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At least 1,315 records · Page 73
All sourcesNASA NTRSDOE OSTI
DOE OSTI2013

Effect of re-melting on particle distribution and interface formation in SiC reinforced 2124Al matrix composite

The interface between metal matrix and ceramic reinforcement particles plays an important role in improving properties of the metal matrix composites. Hence, it is important to find out the interface structure of composite after re-melting. In the present investigation, the 2124Al matrix with 10 wt.% SiC particle reinforced composite was re-melted at 800 °C and 900 °C for 10 min followed by pouring into a permanent mould. The microstructures reveal that the SiC particles are distributed throughout the Al-matrix. The volume fraction of SiC particles varies from top to bottom of the composite plate and the difference increases with the decrease of re-melting temperature. The interfacial structure of re-melted 2124Al–10 wt.%SiC composite was investigated using scanning electron microscopy, an electron probe micro-analyzer, a scanning transmission electron detector fitted with scanning electron microscopy and an X-ray energy dispersive spectrometer. It is found that a thick layer of reaction product is formed at the interface of composite after re-melting. The experimental results show that the reaction products at the interface are associated with high concentration of Cu, Mg, Si and C. At re-melting temperature, liquid Al reacts with SiC to form Al{sub 4}C{sub 3} and Al–Si eutectic phase or elemental Si at the interface. High concentration of Si at the interface indicates that SiC is dissociated during re-melting. The X-ray energy dispersive spectrometer analyses confirm that Mg- and Cu-enrich phases are formed at the interface region. The Mg is segregated at the interface region and formed MgAl{sub 2}O{sub 4} in the presence of oxygen. The several elements identified at the interface region indicate that different types of interfaces are formed in between Al matrix and SiC particles. The Al–Si eutectic phase is formed around SiC particles during re-melting which restricts the SiC dissolution. - Highlights: • Re-melted composite shows homogeneous particle distribution • Thick reaction products are observed at the interface • Carbide is identified at interface due to SiC dissolution at high temperature • Reaction products are also Si enrich phase • Mg and Cu segregated and formed MgAl{sub 2}O{sub 4}, CuMgAl{sub 2} phase at grain boundary.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Phase transformations in a Cu−Cr alloy induced by high pressure torsion

Phase transformations induced by high pressure torsion (HPT) at room temperature in two samples of the Cu-0.86 at.% Cr alloy, pre-annealed at 550 °C and 1000 °C, were studied in order to obtain two different initial states for the HPT procedure. Observation of microstructure of the samples before HPT revealed that the sample annealed at 550 °C contained two types of Cr precipitates in the Cu matrix: large particles (size about 500 nm) and small ones (size about 70 nm). The sample annealed at 1000 °C showed only a little fraction of Cr precipitates (size about 2 μm). The subsequent HPT process resulted in the partial dissolution of Cr precipitates in the first sample and dissolution of Cr precipitates with simultaneous decomposition of the supersaturated solid solution in another. However, the resulting microstructure of the samples after HPT was very similar from the standpoint of grain size, phase composition, texture analysis and hardness measurements. - Highlights: • Cu−Cr alloy with two different initial states was deformed by HPT. • Phase transformations in the deformed materials were studied. • SEM, TEM and X-ray diffraction techniques were used for microstructure analysis. • HPT leads to formation the same microstructure independent of the initial state.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Characterizing precipitate evolution of an Al–Zn–Mg–Cu-based commercial alloy during artificial aging and non-isothermal heat treatments by in situ electrical resistivity monitoring

