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At least 1,333 records · Page 74
All sourcesNASA NTRSDOE OSTI
NASA NTRS2010

Investigating Dynamics of Eccentricity in Turbomachines

A methodology (and hardware and software to implement the methodology) has been developed as a means of investigating coupling between certain rotordynamic and hydrodynamic phenomena in turbomachines. Originally, the methodology was intended for application in an investigation of coupled rotordynamic and hydrodynamic effects postulated to have caused high synchronous vibration in the space shuttle s high-pressure oxygen turbopump (HPOTP). The methodology can also be applied in investigating (for the purpose of developing means of suppressing) undesired hydrodynamic rotor/stator interactions in turbomachines in general. The methodology and the types of phenomena that can be investigated by use of the methodology are best summarized by citing the original application as an example. In that application, in consideration of the high synchronous vibration in the space-shuttle main engine (SSME) HPOTP, it was determined to be necessary to perform tests to investigate the influence of inducer eccentricity and/or synchronous whirl motion on inducer hydrodynamic forces under prescribed flow and cavitation conditions. It was believed that manufacturing tolerances of the turbopump resulted in some induced runout of the pump rotor. Such runout, if oriented with an inducer blade, would cause that blade to run with tip clearance smaller than the tip clearances of the other inducer blades. It was hypothesized that the resulting hydraulic asymmetry, coupled with alternating blade cavitation, could give rise to the observed high synchronous vibration. In tests performed to investigate this hypothesis, prescribed rotor whirl motions have been imposed on a 1/3-scale water-rig version of the SSME LPOTP inducer (which is also a 4-biased inducer having similar cavitation dynamics as the HPOTP) in a magnetic-bearing test facility. The particular magnetic-bearing test facility, through active vibration control, affords a capability to impose, on the rotor, whirl orbits having shapes and whirl rates prescribed by the user, and to simultaneously measure the resulting hydrodynamic forces generated by the impeller. Active control also made it possible to modulate the inducer-blade running tip clearance and consequently effect alternating blade cavitation. The measured hydraulic forces have been compared and correlated with shroud dynamic-pressure measurements.

Baun, Daniel↗
DOE OSTI2020

Full Scale Engine Demonstration of Additively Manufactured High Gamma Prime Turbine Blade

Additive manufacturing (AM), also known as 3D printing, is a rapidly developing technology with tremendous potential in both developmental and production applications. Solar Turbines Incorporated is committed to AM technology development for gas turbine applications. The ability to metal 3D print novel designs of turbine blades capable of actual turbine engine operation would effectively reduce design validation cycle time and allow acquisition of key performance data early in a design campaign. In support of Solar’s advanced manufacturing development and ongoing engine efficiency improvement goals, ORNL and Solar conducted a project to 3D print, machine, inspect, and engine test a full set of Mercury TM 50 stage 2 turbine blades. This full-scale, hot-fired engine demonstration has identified both the capabilities and limitations of the current technologies required to produce turbine hot-section AM components.

36 MATERIALS SCIENCE↗
NASA NTRS1972

New technology in turbine aerodynamics.

Cursory review of some recent work that has been done in turbine aerodynamic research. Topics discussed include the aerodynamic effect of turbine coolant, high work-factor (ratio of stage work to square of blade speed) turbines, and computer methods for turbine design and performance prediction. Experimental cooled-turbine aerodynamics programs using two-dimensional cascades, full annular cascades, and cold rotating turbine stage tests are discussed with some typical results presented. Analytically predicted results for cooled blade performance are compared to experimental results. The problems and some of the current programs associated with the use of very high work factors for fan-drive turbines of high-bypass-ratio engines are discussed. Computer programs have been developed for turbine design-point performance, off-design performance, supersonic blade profile design, and the calculation of channel velocities for subsonic and transonic flowfields. The use of these programs for the design and analysis of axial and radial turbines is discussed.

Glassman, A. J.↗
NASA NTRS1977

Longitudinal shear behavior of several oxide dispersion strengthened alloys

Two commercial oxide dispersion strengthened (ODS) alloys, MA-753 and MA-754, and three experimental ODS alloys, MA-757E, MA-755E, and MA-6000E, were tested in shear at 760 C. Comparisons were made with other turbine-blade and vane alloys. All of the ODS alloys exhibited less shear strength than directionally solidified Mar-M 200 + Hf or than conventionally cast B-1900. The strongest ODS alloy tested, MA-755E, was comparable in both shear and tensile strength to the lamellar directionally solidified eutectic alloy gamma/gamma-prime - delta. Substantial improvements in shear resistance were found for all alloys tested when the geometry of the specimen was changed from one generating a transverse tensile stress in the shear area to one generating a transverse compressive stress. Finally, 760-C shear strength as a fraction of tensile strength was found to increase linearly with the log of the transverse tensile ductility.

