. The edge separation in plaster casting is a result of the edge stresses due to the different thermal expansion of steel and aluminum which can be suppressed at high-pressure die casting. To improve the joining properties at sand casting, it is necessary to control the layer diffusion by adding other alloy elements such as Mn into the Al-Si-(Fe) coating layer.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Investigation on Fracture Behavior of Grade 91 Steel at 300-550 °C

The fracture toughness (J{sub 1c}) of modified 9Cr-1Mo (P91 or Grade 91) steel was evaluated in the temperature range 300-550 °C. The yield strength and ultimate tensile strength values were observed to decrease with test temperatures. The ductility (% uniform elongation and post-necking elongation) was minimum in the temperature range 350-400 °C. From J–R curves established at 300, 350, 400, 450, 500, and 550 °C, fracture toughness (J{sub 1c}) and tearing modulus were determined at different loading rates of 0.01, 0.05 and 0.1 mm/s. For all the loading rates, J{sub 1c} values decreased in the temperature range 300-450 °C, followed by an increase in fracture toughness up to 550 °C. These trends in tensile and fracture properties can be attributed to the influence of dynamic strain aging.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Wear-Resistant Al/SiC-Gr Hybrid Metal Matrix Composite Fabricated by Multiple Annealing and Roll Bonding

The wear-resistant Al/SiC-Gr hybrid composite with a good combination of strength and ductility is fabricated by multiple annealing and roll bonding. The challenge is that graphite acts as a soft lubricating material and prevents the bonding between the layers. In order to evaluate the bond strength, the peeling test is used after cold roll bonding of Al strips with and without the addition of particles under different conditions. Results show that the bond strength increases with increasing the reduction in thickness, decreasing Gr content and performing the post-rolling annealing. During the multiple annealing and roll bonding process, the tensile strength increases with the cost of a small decrease in elongation. A relatively uniform distribution of particles is achieved at the last stages of the process. The Al/SiC-Gr hybrid composite exhibits an improved wear resistance compared with the monolithic Al and Al/SiC composite produced under the same conditions. The conclusion is drawn that a good combination of wear and mechanical properties can be achieved in the hybrid composite that has less amount of Gr.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Improvement of Microstructure and Mechanical Properties of CoCrCuFeNi High-Entropy Alloys By V Addition

V element had positive effect in improving the strength of many alloys, so it was possible that V had potential to strengthen CoCrCuFeNi high-entropy alloys (HEAs) with face-centered cubic (FCC) crystal structure, which was relatively weak in strength and had outstanding ductility. In this paper, we studied the alloying effect of V on the phase evolution, microstructure and the mechanical properties of the (CoCrCuFeNi){sub 100−x}V{sub x} (x = 0-16, atomic ratio, hereafter in at.%) HEAs systematically. The results showed that V element had capacity to induce sigma phase precipitation. The volume fraction of sigma phase increased from 0 to 12%; the compressive yield stress of (CoCrCuFeNi){sub 100−x}V{sub x} HEAs increased from 300 to 613 MPa with V content increasing from 0 to 16% (atomic ratio, hereafter in at.%). However, the compression fracture strain decreased from 50 to 28%. V addition was beneficial in improving the strength of CoCrCuFeNi HEA, and the increase in sigma phase volume fraction was the key factor for the improvement of the (CoCrCuFeNi){sub 100−x}V{sub x} HEAs in yield stress.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Effect of Y/Zr Ratio on Inclusions and Mechanical Properties of 9Cr-RAFM Steel Fabricated by Vacuum Melting

This study investigates the inclusions, microstructures, tensile properties, and impact toughness of reduced-activation ferritic/martensitic (RAFM) steels with different Y/Zr ratio contents. An optical microscope and a scanning electron microscope (SEM) were employed to determine the size and number of inclusions, and SEM and transmission electron microscope were employed to examine the inclusion types. The increase in Y/Zr ratio influenced the prior austenite grain size owing to the pinning effect of the inclusions. The result of this examination showed that the mechanical properties of the steel are closely related to the refinement of prior austenite grain size and as well as the fine submicron-sized inclusions. The average prior austenite grain sizes of the alloys were 14.5, 13.5, and 13.4 μm for the steels with different Y/Zr ratio contents (i.e., 1/2, 5/3, and 11/2, respectively). Moreover, the submicron-sized inclusions in the alloys achieved densities of 4.71 × 10{sup 16}, 4.49 × 10{sup 16}, and 3.84 × 10{sup 16}/m{sup 3}. The ductile-to-brittle transition temperature (DBTT) decreases when the Y/Zr ratio increases to 5/3. However, the DBTT increases when the Y/Zr ratio reaches 11/2 owing to inclusion coarsening. The RAFM steel with Y content of approximately 0.005 wt.% and Zr content of 0.002 wt.% was verified to exhibit an optimized combination of microstructures, tensile properties, and impact toughness.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Influence of Rolling Temperature on the Mechanical Properties and Microstructure of Variable-Plane-Rolled Mg-3Al-1Zn Alloy