In situ electrical resistivity monitoring technique was employed to continuously evaluate the precipitate evolution of an Al–Zn–Mg–Cu-based commercial alloy during typical artificial aging treatments. The effects of artificial aging on the precipitates stability during non-isothermal heat treatments were also explored. Conventional hardness test, transmission electron microscopy and differential scanning calorimetry were also adopted to verify the electrical resistivity results. The results indicated that both the precipitation process and its timely rate could be followed by the monitored electrical resistivity during artificial aging treatments. The electrical resistivity results gave overall information on continuous precipitation and dissolution processes, especially under high heating rates. Samples artificial aging heat treated at 120 °C for 24 h followed by aging at 150 °C for 24 h presented more stable state and coarser precipitates than the samples only artificial aging heat treated at 120 °C for 24 h or triple artificial aging heat treated at 120 °C/24 h + 195 °C/15 min + 120 °/24 h. While the incoherent η precipitates in the samples artificial aging heat treated at 120 °C for 24 h followed by aging at 150 °C for 24 h were more easiness to coarsening and dissolve during non-isothermal heat treatments as well. - Highlights: • In situ electrical resistivity monitoring technique was employed on an Al-Zn-Mg-Cu alloy. • The precipitate evolution during typical artificial aging treatments was studied. • The precipitate stability during non-isothermal heat treatments was explored. • The electrical resistivity wonderfully monitored continuous precipitation and dissolution. • The alloy submitted to a T7 treatment presents a more stable state during heating due to incoherent η precipitates.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Investigation of carbon segregation during low temperature tempering in a medium carbon steel

Low temperature tempering is important in improving the mechanical properties of steels. In this study, the thermoelectric power method was employed to investigate carbon segregation during low temperature tempering ranging from 110 °C to 170 °C of a medium carbon alloyed steel, combined with micro-hardness, transmission electron microscopy and atom probe tomography. Evolution of carbon dissolution from martensite and segregation to grain boundaries/interfaces and dislocations were investigated for different tempering conditions. Carbon concentration variation was quantified from 0.33 wt.% in quenching sample to 0.15 wt.% after long time tempering. The kinetic of carbon diffusion during tempering process was discussed through Johnson-Mehl-Avrami equation. - Highlights: • The thermoelectric power (TEP) was employed to investigate the low temperature tempering of a medium carbon alloyed steel. • Evolution of carbon dissolution was investigated for different tempering conditions. • Carbon concentration variation was quantified from 0.33 wt.% in quenching sample to 0.15 wt.% after long time tempering.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Controlling the MC and M2C carbide precipitation in Ferrium® M54® steel to achieve optimum ultimate tensile strength/fracture toughness balance

Highlights: • Small and uniformly distributed undissolved Ti-rich MC carbides control the grain size during the austenitization • High austenitizing temperature (1060°C) allows the full dissolution of the coarse carbides (size > several of 100nm) • Intensive nanometer-sized carbides precipitate during tempering thanks to the high supersaturation of alloying elements • Coarse carbides dissolution and nanometer-size carbides precipitation is necessary to achieve high UTS/K{sub I}C balance - Abstract: Ferrium® M54® exhibits an excellent UTS/K{sub 1C} balance allowing its application in aeronautical structures. This steel belongs to the Co-Ni UHS steels family with M{sub 2}C nanometer-size carbide precipitation during tempering. These steels provide very high strength with a very good fracture toughness thanks to the M{sub 2}C fine precipitation during tempering, but also because coarse particles are dissolved during austenitizing without grain coarsening. The goal of this article is to identify the different carbide populations in M54®. A small addition of Ti in M54® forms a Ti-rich MC carbide precipitation that is stable at high temperature. Consequently, during austenitization at 1060 °C, all other types of coarse carbides are dissolved in the matrix without grain coarsening. As a very small part of the initial carbon content is needed to form MC carbides, efficient and intensive nanometric M{sub 2}C carbide precipitation takes place during tempering, leading to very high final strength. Due to this double precipitation of carbides in M54®, the steel achieves an outstanding UTS/K{sub 1C} balance.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effect of secondary phase particles on thermal stability of ultra-fine grained Mg-4Y-3RE alloy prepared by equal channel angular pressing

