A review of contemporary solid rocket motor performance prediction techniques
Solid rocket motor performance prediction including motor pressure, thrust and propellant parameters, discussing mathematical modeling of flow fields
Barrington, D. K.↗
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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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Experimental evaluation of 150-millimeter bore ball bearing to 3 million DN using either solid or drilled balls
Seven 150-mm bore ball bearings were run under 8900 Newton (2000 lb) thrust load at speeds from 6670 to 20,000 rpm (1 to 3 million DN). Four of the bearings had conventional solid balls and three bearing had drilled (cylindrically hollow) balls with 50 percent mass reduction. The bearings were under-race cooled and slot-lubricated with Type 2 ester oil at flow rates from 4.35 to 5.80 liters per minute (1.15 to 1.57 gal min). Friction torque and temperatures were measured on all bearings. No significant difference in torque was noted, between the solid and drilled ball bearings. One bearing of each type was rerun at 17,800 Newtons (4000 lb) thrust load. The solid ball bearings performed satisfactorily at 3 million DN. However, at about 2 million DN the drilled ball bearing experienced a broken ball and cracks appeared in two other balls as the result of flexure fatigue. Metallurgical examination of the cracked balls indicated a brittle structure in the bore of the drilled balls.
Scibbe, H. W.↗
Double diffusive convection during directional solidification - Nonlinear analysis
The dynamics of doubly diffusive convective flow during the constant-velocity vertical solidification of binary melts to form single-phase solids is examined, summarizing the results of recent experimental and analytical investigations. The effects of horizontal temperature gradients are considered; the nonlinearities of the system and their numerical treatment are discussed; and numerical results are presented graphically for the solidification of a Pb melt containing 0.0015 wt pct Sn, with growth velocity 0.0002 cm/s and a temperature gradient of 200 K/cm in the liquid.
Coriell, S. R.↗
Variable-Volume Container
Container holds bed of beads securely while accommodating sizable changes in volume and allowing gases to flow through bed. Developed for air-purifying system in which carbon dioxide is removed by solid amine beads.
Colling, A. K.↗
Nacelle aerodynamic performance
The boundary layer transition location was measured on a nacelle shape using the sublimating chemical flow visualization technique. This technique involves coating the surface with a thin film of volatile chemical solid, which, during exposure to a free stream airflow, rapidly sublimates in the turbulent boundary layer as a result of high shear stress and high mass transfer near the surface. Transition is indicated because the chemical coating remains relatively unaffected in the laminar region due to lower shear and low mass transfer. The slow response time of the chemical in a laminar boundary allowed for two test conditions during the same flight. The aircraft was first flown at the desired airspeed and altitude with the noise source off. Once a pattern had developed, the noise source was turned on to the desired setting and a new chemical pattern was sought. In this fashion a direct comparison of the effect of the noise could be determined.
Obara, Clifford J.↗
CFD code evaluation for internal flow modeling
Research on the computational fluid dynamics (CFD) code evaluation with emphasis on supercomputing in reacting flows is discussed. Advantages of unstructured grids, multigrids, adaptive methods, improved flow solvers, vector processing, parallel processing, and reduction of memory requirements are discussed. As examples, researchers include applications of supercomputing to reacting flow Navier-Stokes equations including shock waves and turbulence and combustion instability problems associated with solid and liquid propellants. Evaluation of codes developed by other organizations are not included. Instead, the basic criteria for accuracy and efficiency have been established, and some applications on rocket combustion have been made. Research toward an ultimate goal, the most accurate and efficient CFD code, is in progress and will continue for years to come.
Chung, T. J.↗
Static feed water electrolysis subsystem development
This disclosure is directed to an electrolysis cell forming hydrogen and oxygen at spaced terminals. The anode terminal is porous and able to form oxygen within the cell and permit escape of the gaseous oxygen through the anode and out through a flow line in the presence of backpressure. Hydrogen is liberated in the cell at the opposing solid metal cathode which is permeable to hydrogen but not oxygen so that the migratory hydrogen formed in the cell is able to escape from the cell. The cell is maintained at an elevated pressure so that oxygen liberated by the cell is delivered at elevated pressure without pumping to raise the pressure of the oxygen.
Schubert, Franz H.↗
Water electrolysis
This disclosure is directed to an electrolysis cell forming hydrogen and oxygen at space terminals. The anode terminal is porous and able to form oxygen within the cell and permit escape of the gaseous oxygen through the anode and out through a flow line in the presence of backpressure. Hydrogen is liberated in the cell at the opposing solid metal cathode which is permeable to hydrogen but not oxygen so that the migratory hydrogen formed in the cell is able to escape from the cell. The cell is maintained at an elevated pressure so that the oxygen liberated by the cell is delivered at elevated pressure without pumping to raise the pressure of the oxygen.
