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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,315 records · Page 73

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NASA NTRS1990

Transient analysis of chilldown in a cryogenic transfer line

A numerical model was developed, with the SINDA'85/FLUINT program, for calculating the thermal and hydrodynamic transients that occur during the chilldown of a cryogenic transfer line, using a well documented test case to validate the modeling process. Using this model, a total of ten cases were analyzed to evaluate the effects of variable inlet valve position, inlet pressures, and the use of an internal flow liner to promote nucleate boiling. It was found that an efficient transfer line cooldown can be achieved if the inlet flow is throttled, to reduce the flow rate and quality, and an internal flow liner such as Teflon is used.

Martin, T.↗

NASA NTRS1990

Rocket combustion chamber life-enhancing design concepts

NASA continues to pursue technologies which can lead to an increase in life and reduce the costs of fabrication of the Space Shuttle Main Engine. The joint NASA/Air Force Advanced Launch System Program has set its prime objectives to be high reliability and low cost for their new advanced booster engine. In order to meet these objectives, NASA will utilize the results of several ongoing programs to provide the required technologies. An overview is presented of those programs which address life enhancing design concepts for the combustion chamber. Seven different design concepts, which reduce the thermal strain and/or increase the material strength of the combustion chamber liner wall are discussed. Subscale rocket test results are presented, where available, for life enhancing design concepts. Two techniques for reducing chamber fabrication costs are discussed, as well as issues relating to hydrocarbon fuels/combustion chamber liner materials compatibility.

Quentmeyer, R. J.↗

NASA NTRS1990

Airflow Model Testing to Determine the Distribution of Hot Gas Flow and O/F Ratio Across the Space Shuttle Main Engine Main Injector Assembly

Engine 0209, the certification engine for the new Phase 2+ Hot Gas Manifold (HGM), showed severe deterioration of the Main Combustion Chamber (MCC) liner during hot fire tests. One theory on the cause of the damage held that uneven local distribution of the fuel rich hot gas flow through the main injector assembly was producing regions of high oxidizer/fuel (O/F) ratio near the wall of the MCC liner. Airflow testing was proposed to measure the local hot gas flow rates through individual injector elements. The airflow tests were conducted using full scale, geometrically correct models of both the current Phase 2 and the new Phase 2+ HGMs. Different main injector flow shield configurations were tested for each HGM to ascertain their effect on the pressure levels and distribution of hot gas flow. Instrumentation located on the primary faceplate of the main injector measured hot gas flow through selected injector elements. These data were combined with information from the current space shuttle main engine (SSME) power balances to produce maps of pressure, hot gas flow rate, and O/F ratio near the main injector primary plate. The O/F distributions were compared for the different injector and HGM configurations.

Mahorter, L.↗

NASA NTRS1992

Design of a prototype Advanced Main Combustion Chamber for the Space Shuttle Main Engine

Development of a prototype advanced main combustion chamber is underway at NASA Marshall Space Flight Center. The Advanced Main Combustion Chamber (AMCC) project is being approached utilizing a 'concurrent engineering' concept where groups from materials, manufacturing, stress, quality, and design are involved from the initiation of the project. The AMCC design has been tailored to be compatible with the investment casting process. Jacket, inlet/outlet manifolds, inlet/outlet neck coolant flow splitters, support ribs, actuator lugs, and engine controller mounting bracket will all be a part of the one-piece AMCC casting. Casting of the AMCC in a one-piece configuration necessitated a method of forming a liner in its structural jacket. A method of vacuum plasma spraying the liner is being developed. In 1994, the AMCC will be hot-fired on the Technology Test Bed Space Shuttle Main Engine.

Lackey, J. D.↗

NASA NTRS1992

Advanced technology application for combustion chamber concepts

NASA-Marshall is engaged in the development of an Advanced Main Combustion Chamber under the aegis of the Earth-to-Orbit Propulsion Technology Program. AMCC is to be a robust and highly reliable combustion-chamber prototype costing one-third as much as current designs of comparable performance; it will be associated with a reduction of fabrication time by one-half. Attention is presently given to the three component-manufacturing processes used: single-piece investment casting for the structural jacket and manifolds; vacuum plasma spraying, for the combustion liner, and an alternative, platelet-compounded liner.