Highlights: • UFG structure with grain size of ~340 nm was achieved in WE43 by ECAP. • Fine Mg{sub 5}RE particles are responsible for microstructural stability up to 280 °C. • Segregation of Y and RE solutes in grain boundaries was observed. • Hardening at 200–280 °C was observed due to segregation and precipitation. • Effect of particles dissolution and grain growth on softening was discussed. - Abstract: As-cast magnesium alloy WE43, containing yttrium and rare earth elements, was processed by equal channel angular pressing (ECAP). The processing led to a significant grain refinement together with a massive precipitation of the secondary phase particles. Thermal stability of the ultra-fine grain (UFG) structure together with microstructural changes due to exposure to elevated temperatures were studied by several complementary techniques in the temperature range of 160–500 °C. It was found that UFG structure consisting of grains with size of ~340 nm and high density of Mg{sub 5}RE particles is stable up to 280 °C for 1 h of annealing. Moreover, only negligible change of the microstructure occurred after annealing for 16 h at 250 °C. Excellent thermal stability of UFG structure was caused by fine Mg{sub 5}RE particles, which suppressed the grain growth. Exceeding the limit of thermal stability of these particles above 280 °C resulted in material softening. Moreover, statistically significant hardening of the UFG material occurred in the temperature range of 200–280 °C. Segregation of yttrium and rare earth elements and eventually precipitation at grain boundaries was proved to be responsible for observed hardening by in-situ and ex-situ transmission electron microscope and positron annihilation spectroscopy analysis. Finally, individual effect of particles dissolution and grain growth on the material softening was investigated and discussed.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Influence of temperature on the lattice misfit and elastic moduli of a Ni based single crystal superalloy with high volume fraction of γ′ phase

Highlights: • The variation of the lattice misfit with temperature in a Ni based single-crystal superalloy with high volume fraction of γ' phase was determined by high-temperature X-ray diffraction (HT-XRD) technique at temperatures between 25 °C and 1200 °C. • When the temperature was higher than 1100 °C, the γ' phase obviously dissolved, leading to a lower content of Mo and Re in the γ phase, and then resulted in a smaller absolute value of the lattice misfit. • The contribution of dissolution of γ′ phase to the reduction of the misfit increased with rising temperature and reached 29.5% at 1200 °C. • When the temperature exceeded 1100 °C, the difference of elastic moduli of γ and γ′ phases increased with rising temperature was attributed to the elastic modulus of γ phase decreased significantly. - Abstract: The variation of the lattice parameter with temperature in a Ni based single-crystal superalloy with high volume fraction of γ′ phase IC32 was determined by high-temperature X-ray diffraction (HT-XRD) technique at temperatures between 25 °C and 1200 °C. The effects of the temperature, especially the ultra-high temperature (beyond 1100 °C), on lattice misfit, elastic moduli, γ′ volume fraction and composition of γ, γ′ phases were investigated in this study. The results show that the absolute value of lattice misfit first increased and then decreased with increasing temperature and reached the maximum of 0.53% at 1100 °C. When the temperature was higher than 1100 °C, the γ′ precipitate obviously dissolved, leading to a lower content of Mo and Re in the γ phase, and then resulted in a smaller absolute value of lattice misfit. The contribution of dissolution of γ′ phase to the reduction of the misfit increased with rising temperature and reached 29.5% at 1200 °C. Moreover, when the temperature was above 1100 °C, the elastic moduli of the γ phase and alloy decreased significantly, while this phenomenon was not observed in the γ′ phase.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effect of intermediate annealing time on microstructure, texture and mechanical properties of Al-Mg-Si-Cu alloy