Schubert, Franz H.↗
Overview of the relevant CFD work at Thiokol Corporation
An in-house developed proprietary advanced computational fluid dynamics code called SHARP (Trademark) is a primary tool for many flow simulations and design analyses. The SHARP code is a time dependent, two dimensional (2-D) axisymmetric numerical solution technique for the compressible Navier-Stokes equations. The solution technique in SHARP uses a vectorizable implicit, second order accurate in time and space, finite volume scheme based on an upwind flux-difference splitting of a Roe-type approximated Riemann solver, Van Leer's flux vector splitting, and a fourth order artificial dissipation scheme with a preconditioning to accelerate the flow solution. Turbulence is simulated by an algebraic model, and ultimately the kappa-epsilon model. Some other capabilities of the code are 2-D two-phase Lagrangian particle tracking and cell blockages. Extensive development and testing has been conducted on the 3-D version of the code with flow, combustion, and turbulence interactions. The emphasis here is on the specific applications of SHARP in Solid Rocket Motor design. Information is given in viewgraph form.
Chwalowski, Pawel↗
JPL nuclear electric propulsion task
The development of lithium magnetoplasmadynamic (MPD) thrusters at JPL is discussed. The following topics are presented in vugraph form: mercury vapor mass flow control; porous tungsten vaporizer and housing; the lithium vaporizer experiment; a dry box for handling solid lithium; MPD thruster electrode modeling; engine lifetime definitions; cathode failure modeling; cathode erosion modeling; cathode thermal modeling; near cathode plasma model regions; cathode work function modeling; anode work function modeling; and radiation-cooled anodes.
Pivirotto, Tom↗
Effect of Stator and Rotor Aspect Ratio on Transonic-Turbine Performance
The effect of stator and rotor aspect ratio on transonic-turbine performance was experimentally investigated. The stator aspect ratios covered were 1.6. 0.8, and 0.4, while the rotor aspect ratios investigated were 1.46 and 0.73. It was found that the observed variation in turbine design-point efficiency was negligible. Thus, within the range of aspect ratio investigated, these results verify for turbines operating in the transonic flow range the finding of a reference report, which showed analytically that, if blade shape and solidity are held constant, the aspect ratio may be varied over a wide range without appreciable change in turbine efficiency.
Wong, Robert Y.↗
Low Stretch PMMA Burning in Microgravity: Status of the Ground-Based Program and New ISS Glovebox Experiment SALSA
The objective of this ground-based program is to study low stretch diffusion flames burning PMMA as the solid fuel to determine the relationship between buoyant low stretch burning in normal gravity and forced flow low stretch burning in microgravity. The low stretch is generated in normal gravity by using the buoyant convection induced by burning the bottom of a large radius of curvature sample. Low stretch is also generated using the Combustion Tunnel drop tower rig (2.2 and 5.2 second facilities), which provides a forced convective low velocity flow past smaller radius of curvature samples. Lastly, an ISS glovebox investigation is being developed to study low stretch burning of PMMA spheres to obtain long duration testing needed to accurately assess the flammability and burning characteristics of the material in microgravity. A comparison of microgravity experiment results with normal gravity test results allows us to establish a direct link between a material's burning characteristics in normal gravity (easily measured) with its burning characteristics in extraterrestrial environments, including microgravity forced convective environments. Theoretical predictions and recent experimental results indicate that it should be possible to understand a material's burning characteristics in the low stretch environment of spacecraft (non-buoyant air movement induced by fans and crew disturbances) by understanding its burning characteristics in an equivalent Earth-based low stretch environment (induced by normal gravity buoyancy). Similarly, Earth-based stretch environments can be made equivalent to those in Lunar- and Martian-surface stretch environments (which would induce partial-gravity buoyancy).
Olson, S. L.↗
Heterogeneous Reaction gaseous chlorine nitrate and solid sodium chloride
The heterogeneous reaction of gaseous chlorine nitrate and solid sodium chloride was investigated over a temperature range of 220 - 300 K in a flow-tube reactor interfaced with a differentially pumped quadrupole mass spectrometer.
Gas-adsorption isotherms↗
Air-cooled, hydrogen-air fuel cell
An air-cooled, hydrogen-air solid polymer electrolyte (SPE) fuel cell with a membrane electrode assembly operatively associated with a fluid flow plate having at least one plate cooling channel extending through the plate and at least one air distribution hole extending from a surface of the cathode flow field into the plate cooling channel.
