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Effect of Sb substitution on crystal structure, texture and hard magnetic properties of melt-spun MnBi alloys

Melt-spun Mn 50 Bi 50-x Sb x alloys with x ≤ 5 were prepared at different solidification rates and characterized both in the as-spun state and after annealing. In the as-spun alloys, the Sb substitution leads to the formation of a metastable phase, similar to the binary "quenched high-temperature phase" but without the superstructure of the latter and exhibiting a different – increasing – temperature dependence of coercivity. The new nanocrystalline metastable phase is not only itself characterized by a high room-temperature coercivity (in excess of 20 kOe), but upon annealing it transforms into a high-coercivity (up to 13.5 kOe) "low-temperature" α phase. However, the advantage of obtaining a high coercivity without the otherwise required milling made possible by the Sb substitution is undermined by the absence of a local crystallographic texture in the melt-spun alloys. The best combination of the isotropic hard magnetic properties realized for the Mn 55 Bi 43.5 Sb 1.5 composition is a remanence of 35.5 emu/g and a coercivity of 8.1 kOe. The annealed Sb-free Mn 50 Bi 50 alloys did possess a local crystallographic alignment and, for high solidification rates, a moderate coercivity up to 5.6 kOe; however, they had an inadequate "rectangularity" in the demagnetization curve. The orthorhombic compound known as MnBi 0.9 Sb 0.1 and described earlier as antiferromagnetic was obtained in the annealed ribbons with x ≈ 5. The compound was found to order ferromagnetically between 200 K and ≈250 K and to exhibit a significant coercivity, 14.3 kOe at 50 K. Here, it is suggested that the MnBi 0.9 Sb 0.1 may actually be a Sb-stabilized "new phase" observed earlier as metastable in the Bi–MnBi eutectic alloys.

36 MATERIALS SCIENCE↗

Solubility and microstructure in the pseudo-binary PbTe-Ag{sub 2}Te system

The solvus lines of the PbTe and Ag{sub 2}Te phases in the pseudo-binary PbTe-Ag{sub 2}Te system have been determined using diffusion couples and unidirectional solidification by the Bridgman method. The solubilities of both Ag{sub 2}Te in PbTe and PbTe in Ag{sub 2}Te decrease with decrease in temperature. For the former, this change is from 14.9 at% Ag (694 deg. C) to 0.5 at% Ag (375 deg. C), while for the latter it is from 12.4 at% Pb (650 deg. C) to 3.1 at% Pb (375 deg. C). The decrease in solubilities leads to the formation of precipitates of Ag{sub 2}Te in PbTe and PbTe in Ag{sub 2}Te. In particular, fast atomic diffusion in Ag{sub 2}Te results in the precipitation of PbTe even in quenched samples. From the temperature dependence of these solubilities, heats of solution have been determined. In the diffusion couple, the phase boundary moves toward PbTe. In the region between the phase boundary and the initial interface, PbTe transforms to {beta}-Ag{sub 2}Te (cubic) retaining the cube-on-cube orientation relationship. - Graphical abstract: The precipitation in the diffusion couple in fast cooling suggests high chemical diffusivity. The large heat of solution for the Ag{sub 2} Te dissolution in PbTe leads to fine microstructure. Highlights: > The solvus lines were determined by diffusion couples and unidirectional solidification. > The solubilities in both phases decrease with decrease in temperature. > Chemical diffusivity in Ag2Te phase is high. > Heat of solution is one of the key parameters to control the number density of precipitates. > The Ag2Te phase transformed from PbTe in diffusion couples holds the cube-on-cube relationship.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Effect of cooling rate on the microstructure and microhardness of the CuZrAgAl alloy