Highlights: • Long intermediate annealing time could be beneficial to the improvement of deep drawability. • Long intermediate annealing time could give rise to more particles with a larger average size. • As intermediate annealing time increases, strength will change and it has no positive correlation with annealing time, • A particle dissolution model is proposed to illustrate the variation of the strengths with intermediate annealing time. - Abstract: The effect of intermediate annealing time on the microstructure, texture and mechanical properties of Al-Mg-Si-Cu alloys was studied by mechanical properties, microstructure and texture characterization in the present study. The results show that the intermediate annealing time has some influence on the microstructure, recrystallization texture, and final mechanical properties. After the pre-aging treatment and natural aging treatment (T4P treatment), in contrast to the sheet with short intermediate annealing time, the sheet with long intermediate annealing time possesses higher plastic strain ratio r value. Strength has no positive correlation with annealing time, and when applying the annealing time of 16 h, the strength is highest. Before solution treatment, the sheet with long intermediate annealing time has more particles with a larger average size, compared with the sheet with short intermediate annealing time. After solution treatment, they possess the similar recrystallization equiaxed grain structure and recrystallization texture. The sheet with short intermediate annealing time is comprised of Cube{sub ND} {001} <310>, Goss {110}<001> and P {011}<122> orientations, while the sheet with long intermediate annealing time possesses weak texture including Cube{sub ND} {001}<310>, Goss {110}<001> and {015}<751> orientations. Finally, a particle dissolution model during solution treatment is proposed to explain the variation of strength with annealing time.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Mechanism of chlorine-induced stress corrosion cracking of two 304 SS heats in simulated marine environment through in situ X-ray tomography and diffraction: Role of deformation induced martensite and crack branching

In this work, In-situ synchrotron x-ray tomography and diffraction experiments were conducted on two heats of 304SS undergoing chlorine-induced stress-corrosion-cracking (CISCC) in a simulated marine environment. The role of deformation induced martensite on CISCC was investigated through diffraction analysis where no significant amount of martensite was found to form during CISCC, indicating that it may not play a significant role in affecting the process. Tomography combined with stress-intensity analysis revealed the influence of stress-intensity on branching types with single crack growth, micro-branching, and macro-branching. Post experimental electron microscopy characterization revealed the presence of FeCl 2 , CrCl 2 , and NiCl 2 ·6H 2 O compounds at the crack, which infers a dissolution mechanism during the experiment. A dissolution mechanism highlighting the synergy between stress and corrosion was proposed to explain chlorine-induced stress-corrosion-cracking and crack branching.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Surfactant-assisted synthesis of mono-dispersed cubic BaTiO{sub 3} nanoparticles

Mono-dispersed BaTiO{sub 3} nanoparticles have been prepared via the assistance of capping agent poly(vinylpyrrolidone) (PVP). - Highlights: • BaTiO{sub 3} nanoparticles with single cubic crystal structure. • Poor dispersibility of nanoparticles has been overcome by in situ modification way. • Growth competition between BaTiO3 core and polymer shell. - Abstract: In this study, poly(vinylpyrrolidone)-assisted synthesis of mono-dispersed BaTiO{sub 3} nanoparticles have been reported. The various processing parameters, namely, refluxing temperature, KOH concentration, and poly(vinylpyrrolidone) concentration, have been varied, and the effects on the growth of BaTiO{sub 3} particles have been analyzed systematically. X-ray diffraction studies indicated that poly(vinylpyrrolidone) did not affect the crystal structure, but rather influenced the crystal lattice structure. In addition, the use of surfactant poly(vinylpyrrolidone) hindered the agglomeration of the nanoparticles, and facilitated the formation of mono-dispersed core–shell organic/inorganic hybrid nanocomposite. Furthermore, the mineralizer KOH promoted the dissolution of reactants and promoted the crystallization of BaTiO{sub 3} particles. Accordingly, the dissolution-precipitation scheme was believed to be the mechanism underlying the formation of BaTiO{sub 3} particles. This was further substantiated by the experimental observations, which indicated that the nucleation and crystallization of the particles was affected by the KOH concentration in the reaction system. Finally, the formation of mono-dispersed core–shell nanocomposites proceeded via reaction limited cluster aggregation. We believe that the method proposed in this study could be extended for the synthesis of mono-dispersed nanoparticles for industrial applications.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Thermodynamic data of Ba{sub 0.6}Sr{sub 0.4}Co{sub 0.8}Fe{sub 0.2}O{sub 3−δ} SOFC cathode material