Shelekhin, Alexander B.↗
Disruption of an Aligned Dendritic Network by Bubbles During Re-Melting in a Microgravity Environment
The quiescent Microgravity environment can be quite dynamic. Thermocapillary flow about "large" static bubbles on the order of 1mm in diameter was easily observed by following smaller tracer bubbles. The bubble induced flow was seen to disrupt a large dendritic array, effectively distributing free branches about the solid-liquid interface. "Small" dynamic bubbles were observed to travel at fast velocities through the mushy zone with the implication of bringing/detaching/redistributing dendrite arm fragments at the solid-liquid interface. Large and small bubbles effectively re-orient/re-distribute dendrite branches/arms/fragments at the solid liquid interface. Subsequent initiation of controlled directional solidification results in growth of dendrites having random orientations which significantly compromises the desired science.
Grugel, Richard N.↗
The Formation and Early Evolution of Meteoroid Streams
Meteor showers occur when the Earth encounters a stream of particles liberated from the surface of a comet or, more rarely, an asteroid. Initially, meteoroids follow a trajectory that is similar to that of their parent comet but modified by both the outward flow of gas from the nucleus and radiation pressure. Sublimating gases impart an "ejection velocity" to solid particles in the coma; this ejection velocity is larger for smaller particles but cannot exceed the speed of the gas itself. Radiation pressure provides a repulsive force that, like gravity, follows an inverse square law, and thus effectively reduces the central potential experienced by small particles. Depending on the optical properties of the particle, the speed of the particle may exceed its effective escape velocity; such particles will be unbound and hence excluded from meteoroid streams and meteor showers. These processes also modify the heliocentric distance at which meteoroid orbits cross the ecliptic plane, and can thus move portions of the stream out of range of the Earth. This talk presents recent work on these components of the early evolution of meteoroid streams and their implications for the meteoroid environment seen at Earth.
Moorhead, Althea V.↗
Alkaline manganese redox flow battery with inhibitor
A redox flow battery includes a redox flow cell and a supply and storage system external of the redox flow cell. The supply and storage system includes first and second electrolytes for circulation through the redox flow cell. The first electrolyte is a liquid electrolyte having electrochemically active manganese species with multiple, reversible oxidation states in the redox flow cell. The electrochemically active manganese species may undergo reactions that cause precipitation of manganese oxide solids. The first electrolyte includes an inhibitor that limits the self-discharge reactions. The inhibitor includes an oxoanion compound.
Davenport, Timothy↗
INVESTIGATION OF ROCK-FLUID INTERACTIONS USING GEOMATERIAL MICROFLUIDICS
Illite and Illite-Smectite clays are reportedly the Caney Shale's most prevalent clay minerals. The swelling and fines migration of clays may occur when water-based fluids contact the clay minerals. This may result in the reduction of pore space and permeability, and wettability alteration. Therefore, we quantified the swelling potentials, fines migration and wettability alteration of Illite and Illite-Smectite clays upon exposure to model brines and a produced water, and a model oil and a crude oil. We measured density, viscosity, pH, TDS, and interfacial tension as they are important in multiphase flow and displacement characteristics. Geomaterial microfluidics is recently being used to study physicochemical interactions of solid-fluid systems. It facilitates visualizing the surface behavior upon exposure to various fluids. This study includes preparation and characterization of Illite-Smectite clay-coated glass capillary tubes. Illite and Illite-Smectite clay-coated geomaterial microfluidic surfaces were prepared to investigate the effects of first contact fluid, brine salinity, and aging on wettability. In this work, advancing and receding contact angles of model brine-air, model oil-air, produced water-air, crude oil-air, model brine-model oil systems, and produced water-crude oil systems have been measured in the untreated, and clay-coated microfluidic channels of 1000 µm width and 50 µm depth. The aging effect was studied by retaining the non-aqueous and aqueous solutions in the corresponding microfluidic channels for approximately 24 h in the case of channels first contacted by aqueous and non-aqueous solutions, respectively. The advancing and receding contact angles of Caney shale-crude oil-produced water systems were also measured. The experimental findings indicate the swelling potential, fines migration, and wettability alteration of Illite and Illite-Smectite clays. The results signify the influence of first contact fluid, brine salinity, and aging on wettability of the untreated and clay-coated microfluidic surfaces. The experiments also demonstrate the wetting nature of the Caney shale samples from reservoir and non-reservoir zones.
02 PETROLEUM↗