AZ31 magnesium alloy was produced via variable-plane rolling (VPR) under different temperatures. The effects of rolling temperature on the microstructure, texture and mechanical properties were investigated. A double-peak basal texture was formed during VPR treatment. Dynamic recrystallization (DRX) was observed during the VPR treatment, and it can reduce the texture intensity owing to the coalescence of sub-grains. Four types of twins were observed in the VPR treatment: {10-12} extension twins, {10-13}, {10-11} contraction twins and {10-11}-{10-12} double twins. The suitable temperature of AZ31 magnesium alloy for VPR treatment is determined as 623 K through experiments with tensile yield strength of 240 MPa, compressive yield strength of 162 MPa and elongation of 13%. Owing to the important impact of temperature on mechanical properties, the alloy was further VPRed with a decrease in temperature pass-by-pass. The high temperature of 623 K at the initial passes randomized the texture, which led to notably high ductility.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Effect of Grain Refining on Properties of a Cast Superaustenitic Stainless Steel

The goal of this study was to evaluate the industrial performance of cast high-alloy superaustenitic 19Cr-17Ni-6Mo stainless steel by refining the as-cast structure. A grain-refined, as-cast structure was achieved by the in situ inoculation with titanium nitrides (TiN) co-precipitated on previously formed spinel (MgAl{sub 2}O{sub 4}) inclusions, thus promoting heterogeneous nucleation of austenite during solidification. A homogenization heat treatment of the casting did not provide significant changes of the as-cast grain macrostructure in either the base or grain-refined steels. However, it was found that a combination of inoculation with heat treatment is an effective way of reducing interdendritic segregation. The industrial performance which includes the mechanical properties, corrosion resistance, and machinability was evaluated in the heat-treated condition for both base and inoculated steels. Tensile testing revealed improvements in ultimate tensile strength, ductility, and yield strength of the inoculated steel. The room-temperature impact properties exhibited a slight decrease in average impact energy but showed reduced variability in the inoculated steel compared to the base steel. The machining results showed that the inoculated steel had a slight improvement in machinability. The inoculated steel exhibited a lower corrosion rate but showed an increase in mass loss due to pitting. The changes in steel performance were linked to microstructure and nonmetallic inclusion families obtained by automated ASPEX SEM/EDX analysis.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Build Orientation Effects on Texture and Mechanical Properties of Selective Laser Melting Inconel 718

The production of components via selective laser melting (SLM) metal additive manufacturing results in microstructures unique to the process that are highly dependent on laser processing parameters and orientation of part geometry relative to the build direction. This study investigates the variation in tensile properties of SLM Inconel 718 at varying angles with respect to build direction. ASTM E8 tensile specimens were built in XY, Z, and B+45 from Z orientations to near-net shape, HIP and heat treated, and tensile tested at room temperature. Orientation dependence of mechanical properties was observed; Z samples had the lowest strength and highest elongation, while XY samples had the highest strength and lowest elongation. Optical, SEM, and EBSD analysis were conducted to probe for microstructure variation that could be the cause of the difference in mechanical properties. Analysis of pole figures and grain maps suggests a preferred grain texture and twinning orientation that aligns with the build direction, which may contribute to the anisotropic enhancement in ductility.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Development of a Squeeze Semisolid High-Pressure Die Casting Process for Magnesium Structural Parts

High-pressure die casting is the most common method used to produce magnesium castings, due to the excellent balance of cost and properties for high production volumes with limitations in terms of final mechanical properties. A newly developed process based on employing low injection speeds, in a range slightly over the standard semisolid speeds with a modified die, with thick gates and high die temperatures has been developed. Despite working with speeds that are not in the lamellar flow, the obtained parts present very low porosity, allowing the use thermal treatments to increase the ductility without producing blisters. The demonstration has been performed in a AM60B magnesium body joint produced by the squeeze casting process. Finally, the microstructure and the mechanical properties of as-cast and T4 heat-treated samples were studied. The results indicate the improvement of the mechanical properties in T4 heat-treated parts; specifically, a 40% improved deformation-to-failure, 40-60% improved penetration force and 90% of energy absorption were possible to obtain employing the newly developed SC + T4 process.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Retained Austenite Attributes and Mechanical Performance of Different Compositions of TRIP Steel Alloys