Tygielski, Kathy S.↗

NASA NTRS1992

Hot fire test results of subscale tubular combustion chambers

Advanced, subscale, tubular combustion chambers were built and test fired with hydrogen-oxygen propellants to assess the increase in fatigue life that can be obtained with this type of construction. Two chambers were tested: one ran for 637 cycles without failing, compared to a predicted life of 200 cycles for a comparable smooth-wall milled-channel liner configuration. The other chamber failed at 256 cycles, compared to a predicted life of 118 cycles for a comparable smooth-wall milled-channel liner configuration. Posttest metallographic analysis determined that the strain-relieving design (structural compliance) of the tubular configuration was the cause of this increase in life.

Kazaroff, John M.↗

NASA NTRS1993

Emission line gas in early-type galaxies: Kinematics and physical conditions

Recent studies have found line emission gas in nearby early-type galaxies, but the properties of the emission-line gas in these 'normal' galaxies remain enigmatic. In terms of activity in the nucleus, these LINER-like galaxies form an important link between giant H 2 region galaxies and low-luminosity Seyferts. Despite their large numbers and evolutionary significance, we do not know whether these galaxies form a homogeneous class of objects; nor do we know how the distribution and kinematics of the line emission gas are affected by the host galaxy's environment or by the properties of the central engine, if present. To address these issues we are conducting a magnitude and volume limited survey of nearby early-type galaxies at Lick Observatory and the Michigan-Dartmouth-MIT Observatory. We have selected approximately 100 galaxies from radio catalogs. A large sample is necessary because while studies of individual 'LINERS' have led to a certain understanding of the phenomenon, these studies have not provided a global framework. Here we present results from our first run of medium resolution (approximately 5 A FWHM) spectroscopy. Kinematic data and line ratios determined along the major and minor axes of 6 galaxies are discussed. The information gleaned from spectroscopic data, when combined with data at other wavelengths, will enable a thorough investigation into the nature of low luminosity nuclear activity.

Deustua, S. E.↗

NASA NTRS1993

Interplanetary meteoroid debris in LDEF metal craters

We have examined craters in Al and Au LDEF surfaces to determine the nature of meteoroid residue in the rare cases where projectile material is abundantly preserved in the crater floor. Typical craters contain only small amounts of residue and we find that less than 10 percent of the craters in Al have retained abundant residue consistent with survival of a significant fraction (greater than 20 percent) of the projectile mass. The residue-rich craters can usually be distinguished optically because their interiors are darker than ones with little or no apparent projectile debris. The character of the meteoroid debris in these craters ranges from thin glass liners, to thick vesicular glass containing unmelted mineral fragments, to debris dominated by unmelted mineral fragments. In the best cases of meteoroid survival, unmelted mineral fragments preserve both information on projectile mineralogy as well as other properties such as nuclear tracks caused by solar flare irradiation. The wide range of the observed abundance and alteration state of projectile residue is most probably due to differences in impact velocity. The crater liners are being studied to determine the composition of meteoroids reaching the Earth. The compositional types most commonly seen in the craters are: (1) chondritic (Mg, Si, S, Fe in approximately solar proportions), (2) Mg silicate. amd (3) iron sulfide. These are also the most common compositional types of extraterrestrial particle types collected in the stratosphere. The correlation between these compositions indicates that vapor fractionation was not a major process influencing residue composition in these craters. Although the biases involved with finding analyzable meteoroid debris in metal craters differ from those for extraterrestrial particles collected in and below the atmosphere, there is a common bias favoring particles with low entry velocity. For craters this is very strong and probably all of the metal craters with abundant residue were caused by asteroidal dust impacting at minimum velocities.

Brownlee, D. E.↗

NASA NTRS1992

Fabrication of carbon-carbon heat pipes for space nuclear power applications

Significant advancements have been made in the development of lightweight, high performance, carbon-carbon heat pipes for space nuclear power applications. The subject program has progressed through the concept definition and feasibility analysis stages to the current test article component fabrication and assembly phase. This concept utilizes a carbon-carbon tube with integrally woven fins as the primary structural element and radiative surface, Nb-1Zr liners to contain a potassium working fluid, and welded end caps and fill tubes. Various tests have been performed in the development of suitable liner bonding techniques and in the assessment of material stability.

Rovang, Richard D.↗

NASA NTRS1993

Plasma arc welding repair of space flight hardware

A technique to weld repair the main combustion chamber of Space Shuttle Main Engines has been developed. The technique uses the plasma arc welding process and active cooling to seal cracks and pinholes in the hot-gas wall of the main combustion chamber liner. The liner hot-gas wall is made of NARloy-Z, a copper alloy previously thought to be unweldable using conventional arc welding processes. The process must provide extensive heat input to melt the high conductivity NARloy-Z while protecting the delicate structure of the surrounding material. The higher energy density of the plasma arc process provides the necessary heat input while active water cooling protects the surrounding structure. The welding process is precisely controlled using a computerized robotic welding system.