Glasgow, T. K.↗
NASA NTRS1980

Evaluation of the effect of elastomeric damping material on the stability of a bearingless main rotor system

The considered investigation was conducted in connection with a contract to design, fabricate, and test a prototype bearingless main rotor (BMR) system. Part of the design process involved an aeroelastic stability investigation in a wind tunnel. Attention is given to a description of model testing, model test results, the description of the full scale wind tunnel configuration, full scale test results, and aspects of correlation with theory. It was found that the complex geometry of the BMR, with 12.5 degrees of nose-up prepitch at the hub and 2.5 degrees of tip-up predroop at the blade attachment clevis, is required to achieve a stable configuration. Subsequent model testing showed that a constrained layer of elastomer material could increase stability at all rotor speeds and collectives tested for a flat strap configuration.

Sheffler, M.↗
NASA NTRS1982

Rotor tip clearance effects on overall and blade-element performance of axial-flow transonic fan stage

The effects of tip clearance on the overall and blade-element performance of an axial-flow transonic fan stage are presented. The 50-centimeter-diameter fan was tested at four tip clearances (nonrotating) from 0.061 to 0.178 centimeter. The calculated radial growth of the blades was 0.040 centimeter at design conditions. The decrease in overall stage performance with increasing clearance is attributed to the loss in rotor performance. For the rotor the effects of clearance on performance parameters extended to about 70 percent of blade span from the tip. The stage still margin based on an assumed operating line decreased from 15.3 to 0 percent as the clearance increased from 0.061 to 0.178 centimeter.

Moore, R. D.↗
DOE OSTI2015

Wind Turbine Development at Montana State University

A survey of wind turbine blade manufacturers, repair companies, wind farm operators, and third party investigators has directed the focus of this investigation on several types of flaws commonly found in wind turbine blades: waviness and porosity/voids. Several commercial scale wind turbine blades were inspected for the development of metrics for the identification, analysis and disposition. Analysis of flaw geometries yielded metrics which utilize specific parameters to physically characterize a defect. Data as it relates flaw parameters to frequencies of occurrence have been complied. Basic statistical analysis shows that the frequency of flaw parameters generally follows standard distributions. A testing program was then developed around this flaw data. Results from static testing indicate that there is strong correlation between flaw parameters and mechanical response. Preliminary results from the in-field data collection effort and coupon level testing have established a protocol by which a defect in a blade can be characterized quantifiably. With this data it is possible to develop probabilistic analysis, damage progression models and criticality assessment tools that will enable improved blade design methodology and the development of a risk management framework which describes the probability of failure for blades with defects.

17 WIND ENERGY↗
DOE OSTI2018

Experimental Evaluation of Advanced Archimedes Hydrodynamic Screw Geometries

There is increasing interest in the application of Archimedes Hydrodynamic Screws (AHS) to generate hydroelectric power. While numerous theoretical and experimental investigations have been published on this application of AHS over the past decade, there have been no experimental evaluations in the literature of blade shapes other than the helicoid. This paper provides the results of bench-scale testing of 3D-printed models to evaluate the performance of various shapes and parameters for AHS.

Straalsund, Jerry L.↗
NASA NTRS1974

Incidence loss for a core turbine rotor blade in a two-dimensional cascade

The effect of incidence angle on the aerodynamic performance of an uncooled core turbine rotor blade was investigated experimentally in a two-dimensional cascade. The cascade test covered a range of incidence angles from minus 15 deg to 15 deg in 5-degree increments and a range of pressure ratios corresponding to ideal exit critical velocity ratios of 0.6 to 0.95. The principal measurements were blade-surface static pressures and cross-channel surveys of exit total pressure, static pressure, and flow angle. The results of the investigation include blade-surface velocity distribution and overall performance in terms of weight flow and loss for the range of incidence angles and exit velocity ratios investigated. The measured losses are also compared with two common methods of predicting incidence loss.