Graphical abstract: Partial molar energy of oxygen dissolution (ΔG{sup −}{sub O{sub 2}}) and equilibrium partial pressure of oxygen (log⁡p{sub O{sub 2}}) of perovskite material with the composition Ba{sub 0.6}Sr{sub 0.4}Co{sub 0.8}Fe{sub 0.2}O{sub 3−δ} as a function of temperature. - Highlights: • We report relevant data for thermodynamic stability of Ba{sub 0.6}Sr{sub 0.4}Co{sub 0.8}Fe{sub 0.2}O{sub 3−δ} perovskite compound. • Temperature of structural transformations related to the charge compensation of the material system is evidenced. • The results are discussed based on the properties-defect structure relationship. - Abstract: The compound Ba{sub 0.6}Sr{sub 0.4}Co{sub 0.8}Fe{sub 0.2}O{sub 3−δ} with perovskite structure has been studied focusing mainly on the thermodynamic stability in correlation to the change in the oxygen stoichiometry. The thermochemical behavior has been investigated from room temperature to 1300 K by thermal gravimetry and differential thermal analysis in air and by calorimetry in scanning mode in Argon. The temperature dependence of enthalpy (ΔH{sup T}{sub 298}) in the temperature range of 300–900 K was measured by drop calorimetry. Thermodynamic properties represented by the relative partial molar free energies, enthalpies and entropies of oxygen dissolution in the perovskite phase, as well as the equilibrium partial pressures of oxygen have been obtained in the temperature range of 823–1273 K using solid electrolyte electrochemical cells (EMF). The influence of the oxygen stoichiometry on the thermodynamic properties was examined using a coulometric titration technique coupled with EMF measurements. The results are discussed based on the strong correlation between the energetic parameters and the charge compensation of the material system.

36 MATERIALS SCIENCE↗
DOE OSTI2016

High-temperature electrochemical performance of low-cost La–Ni–Fe based hydrogen storage alloys with different preparation methods

Highlights: • Effects of four different preparation processes were studied at 20/60 °C. • All NS + HT, RS and RS + HT processes can optimize the thermodynamic performance. • The HT process can provoke the precipitation of A{sub 2}B{sub 7} and leads to a poor cycling life. • Al exhibits the most remarkable dissolution for all the alloys, especially at 60 °C. - Abstract: In order to optimize the microstructure and high temperature electrochemical performances of low-cost AB{sub 5}-type Ml(NiMnAl){sub 4.2}Co{sub 0.3}Fe{sub 0.5} hydrogen storage electrode alloys, four different preparation methods including normal solidification (NS), normal solidification and 900 °C heat treatment (NS + HT), rapid solidification (RS), rapid solidification and 900 °C heat treatment (RS + HT) were adopted in this work. All alloys exhibit CaCu{sub 5} type hexagonal structure and there is a small amount of A{sub 2}B{sub 7} phase in NS + HT and RS + HT alloys. It is found the using of HT process can decrease the hydrogen equilibrium plateau pressure, the plateau slope and hysteresis at 40, 60 and 80 °C. The NS + HT and RS + HT alloys also possess better activation, high rate discharge performance, larger discharge capacity, but poor cycling performance due to the existence of A{sub 2}B{sub 7} phase which can accelerate dissolution of Ni, Mn and Fe elements in KOH alkaline electrolyte. The RS process can make alloy exhibit the best cycling performance especially at 60 °C.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Conversion of Nuclear Waste into Nuclear Waste Glass: Experimental Investigation and Mathematical Modeling