The effect of cooling rate on the microstructure and microhardness of the Cu{sub 40}Zr{sub 44}Ag{sub 8}Al{sub 8} (at.%) alloy has been studied. The crystalline phases were characterized by X-ray diffraction, optical microscopy and scanning electron microscopy with energy dispersive X-ray spectroscopy, and identified as AlCu{sub 2}Zr, Cu{sub 10}Zr{sub 7} and CuZr{sub 2}. The solidification sequence was established as following: the Cu{sub 10}Zr{sub 7} phase forms first in the periphery of the rod, then following with AlCu{sub 2}Zr phase in the rod center and finally CuZr{sub 2} crystals in Cu-depleted areas. The effect of crystals on the mechanical properties of the Cu{sub 40}Zr{sub 44}Ag{sub 8}Al{sub 8} alloy was also estimated through the microhardness. According to the value of microhardness, inhomogeneous structure of the amorphous matrix is more easily formed for the alloy in the low cooling rate (i.e., 9 mm) as compared with the alloy with fully amorphous state in the large cooling rate (i.e., 3 mm). This inhomogeneous structure was attributed to the composition change of amorphous matrix arising from the forming of crystalline phases due to the low cooling rate. - Highlights: Black-Right-Pointing-Pointer The crystalline phases in the Cu{sub 40}Zr{sub 44}Ag{sub 8}Al{sub 8} alloy were identified. Black-Right-Pointing-Pointer The solidification sequence of Cu{sub 40}Zr{sub 44}Ag{sub 8}Al{sub 8} alloy was verified. Black-Right-Pointing-Pointer The softening and hardening of alloy could be observed due to the crystallization.

36 MATERIALS SCIENCE↗

Microstructural evolution during transient liquid phase bonding of Inconel 738LC using AMS 4777 filler alloy

IN-738LC nickel-based superalloy was joined by transient liquid phase diffusion bonding using AMS 4777 filler alloy. The bonding process was carried out at 1050 Degree-Sign C under vacuum atmosphere for various hold times. Microstructures of the joints were studied by optical and scanning electron microscopy. Continuous centerline eutectic phases, characterized as nickel-rich boride, chromium-rich boride and nickel-rich silicide were observed at the bonds with incomplete isothermal solidification. In addition to the centerline eutectic products, precipitation of boron-rich particles was observed in the diffusion affected zone. The results showed that, as the bonding time was increased to 75 min, the width of the eutectic zone was completely removed and the joint was isothermally solidified. Homogenization of isothermally solidified joints at 1120 Degree-Sign C for 300 min resulted in the elimination of intermetallic phases formed at the diffusion affected zone and the formation of significant {gamma} Prime precipitates in the joint region. - Highlights: Black-Right-Pointing-Pointer TLP bonding of IN-738LC superalloy was performed using AMS 4777 filler alloy. Black-Right-Pointing-Pointer Insufficient diffusion time resulted in the formation of eutectic product. Black-Right-Pointing-Pointer Precipitation of B-rich particles was observed within the DAZ. Black-Right-Pointing-Pointer The extent of isothermal solidification increased with increasing holding time. Black-Right-Pointing-Pointer Homogenizing of joints resulted in the dissolution of DAZ intermetallics.

36 MATERIALS SCIENCE↗

Effect of Zr on microstructures and mechanical properties of an Al-Mg-Si-Cu-Cr alloy prepared by low frequency electromagnetic casting

The Al-1.6Mg-1.2Si-1.1Cu-0.15Cr (all in wt. %) alloys with and without Zr addition prepared by low frequency electromagnetic casting process were investigated by using the optical microscope, scanning electron microscope and transmission electron microscope equipped with energy dispersive analytical X-ray. The effects of Al{sub 3}Zr phases on the microstructures and mechanical properties during solidification, homogenization, hot extrusion and solid solution were studied. The results show that Al{sub 3}Zr phases reduce the grain size by ∼ 29% and promote the formation of an equiaxed grain structure during solidification. Numerous spherical Al{sub 3}Zr dispersoids with 35–60 nm in diameters precipitate during homogenization, and these fine dispersoids change little during subsequent hot extrusion and solid solution. Adding 0.15 wt. % Zr results in no recrystallization after hot extrusion and partial recrystallization after solid solution, while the recrystallized grain size is 400–550 μm in extrusion direction in the Zr-free alloy. In addition, adding 0.15 wt. % Zr can obviously promote Q′ phase precipitation, while the β″ phases are predominant in the alloy without Zr. Adding 0.15 wt. % Zr, the ultimate tensile strength of the T6 treated alloy increases by 45 MPa, while the elongation remains about 16.7%. - Highlights: • Minor Zr can refine as-cast grains of the LFEC Al-Mg-Si-Cu-Cr alloy. • L1{sub 2} Al{sub 3}Zr phases with 35–60 nm in diameter precipitate during homogenization. • L1{sub 2} and DO{sub 22} Al{sub 3}Zr phases result in partial recrystallization after solid solution. • Minor Zr can promote the precipitation of Q′ phases. • Mechanical properties of Al-Mg-Si-Cu-Cr-Zr alloy are higher than those of AA7005.