Stabe, R. G.↗
NASA NTRS1975

Reduction of Noise from a Fan Stage for a Turbofan Engine by Use of Long-Chord Acoustically-Treated Stator Vanes

A set of acoustically-treated long-chord vanes was designed to replace the vanes in an existing fan stage to investigate the noise reduction possibilities of both increased stator chord length and a method of incorporating acoustic damping material. The vanes were tested with both active and inactive acoustic surfaces. Results of the inactive tests show significant broadband noise effects with noise reductions in the middle to high frequencies and an increase at low frequencies. No reduction in blade passage tone was observed, but decreases in the overtones were observed. Results of the tests with the active acoustic treatment show large noise reductions over a wide frequency range.

Dittmar, J. H.↗
NASA NTRS1984

Higher harmonic control for rotary wing aircraft

Higher Harmonic Control reduces helicopter airframe vibration through the exercise of rotor blade pitch control at frequencies that are higher harmonics of rotor rotation. Analysis wind tunnel tests and flight tests of this technology with an OH-6A helicopter have led to vibration reduction levels of the order of more than 80 percent. Blade feathering capability at rotor speed harmonics other than the first also promises the improvement of such rotor characteristics as acoustics, aerodynamic efficiency and ground resonance.

Gupta, B. P.↗
NASA NTRS2012

Prediction of BVI Noise for an Active Twist Rotor Using a Loosely Coupled CFD/CSD Method and Comparison to Experimental Data

Numerical predictions of the acoustic characteristics of an Active Twist Rotor (ATR), using two methods to compute the rotor blade aerodynamics and elastic blade motion are compared to experimental data from a wind tunnel test in the NASA Langley Transonic Dynamics Tunnel (TDT) in 2000. The first method, a loosely coupled iterative method, utilizes the Computational Fluid Dynamics (CFD) code OVERFLOW 2 and the Computational Structural Dynamics (CSD) code CAMRAD II. The second method utilizes the CAMRAD II free-wake model only. The harmonic active-twist control to the main rotor blade system is identified with three parameters - harmonic actuation frequency, actuation amplitude, and control phase angle. The resulting aerodynamics and blade motion data from the two methods are then used in the acoustics code PSU-WOPWOP to predict acoustic pressure on a spherical array of equally spaced observers surrounding the rotor. This spherical distribution of pressure is used to compute the sound power level representing baseline and actuated conditions. Sound power levels for three categories of noise are defined as - blade-vortex interaction sound power level (BVIPWL), low frequency sound power level (LFPWL), and overall sound power level, OAPWL. Comparisons with measured data indicate the CFD/CSD analysis successfully captures the trends in sound power levels and the effects of active-twist control at advance ratios of 0.14 and 0.17. The free-wake model predictions show inconsistent sound power levels relative to the trends in the experimental and CFD data. This paper presents the first ever comparison between CFD/CSD acoustic predictions for an active-twist rotor and experimental measurements.

Fogarty, David E.↗
DOE OSTI2026

FOCAL Campaign I: Advanced Wind Turbine Control Strategies

Campaign I of the Floating Offshore-wind Controls Advanced Laboratory Experimental Program (FOCAL) aims to generate a dataset enabling the validation of aerodynamic performance of a scaled turbine mounted on a rigid tower in a fixed condition. The turbine considered in the FOCAL testing campaigns is the IEA-Wind 15MW Reference Wind Turbine. This scaled model is capable of simulating advanced blade-pitch control strategies in a high-quality wind field. The turbine is fully instrumented to record a variety of parameters in real time such as structural loads and dynamics. The test data considered was generated at the University of Maine's Harold Alfond Wind and Wave (W2) testing facility. The Load Cases (LC) considered in this testing campaign are as follows: LC 1.X - Constant wind and blade-pitch with varying rotor speeds LC 2.X - Constant wind and rotor speed with varying blade-pitch LC 3.X - Varying wind with active closed-loop control Detailed properties on the modeled system are found in the following reference: Lenfest E., Floating Offshore-wind Controls Advanced Laboratory (FOCAL) Experimental Program - Campaign I: 1:70 Model-scale Testing of the IEA-Wind 15MW Reference Turbine. UMaine ASCC Report Number 23-40-1183. Details on the results of the verification and validation are found in the following reference: Mendoza, Nicole et al., "Verification and Validation of Model-Scale Turbine Performance and Control for the IEA Wind 15 MW Reference Wind Turbine," Energies, vol. 15, no. 20, 2022, https://doi.org/10.3390/en15207649.