The main objective of this work is to correlate the different attributes of retained austenite phase in TRIP steel structure with its mechanical properties. Three different chemical compositions were used to produce TRIP steel alloys. The first alloy contains only silicon as a carbide precipitation inhibitor; in the second alloy, silicon is partially replaced with aluminum, while in the third alloy phosphorus is added to the silicon–aluminum alloy. These compositions were proposed in order to avoid the negative effect of silicon during galvanizing. These three steel alloys were cast, homogenized, hot-forged and then subjected to intercritical annealing treatment followed by cooling and isothermal treatment in salt bath with subsequent air-cooling. Microstructural characterization, using optical microscope, SEM and XRD, along with tensile testing was carried out. Retained austenite attributes include volume fraction, carbon content, total carbon content, retained austenite transformable index and its stability coefficient against strain-induced martensite (SIM) transformation. The effect of these attributes on the mechanical properties of the studied TRIP steel alloys was evaluated using tensile test date, i.e., ultimate tensile strength (UTS), ductility, yield strength to UTS ratio, performance index and strain-hardening exponent. The variation of strain-hardening rate and strain-hardening exponent with strain was also considered. The failure behavior of the studied steel alloys was investigated using SEM on tensile-tested specimens. The results show that Si/Al-alloy has the lowest retained austenite transformable index, lowest stability coefficient against SIM transformation, highest performance index and more stable and uniform variation in strain-hardening rate and strain-hardening exponent with strain. These properties satisfy the industrial constrains of the sheets used in automotive industry relating to better mechanical properties and galvanizability.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Effects of Multiple Laser Peening impacts on Mechanical Properties and Microstructure Evolution of 40CrNiMo Steel

The effects of multiple laser peening impacts on mechanical properties and microstructure of 40CrNiMo steel were investigated. The surface residual stress and microhardness of the samples with different treatments were measured. The surface morphologies, tensile behavior and microstructure of the samples before and after laser peening were compared and analyzed. The experimental results showed that laser peening, especially multiple laser peening impacts has significant effects on the microhardness, residual stress and microstructure of 40CrNiMo steel. The surface roughness and the depth of the pit increased with increasing the impact times. After 3 laser peening impacts, the surface microhardness, compressive residual stress, the strength and ductility were significantly improved. Meanwhile, some microstructures, such as sub-grains, the precipitation of carbide and dislocations were also induced in the surface layer. Additionally, the microscopic strengthening mechanism of multiple laser peening impacts on the mechanical properties of 40CrNiMo steel was analyzed in detail.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Main Directions of Recent Works on Al-Zn-Based Alloys for Foundry Engineering

The composition and structural modification of high-aluminum zinc alloys and high-zinc aluminum alloys influence their wear properties and structural stability. The work described has been aimed at improving properties of the sand-cast Al-Zn-based foundry alloys, particularly their ductility and dimensional stability, by melt inoculation and/or change of chemical composition. In a series of studies, high-aluminum Zn-(25-26) wt.% Al-(1-2.5) wt.% Cu and high-zinc Al-(27-30) wt.% Zn-(1.5-2.5) wt.% Cu alloys have been doped with different levels of added Ti and Mn. The alloys’ structure and mechanical properties have been studied using scanning electron microscopy (SEM), light microscopy (LM), dilatometry and pin-on-disk wear measurements. A small addition of Ti introduced with Zn-4Ti master alloy leads to significant grain refinement of the high-aluminum zinc alloys. A small addition of Ti introduced with Al-3Ti-0.15C master alloy leads to significant grain refinement of the high-zinc aluminum alloys. In the ternary alloys, partially replacing Cu with Ti and/or Mn allows dimensional changes to be reduced while preserving good wear properties.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Manufacturing of Ultra-Fine Particle Coal Fly Ash–A380 Aluminum Matrix Composites with Improved Mechanical Properties by Improved Ring Milling and Oscillating Microgrid Mixing

An experimental study is presented of ultra-fine coal fly ash (CFA) aluminum matrix composites produced by successive high-power ring milling of CFA, oscillating microgrid mixing of the CFA–aluminum melt, gravity casting and rapid cooling. Samples corresponding to different CFA concentrations and particle size distributions (1 μm average, or less) are produced and subjected to microstructural and mechanical characterization, including tensile, compressive, impact, hardness and wear testing. While the usual trade-off between increased strength and hardness and reduced ductility and toughness is observed, the obtained ultra-fine particle composites are confirmed to have overall improved mechanical properties compared to composites with larger size particles previously produced by ball milling.