36 MATERIALS SCIENCE↗

Microstructural development and mechanical properties of a near-eutectic directionally solidified Sn–Bi solder alloy

Sn–Bi solders may be applied for electronic applications where low-temperature soldering is required, i.e., sensitive components, step soldering and soldering LEDs. In spite of their potential to cover such applications, the mechanical response of soldered joints of Sn–Bi alloys in some cases does not meet the strength requirements due to inappropriate resulting microstructures. Hence, careful examination and control of as-soldered microstructures become necessary with a view to pre-programming reliable final properties. The present study aims to investigate the effects of solidification thermal parameters (growth rate — V{sub L} and cooling rate — T-dot{sub L}) on the microstructure of the Sn–52 wt.%Bi solder solidified under unsteady-state conditions. Samples were obtained by upward directional solidification (DS), followed by characterization through metallography and scanning electron microscopy (SEM). The microstructures are shown to be formed by Sn-rich dendrites decorated with Bi precipitates surrounded by a complex regular eutectic mixture, with alternated Bi-rich and Sn-rich phases. Experimental correlations of primary (λ{sub 1}), secondary (λ{sub 2}), tertiary (λ{sub 3}) dendritic and eutectic spacings (λ{sub coarse} and λ{sub fine}) with cooling rate and growth rate are established. Two ranges of lamellar eutectic sizes were determined, described by two experimental equations λ = 1.1 V{sub L}{sup −1/2} and λ = 0.67 V{sub L}{sup −1/2}. The onset of tertiary branches within the dendritic array along the Sn–52 wt.%Bi alloy DS casting is shown to occur for cooling rates lower than 1.5 °C/s. - Highlights: • The Sn–52 wt.%Bi solder was shown to have two eutectic sizes. • The fishbone eutectic is preferably located adjacent to the Bi-rich lamellar phases. • The onset of tertiary dendritic branches in Sn–Bi is associated with T-dot{sub L} < 1.5 °C/s. • Higher eutectic fraction and λ{sub 3} provoked a reverse increase in σ{sub u} and σ{sub y}.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Cooling thermal parameters and microstructure features of directionally solidified ternary Sn–Bi–(Cu,Ag) solder alloys

Low temperature soldering technology encompasses Sn–Bi based alloys as reference materials for joints since such alloys may be molten at temperatures less than 180 °C. Despite the relatively high strength of these alloys, segregation problems and low ductility are recognized as potential disadvantages. Thus, for low-temperature applications, Bi–Sn eutectic or near-eutectic compositions with or without additions of alloying elements are considered interesting possibilities. In this context, additions of third elements such as Cu and Ag may be an alternative in order to reach sounder solder joints. The length scale of the phases and their proportions are known to be the most important factors affecting the final wear, mechanical and corrosions properties of ternary Sn–Bi–(Cu,Ag) alloys. In spite of this promising outlook, studies emphasizing interrelations of microstructure features and solidification thermal parameters regarding these multicomponent alloys are rare in the literature. In the present investigation Sn–Bi–(Cu,Ag) alloys were directionally solidified (DS) under transient heat flow conditions. A complete characterization is performed including experimental cooling thermal parameters, segregation (XRF), optical and scanning electron microscopies, X-ray diffraction (XRD) and length scale of the microstructural phases. Experimental growth laws relating dendritic spacings to solidification thermal parameters have been proposed with emphasis on the effects of Ag and Cu. The theoretical predictions of the Rappaz-Boettinger model are shown to be slightly above the experimental scatter of secondary dendritic arm spacings for both ternary Sn–Bi–Cu and Sn–Bi–Ag alloys examined. - Highlights: • Dendritic growth prevailed for the ternary Sn–Bi–Cu and Sn–Bi–Ag solder alloys. • Bi precipitates within Sn-rich dendrites were shown to be unevenly distributed. • Morphology and preferential region for the Ag{sub 3}Sn growth depend on Ag content and Ṫ{sub L}. • Rappaz-Boettinger model reasonably estimated the experimental scatter of λ{sub 2}.