Hoffman, David S.↗

NASA NTRS1952

Effects of Internal Configuration on Afterburner Shell Temperatures

A brief investigation was conducted in the altitude wind tunnel to determine the extent to which the afterburner shell cooling problem could be alleviated by internal configuration changes. Data were obtained with and without a cooling liner installed and for variations in the radial fuel distribution and in the radial distribution in flame-seat area. Consideration is given to the effects on both shell temperature and afterburner performance. In the range of fuel-air ratio investigated, the use of a cooling liner resulted in substantial reductions in shell temperature with no penalty in performance. Appreciable reductions in afterburner shell temperature were made possible by control of the radial fuel distribution; however, the effects on performance are uncertain and may depend on other variables not investigated. No direct relation was found between shell temperature and the clearance between the flame holder and the shell; however, some cooling effect may possibly be achieved by varying the clearance.

TURBINES, GAS - AFTERBURNING↗

NASA NTRS1957

Preliminary investigation of the altitude performance of pentaborane and a pentaborane : JP-4 blend in an experimental 9.5-inch-diameter tubular combustor

A preliminary investigation was conducted to determine the altitude performance of pentaborane and a blend fuel of 64.2 percent pentaborane in JP-4 fuel in a tubular combustor of a current production type turbojet engine. A combustor was developed that was 4 inches shorter than standard. It contained a porous wire-cloth liner barrel and dome and an air-atomizing fuel nozzle. Deposits on the liner barrel and dome were virtually nonexistent. The combustion efficiency of 90 to 94 percent for pentaborane and approximately 90 percent for the blend. Outlet temperature profiles were marginal; however, the developed combustor provided lower pressure losses than obtained in conventional combustors.

COMBUSTION - TURBINE ENGINES↗

NASA NTRS1955

Modified Tubular Combustors as High-temperature Gas Generators

A pair of combustors and transition liners in a quarter-annular, direct-connect assembly was operated at temperatures up to 2400 degrees F to determine the feasibility of using production-type combustor systems as high-tmeperature gas generators for turbine-cooling studies. Operation at high temperatures for 32 hours was possible when minor liner modifications were made that provided greater cooling-air flow between the turbine casing and interior components.

Friedman, Robert↗

NASA NTRS1956

Investigation of Afterburner Combustion Screech and Methods of Its Control at High Combustor Pressure Levels

Various methods for the control of afterburner combustion screech at afterburner-inlet total pressures of from 4000 to 6400 pounds per square foot absolute were investigated experimentally. In general, the range of afterburner fuel- air ratios in which screech occurred and the intensity of screech did not vary appreciably in the range of pressures covered. However, several configurations which had mild screech tendencies at the lower pressures were screech-free, or nearly so, at higher pressure levels. Screech was successfully eliminated over the range of pressures and fuel- air ratios investigated by several devices including a 20- inch length of corrugated louvered liner at the afterburner wall, a 7-inch perforated shroud around the outer ring of a 2-ring V- gutter flame holder, and a 2- ring V- gutter flame holder fabricated from perforated sheet metal. A 20-inch length of cylindrical liner spaced 5/8 inch from the afterburner wall and perforated with 3/16- inch- diameter holes on 1/2- inch centers did not entirely eliminate screech, but a 36- inch length of the same material did.

Arthur M. Trout↗

NASA NTRS1993

Plasma arc welding repair of space flight hardware

Repair and refurbishment of flight and test hardware can extend the useful life of very expensive components. A technique to weld repair the main combustion chamber of space shuttle main engines has been developed. The technique uses the plasma arc welding process and active cooling to seal cracks and pinholes in the hot-gas wall of the main combustion chamber liner. The liner hot-gas wall is made of NARloyZ, a copper alloy previously thought to be unweldable using conventional arc welding processes. The process must provide extensive heat input to melt the high conductivity NARloyZ while protecting the delicate structure of the surrounding material. The higher energy density of the plasma arc process provides the necessary heat input while active water cooling protects the surrounding structure. The welding process is precisely controlled using a computerized robotic welding system.