36 MATERIALS SCIENCE↗
DOE OSTI2019

The Effect of Multistage Aging on Mechanical Properties and Microstructure of Forged 7050 Aluminum Alloys

A new four-stage aging treatment, which is composed of pre-aging, retrogression, natural aging (NA) and re-aging, is designed to increase the tensile properties and the fatigue life of forged 7050 aluminum alloy in this work. As compared to traditional T74 and RRA treatments, the four-stage aging-treated sample exhibits the highest tensile properties and ductility. The tensile strength and yield strength are 627 and 608 MPa, respectively, and the elongation is 11.3%. The results of TEM and DSC show that an increased G.P zones and fine η′ phase distributed in the matrix of the alloy are subjected by this new aging processing as compared with T74 and RRA treatments. The natural aging in four-stage aging treatment accelerates the diffusion of Mg vacancies, and promotes the precipitation of G.P zones in grain interior during re-aging stage. On the basis of dislocation shearing mechanism, more dense and fine G.P zones of four-stage aging temper result in the superior tensile strength as compared to T74 and RRA temper. In addition, a combination of shearable precipitates, fine GBPs and narrow PFZs is beneficial to the slip reversibility in the plastic zone at the crack tip, thereby reducing fatigue damage accumulation and increasing the fatigue life.

36 MATERIALS SCIENCE↗
DOE OSTI2019

A Comparative Study on Microstructure, Mechanical and Tribological Properties of A4, AE41, AS41 and AJ41 Magnesium Alloys

Microstructure, tensile and wear properties of as-cast A4 (Mg-4Al), AE41 (Mg-4Al-0.5Ce-0.5La), AS41 (Mg-4Al-1Si) and AJ41 (Mg-4Al-1Sr) alloys were investigated, and the results were compared with each other in this study. Microstructures were investigated by XRD, optical and scanning electron microscopes. Tensile tests were conducted at both room and elevated temperatures. Tribological properties were examined by pin-on-disk wear tests under different applied loads. Microstructure characterizations revealed that the volume fraction of second phases considerably increased by alloying additions of 1 wt.% Ce/La, Si and Sr. The microstructure of A4 alloy consisted of α-Mg grains and divorced β-Mg{sub 17}Al{sub 12} phases. After individual alloying additions of 1 wt.% Ce/La, Si and Sr, the secondary phases were primarily replaced by needle-shaped and massive blocky-shaped Al{sub 11}(Ce,La){sub 3} phases in AE41 alloy, Chinese-script-type Mg{sub 2}Si phases in AS41 alloy and divorced globular-like and massive blocky-shaped Al{sub 4}Sr and (Mg,Al){sub 17}Sr{sub 2} phases in AJ41 alloy. The tensile tests showed that at both room and elevated temperatures alloying additions of 1 wt.% Ce/La, Si and Sr resulted in an increase in the strength but a decrease in the ductility. Among the studied alloys, AS41 alloy exhibited the best strength. Wear test results showed that AE41 and AJ41 alloys similarly exhibited the best wear resistance owing to the presence of hard and dense intermetallics. Abrasion was the main wear mechanism under low applied loads while delamination, adhesion and oxidation mechanisms were majorly observed under high applied loads.

36 MATERIALS SCIENCE↗
DOE OSTI2019

In Situ X-Ray Diffraction Analysis of Face-Centered Cubic Metals Deformed at Room and Cryogenic Temperatures

The present study concerns the cryogenic processing of metals with simultaneous analysis of x-ray diffraction in a synchrotron ring. The mechanical properties improvement related to cryogenic processing of metals is attributed to the partial suppression of dynamic recovery. Thus, commercially pure metals with different stacking fault energies (silver, copper and aluminum) were deformed by uniaxial tensile tests and characterized by in situ x-ray diffraction, at room (293 K) and cryogenic (77 K) temperatures. The cryogenic processing allows a simultaneous improvement in ductility and strength for silver and copper and an improvement in strength for aluminum. This difference in mechanical properties was investigated by means of variations in crystallite size, microstrain and also the amount and size of dimples on the fracture surface. The microstructural refinement at cryogenic temperatures shows a tendency related to the stacking fault energies.

36 MATERIALS SCIENCE↗
DOE OSTI2019

On the Effect of Quenching on Postweld Heat Treatment of Friction-Stir-Welded Aluminum 7075 Alloy

This work focuses on the effect of postweld heat treatment (PWHT) on the mechanical properties and microstructural evolution of aluminum 7075 alloy processed via friction stir welding (FSW). FSW is known to be capable of grain refinement in the nugget zone (NZ). Two different quench media (water and air) were employed for PWHT. Regardless of the quench media, the PWHT led to the occurrence of grain growth in the NZ of the FSWed aluminum 7075 alloy. Abnormal grain growth occurred in the water quenched specimen. It is shown that ductility and strength of FSWed aluminum 7075 alloy are strongly dependent on the quenching rate. Changes in the mechanical properties and microstructure reveal that only at lower cooling rate this alloy is prone to the formation of precipitate-free zones (PFZs) in the vicinity of grain boundaries. Eventually, the PFZs deteriorate mechanical properties of this alloy.

36 MATERIALS SCIENCE↗