36 MATERIALS SCIENCE↗

Analysis of microstructure in electro-spark deposited IN718 superalloy

The microstructure of electro-spark deposited (ESD) superalloy IN718 was studied by the use of scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), transmission electron microscopy (TEM) and X-ray photoelectron spectroscopy (XPS) techniques. In converse to general assumption, the extremely high cooling rate involved in the ESD process did not produce partitionless solidification that is devoid of second phase microconstituents in the material, nano-sized Laves phase and MC carbide particles were observed within the deposited layer. Notwithstanding the several thermal cycles involved in the process, the extremely low heat input of the process produced a deposited region that is free of the main strengthening phase of the alloy, γ″ phase precipitates, which is in contrast to what have been reported on laser deposition. Nevertheless, application of the standard full heat treatment of the alloy resulted in extensive formation of the γ″ phase precipitates and δ phase precipitates, the most stable secondary phase of the alloy, with nearly, if not complete, dissolution of the Laves phase particles. Furthermore, the XPS analysis done in the study revealed the formation of nano-oxides within the deposited layer, which increased the microhardness of the superalloy in the as-deposited condition and inhibited its grain growth during post-process heat treatment. The microstructure analysis done in this work is crucial to the understanding of properties of the superalloy processed by the ESD technique. - Highlights: •Electron microscopy analyses of electro-spark deposited IN 718 superalloy were performed. •Nano-sized secondary phase particles were observed within the deposited layer. •The study shows that the ESD did not produce partitionless solidification of the alloy.

36 MATERIALS SCIENCE↗

Application of X-ray computed tomography for the characterization of graphite morphology in compact-graphite iron

Highlights: • X-ray Tomography is a powerful technique for graphite morphology characterization. • 3D characterization reveals true nodularity and spatial connectivity of graphite. • Tri-modal distribution of SG suggests a multi-stage graphite nucleation process. - Abstract: In the present study, high-energy X-ray tomography technique was used to characterize the graphite morphology of compact graphite iron. The size, shape, spatial connectivity and structure of different graphite morphologies were examined in 3D using computer-aided image analysis. In addition, nodularity analysis was performed in 3D and the results are compared to the traditional 2D technique. It is found that the variation of nodularity within 2 × 2 × 1.2 mm{sup 3} of the sample can be as high as 20 (%) from 2D analysis and the averaged nodularity (2D) is higher than that from 3D analysis. The size distribution of spheroidal graphite shows a tri-modal distribution, which suggests a multi-step nucleation process during solidification.

36 MATERIALS SCIENCE↗

As cast precipitation microstructures in twin-roller melt-spun Cu{sub 90}Co{sub 10} alloys

As cast Cu{sub 90}Co{sub 10} ribbons rapidly solidified by twin-roller melt spinning, exhibit special microstructure features. This processing method provides scenarios where a different phase selection takes place; coherent Co precipitates form directly from solidification, with neither a spinodal-like composition oscillation nor a discontinuously precipitated laminar phase. Samples are processed at tangential wheel speeds of 10 m/s (V10), 15 m/s (V15), 20 m/s (V20) and 30 m/s (V30). Microstructures resulting from this single step process are characterized and the hysteresis properties and the magnetoresistance effects evaluated. Samples V30 have a quite uniform density of coherent precipitates, with a narrow size distribution around 4 nm. On contrary, non-uniform precipitate distributions are found in samples cooled at lower rates; zones with a high density of coherent Co-rich precipitates are found forming colonies. These colonies are consistent with the extended compositional fluctuations occurring during very early stages in the cooling process. Samples may exhibit wide (V10) and even bimodal (V15) size distributions. Only samples V30 behave close to the ideal superparamagnetism. Samples V20 present relatively large coercivity and relative remanence and behave as an interacting superparamagnet, while the hysteresis loops of ribbons cooled at lower rates exhibit a ferromagnetic contribution in addition to the superparamagnetic-like one. This ferromagnetic component arises from blocked precipitates, larger than the upper bound size for superparamagnetic behavior at 300 K (12 nm). Room temperature magnetoresistance values associated to granular scattering units decrease as the mean precipitate size increases, but they remain below 2%, which is lower than that measured in samples annealed after rapid solidification, indicating that in this latter case contributions from the spinodally segregated matrix take place in addition to that of Co granules. - Highlights: •Microstructures of twin-rolled Cu{sub 90}Cu{sub 10} alloys are for the first time characterized. •Coherent Co-rich precipitates distribute forming dense colonies inside the grains. •No coexisting multilayer-like structures (spinodal or laminar phases) are detected. •Magnetic hysteresis arises from inter-particle interaction in these dense colonies. •Magnetoresistance level in these purely granular systems is low (1.6% at 300 K).