The melter feed, slurry, or calcine charged on the top of a pool of molten glass forms a floating layer of reacting material called the cold cap. Between the cold-cap top, which is covered with boiling slurry, and its bottom, where bubbles separate it from molten glass, the temperature changes by up to 1000 K. The processes that occur over this temperature interval within the cold cap include liberation of gases, conduction and consumption of heat, dissolution of quartz particles, formation and dissolution of intermediate crystalline phases, and generation of foam and gas cavities. These processes have been investigated using thermal analyses, optical and electronic microscopies, x-ray diffraction, as well as other techniques. Properties of the reacting feed, such as heat conductivity and density, were measured as functions of temperature. Investigating the structure of quenched cold caps produced in a laboratory-scale melter complemented the crucible studies. The cold cap consists of two main layers. The top layer contains solid particles dissolving in the glass-forming melt and open pores through which gases are escaping. The bottom layer contains bubbly melt or foam where bubbles coalesce into larger cavities that move sideways and release the gas to the atmosphere. The feed-to-glass conversion became sufficiently understood for representing the cold-cap processes via mathematical models. These models, which comprise heat transfer, mass transfer, and reaction kinetics models, have been developed with the final goal to relate feed parameters to the rate of glass melting.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2022

Iron acquisition and mineral transformation by cyanobacteria living in extreme environments

Iron is an essential micronutrient for most living organisms, including cyanobacteria. These microorganisms have been found in Earth's driest polar and non-polar deserts, including the Atacama Desert, Chile. Iron-containing minerals were identified in colonized rock substrates from the Atacama Desert, however, the interactions between microorganisms and iron minerals remain unclear. In the current study, we determined that colonized gypsum rocks collected from the Atacama Desert contained both magnetite and hematite phases. A cyanobacteria isolate was cultured on substrates consisting of gypsum with embedded magnetite nanoparticles. Transmission electron microscopy imaging revealed a significant reduction in the size of magnetite nanoparticles due to their dissolution, which occurred around the microbial biofilms. Concurrently, hematite was detected, likely from the oxidation of the magnetite nanoparticles. Higher cell counts and production of siderophores were observed in cultures with magnetite nanoparticles suggesting that cyanobacteria were actively acquiring iron from the magnetite nanoparticles. Magnetite dissolution and iron acquisition by the cyanobacteria was further confirmed using large bulk magnetite crystals, uncovering a survival strategy of cyanobacteria in these extreme environments.

59 BASIC BIOLOGICAL SCIENCES↗
DOE OSTI2017

Multivariate analysis of gamma spectra to characterize used nuclear fuel

Abstract—The Multi-Isotope Process (MIP) Monitor provides an efficient approach to monitoring the process conditions in used nuclear fuel reprocessing facilities to support process verification and validation. The MIP Monitor applies multivariate analysis to gamma spectroscopy of reprocessing streams in order to detect small changes in the gamma spectrum, which may indicate changes in process conditions. This research extends the MIP Monitor by characterizing a used fuel sample after initial dissolution according to the type of reactor of origin (pressurized or boiling water reactor), initial enrichment, burn up, and cooling time. Simulated gamma spectra were used to develop and test three fuel characterization algorithms. The classification and estimation models employed are based on the partial least squares regression (PLS) algorithm. A PLS discriminate analysis model was developed which perfectly classified reactor type. Locally weighted PLS models were fitted on-the-fly to estimate continuous fuel characteristics. Burn up was predicted within 0.1% root mean squared percent error (RMSPE) and both cooling time and initial enrichment within approximately 2% RMSPE. This automated fuel characterization can be used to independently verify operator declarations of used fuel characteristics and inform the MIP Monitor anomaly detection routines at later stages of the fuel reprocessing stream to improve sensitivity to changes in operational parameters and material diversions.