17 WIND ENERGY↗
NASA NTRS1985

Thermal barrier coating life-prediction model development

Life predictions are made for two types of strain-tolerant and oxidation-resistant Thermal Barrier Coating (TBC) systems produced by commercial coating suppliers to the gas turbine industry. The plasma-sprayed TBC system, composed of a low-pressure plasma spray (LPPS) applied oxidation-resistant NiCrAlY bond coating and an air-plasma-sprayed yttria (8 percent) partially stabilized zirconia insulative layer, is applied by both Chromalloy and Klock. The second type of TBC is applied by the electron-beam/physical vapor deposition process by Temescal. Thermomechanical and thermochemical testing of the program TBCs is in progress. A number of the former tests has been completed. Fracture mechanics data for the Chromalloy plasma-sprayed TBC system indicate that the cohesive toughness of the zirconia layer is increased by thermal cycling and reduced by high temperature exposure at 1150 C. Eddy current technology feasibility has been established with respect to nondestructively measuring zirconia layer thickness of a TBC system. High pressure turbine blades have been coated with program TBC systems for a piggyback test in a TFE731-5 turbofan factory engine test. Data from this test will be used to validate the TBC life models.

Strangman, T. E.↗
NASA NTRS1987

Helicopter blade-vortex interaction locations: Scale-model acoustics and free-wake analysis results

The results of a model rotor acoustic test in the Langley 4by 7-Meter Tunnel are used to evaluate a free-wake analytical technique. An acoustic triangulation technique is used to locate the position in the rotor disk where the blade-vortex interaction noise originates. These locations, along with results of the rotor free-wake analysis, are used to define the geometry of the blade-vortex interaction noise phenomena as well as to determine if the free-wake analysis is a capable diagnostic tool. Data from tests of two teetering rotor systems are used in these analyses.

Hoad, Danny R.↗
NASA NTRS1975

Propellers of Minimum Induced Loss, and Water Tunnel Tests of Such a Propeller

The fundamental vortex theory for a single rotation propeller with a finite number of blades is reviewed. The theory leads to the specification of a radial distribution of bound circulation on each blade for minimum induced loss, analogous to the elliptic spanwise distribution of bound circulation on a wing for minimum induced drag. A propeller designed in accord with this theory has been tested in a water tunnel where it exhibited high efficiency in spite of localized cavitating flow. A knowledge of the flow field for an optimum propeller is of value to the airframe designer seeking to maximize the performance of the airplane-propeller combination.

Larrabee, E. E.↗
NASA NTRS1990

Acoustic results of the Boeing model 360 whirl tower test

An evaluation is presented for whirl tower test results of the Model 360 helicopter's advanced, high-performance four-bladed composite rotor system intended to facilitate over-200-knot flight. During these performance measurements, acoustic data were acquired by seven microphones. A comparison of whirl-tower tests with theory indicate that theoretical prediction accuracies vary with both microphone position and the inclusion of ground reflection. Prediction errors varied from 0 to 40 percent of the measured signal-to-peak amplitude.

Watts, Michael E.↗
NASA NTRS2019

Acoustic Testing of the Tiltrotor Test Rig in the National Full-Scale Aerodynamics Complex 40- by 80-Foot Wind Tunnel

The Tiltrotor Test Rig (TTR) was tested in the National Full-Scale Aerodynamics Complex (NFAC) 40- by 80-Foot Wind Tunnel from 2017 to 2018. The rotor system can be configured in airplane mode, with the rotor plane perpendicular to the wind flow, and in helicopter mode, with the rotor plane parallel to the wind flow. Four microphones were placed around the TTR: two on the wind tunnel floor and two on struts. The primary goal of the test was to understand the operational capabilities of the TTR, while also acquiring research data as available. Limited measurements of the blade vortex interaction (BVI) noise of the TTR rotor were taken to not only understand the acoustic testing capabilities of the TTR in the NFAC 40- by 80-Foot Wind Tunnel, but to also compare to previous tests and to be used for future validation studies. In particular, data will be compared to measurements of an XV-15 rotor previously acquired in the NFAC 80- by 120-Foot Wind Tunnel.

Tiltrotor Test Rig↗