Hoffman, David S.↗

NASA NTRS1993

Flow visualization study in high aspect ratio cooling channels for rocket engines

The structural integrity of high pressure liquid propellant rocket engine thrust chambers is typically maintained through regenerative cooling. The coolant flows through passages formed either by constructing the chamber liner from tubes or by milling channels in a solid liner. Recently, Carlile and Quentmeyer showed life extending advantages (by lowering hot gas wall temperatures) of milling channels with larger height to width aspect ratios (AR is greater than 4) than the traditional, approximately square cross section, passages. Further, the total coolant pressure drop in the thrust chamber could also be reduced, resulting in lower turbomachinery power requirements. High aspect ratio cooling channels could offer many benefits to designers developing new high performance engines, such as the European Vulcain engine (which uses an aspect ratio up to 9). With platelet manufacturing technology, channel aspect ratios up to 15 could be formed offering potentially greater benefits. Some issues still exist with the high aspect ratio coolant channels. In a coolant passage of circular or square cross section, strong secondary vortices develop as the fluid passes through the curved throat region. These vortices mix the fluid and bring lower temperature coolant to the hot wall. Typically, the circulation enhances the heat transfer at the hot gas wall by about 40 percent over a straight channel. The effect that increasing channel aspect ratio has on the curvature heat transfer enhancement has not been sufficiently studied. If the increase in aspect ratio degrades the secondary flow, the fluid mixing will be reduced. Analysis has shown that reduced coolant mixing will result in significantly higher wall temperatures, due to thermal stratification in the coolant, thus decreasing the benefits of the high aspect ratio geometry. A better understanding of the fundamental flow phenomena in high aspect ratio channels with curvature is needed to fully evaluate the benefits of this geometry. The fluid dynamic and conjugate heat transfer problem of high aspect ratio rocket engine coolant channels are being investigated numerically, but these efforts have been hampered by a lack of validating data. Wall temperature data is available for the conjugate problem for channels without curvature and aspect ratio = 5.0, and unheated fluid dynamic data are available for square and circular cross section channels with curvature at Reynold's numbers up to 40,000. But the effects of aspect ratio on secondary flow development have not been experimentally studied. To provide some insight into the effects of channel aspect ratio on secondary flow and to qualitatively provide anchoring for the numerical codes, a flow visualization experiment was initiated at the NASA Lewis Research Center.

Meyer, Michael L.↗

NASA NTRS1994

Advanced diesel engine component development program, tasks 4-14

This report summarizes the Advanced Diesel Engine Component Development (ADECD) Program to develop and demonstrate critical technology needed to advance the heavy-duty low heat rejection engine concept. Major development activities reported are the design, analysis, and fabrication of monolithic ceramic components; vapor phase and solid film lubrication; electrohydraulic valve actuation; and high pressure common rail injection. An advanced single cylinder test bed was fabricated as a laboratory tool in studying these advanced technologies. This test bed simulates the reciprocator for a system having no cooling system, turbo compounding, Rankine bottoming cycle, common rail injection, and variable valve actuation to achieve fuel consumption of 160 g/kW-hr (.26 lb/hp-hr). The advanced concepts were successfully integrated into the test engine. All ceramic components met their functional and reliability requirements. The firedeck, cast-in-place ports, valves, valve guides, piston cap, and piston ring were made from silicon nitride. Breakthroughs required to implement a 'ceramic' engine included the fabrication of air-gap cylinder heads, elimination of compression gaskets, machining of ceramic valve seats within the ceramic firedeck, fabrication of cast-in-place ceramic port liners, implementation of vapor phase lubrication, and elimination of the engine coolant system. Silicon nitride valves were successfully developed to meet several production abuse test requirements and incorporated into the test bed with a ceramic valve guide and solid film lubrication. The ADECD cylinder head features ceramic port shields to increase insulation and exhaust energy recovery. The combustion chamber includes a ceramic firedeck and piston cap. The tribological challenge posed by top ring reversal temperatures of 550 C was met through the development of vapor phase lubrication using tricresyl phosphate at the ring-liner interface. A solenoid-controlled, variable valve actuation system that eliminated the conventional camshaft was demonstrated on the test bed. High pressure fuel injection via a common rail system was also developed to reduce particulate emissions.

Kaushal, Tony S.↗

NASA NTRS1995

Ultraviolet to optical spectral distributions of northern star-forming galaxies

We report spectral energy distribution from the UV to the optical for a sample of 31 northern star-forming galaxies. We also present measurements for emission-line fluxes, continuum levels, and equivalent widths of absorption features for each individual spectrum as well as averages for the eight galactic activity classes, including normal, starburst, Seyfert 2, blue compact dwarf, blue compact, Low-Inonization Nuclear Emission Regions (LINER), H II, and combination LINER-H II galaxies.

Mcquade, Kerry↗