Multivariate Analysis for Characterization of Used↗
DOE OSTI2019

Shale-fluid interactions during forced lmbibition and flow-back

One way to minimize the need for disposal of flow-back waters produced during the hydraulic fracturing of unconventional reservoirs is, potentially, to recycle these fluids by recovering and re-injecting them during hydraulic fracturing of nearby new wells. These flow-back waters contain, however, large concentrations of dissolved salts. During hydraulic fracturing of unconventional reservoirs, a well may undergo extended shut-in periods, following the initial hydraulic-fracture stimulation. The concern here, therefore, is that the salts dissolved in the re-injected flow-back waters may precipitate in the subsurface, thus promoting scale formation; or alternately, because of their high salinity, these same fluids may cause the dissolution of various minerals present in the subsurface. Large divalent cations (e.g., Ca²⁺, Ba²⁺ and Sr²⁺) and anions (e.g., CO3²⁻ and SO4²) may chemically interact with and cause the swelling of clay fractions, thus blocking pores in certain pore size ranges. All these phenomena (i.e., scale formation, clay swelling, minerals dissolution) can influence the petrophysical properties of the formation, including its permeability, porosity, contact angle, etc. One way to potentially overcome some of these technical challenges, is to pre-treat these flow-back waters, prior to re-injection (e.g., via chemical precipitation, followed by membrane filtration) in order to remove unwanted salts. However, such pre-treatment is costly, and the degree of salt removal needed to prevent formation damage is important in determining the economic viability of flow-back water recycle via re-injection. A key focus of this work, therefore, is to study the impact that the injection of flow-back waters, that have undergone varying degrees of pre-treatment and clean-up, will have on the flow-through characteristics of a tight-gas reservoir, particularly of the Marcellus Shale formation. To do so, we have carried-out forced-imbibition experiments with shale samples from various depths in the Marcellus formation, whose properties span high to low ranges of TOC, clay content and matrix permeabilities. We have studied the forced-imbibition characteristics, at an injection pressure of 24,233 kPa (3500 psig), of various flow-back fluids into shale cores saturated with methane at a pore pressure of 17,338 kPa (2500 psig) and a confining stress of 27,680 kPa (4000 psig). Following the forced imbibition experiments, we analyzed the cores for potential changes in permeability and porosity. Quantification of the ion content of the injected and recovered fluids was also performed using Ion Chromatography (IC). The IC analysis of the recovered fluids indicates substantial interactions and geochemical reactions between the invading fluids and the shale cores. The injection of flow-back fluids shows significant impact on the flow-through characteristics, with untreated flow-back fluids, which have the highest cation and anion content, also exhibiting the highest observable reductions in permeability (>90%).

defects, mechanical behavior, carbon sequestration↗
DOE OSTI2026

Delamination recycling of multilayer plastic films: Solvent-assisted separation pathways and recovery of solid polyolefins

Multilayer plastic films are excellent packaging materials due to the bound layers of multiple polymers, with each different polymer contributing to the film properties. Desirable properties lead to continuously growing demand for multilayer films. Multilayer plastic films are typically single-use and, as such, their increased production and disposal have led to waste management problems. Multilayer films are not currently recyclable primarily due to the multiple bound polymers. This work advances delamination as a recycling process to separate and sequester valuable polymers from multilayer films, facilitating the incorporation of these polymers into the circular economy. We effect delamination in a physical process that preserves targeted polymers as solid film, hence retaining their embodied energy. This work documents three different pathways of inducing delamination of multilayer films, with appropriate solvents disrupting adhesion between adjacent layers or dissolving a minor component of the film in less than an hour and at temperatures below 90°C, and where all initial polyethylene is maintained in its solid form throughout the process and is recovered at high purity. Solvent-based delamination is exemplified on commercial multilayer films with majority polyethylene (PE), and polyethylene terephthalate (PET) or ethylene vinyl alcohol copolymer (EVOH) or nylon also present. Solvent-based delamination is an energy-efficient and environmentally friendly recycling process that improves upon dissolution-precipitation recycling, since delamination involves very little dissolution and no precipitation, and is superior to pyrolysis which breaks down the polymers, while delamination keeps polymer chains intact. Furthermore, delamination recycling can contribute to the sustainable use of multilayer films as they continue to protect our food and medicine.

Chemical Recycling↗