36 MATERIALS SCIENCE↗

Microstructure evolution and mechanical characterization of Nd:YAG laser beam welded titanium tubes

Highlights: • Joining of thin titanium tubes using laser beam welding. • Fusion zone exhibited coarse granular like grains with serrated and irregular boundaries. • Large spherical and irregular shape pores were observed at lower welding speeds. • Misorientation angle distribution indicated substructure boundaries along with single β grain formation from double α grains. • Fusion zone strengthened by substructure boundaries, solid solution strengthening and dislocation density. - Abstract: Grade 2 titanium tubes of outer diameter 60 mm and wall thickness 3.9 mm were effectively joined by Nd:YAG laser. The welding speed was varied in five levels (2.50, 2.75, 3.00, 3.25 and 3.50 m/min). The microstructure evolution was studied using optical microscopy and advanced characterization techniques. The bead geometry changed from parallel shape to wedge shape with increased welding speed due to changes in surface tension. The macrographs showed three zones namely fusion zone, heat affected zone (HAZ) and base metal. Coarse granular structure with irregular and serrated contours was observed in the fusion zone. Acicular α grains were observed at the extreme outer edge of the fusion zone due to rapid cooling. Spherical and irregular shaped pores were observed near the centerline of the fusion zone at lower welding speeds due to large amount of entrapped gases and downward sweeping solidification front. The grain size decreased with increased welding speed due to higher cooling rate. The misorientation angle distribution map showed three distinct regions. The increase in welding speed caused an increase in low angle boundaries and a reduction in very high angle boundaries. High density of dislocations was observed in the fusion zone due to thermal stresses caused by solidification. The microhardness of the fusion zone was recorded to be higher than base metal due to substructure boundaries, solute elements and dislocations. The increase in welding speed shifted the fracture location from fusion zone to base metal and fracture mode from brittle to ductile.

36 MATERIALS SCIENCE↗

Investigation on the formation mechanism of Ti-bearing non-metallic inclusions in Fe-Al-Ti-O-N alloy by inductive separation method

Formation mechanism of Ti-bearing non-metallic inclusions was studied by inductive separation method, and characterization method was selected according to the type of each inclusion. The Al + Ti oxide was heterogeneous consisting of Al{sub 2}O{sub 3} with Ti rich oxide layer. Compositional and size distribution was characterized by automated SEM observation and EDS analysis. It is formed as the reduction of Al{sub 2}O{sub 3} by Ti in molten alloy at 1873 K. The Al-Ti oxide was homogenous. It was liquid at 1873 K characterized by EBSD. The Al/Ti molar ratio of oxide was consistent with that in each alloy as analyzed by manual SEM/EDS analysis. Its formation mechanism is proposed to be the reaction among dissolved Ti, Al, and O in molten alloy at 1873 K. TiN precipitated during solidification. The fraction of TiN smaller than 1 μm was larger in alloy2 than that in alloy1 as analyzed by automated SEM/EDS analysis. It is resulted from larger supersaturation degree in alloy2 during solidification.

36 MATERIALS SCIENCE↗

EBSD characterization of the eutectic microstructure in hypoeutectic Fe-C and Fe-C-Si alloys

Highlights: • EBSD investigation of eutectic cementite and austenite in as-solidified low-alloy cast iron • Crystallographically independent growth of rapidly solidified cementite/austenite eutectic • Epitaxial growth of eutectic austenite from primary dendrites • Eutectic cementite and eutectoid ferrite frequently obey Bagaryatsky or Pitsch-Petch orientation relationship. - Abstract: Hypoeutectic Fe-C and Fe-C-Si model alloys were produced at different solidification conditions. Copper mold casting yields low cooling rates promoting the formation of a eutectic microstructure, which is characterized by two morphologies: elongated cementite plates and a rod structure growing perpendicular to the plates, i.e. austenite rods in a cementite matrix. Electron beam surface remelting generates a mainly plate-like eutectic due to rapid solidification. The microstructures were characterized by light-optical microscopy and electron backscatter diffraction (EBSD). The latter allows for a spatially resolved investigation of the growth crystallography of the eutectic phases. Thereby, a possible existence of crystallographic orientations relationships between cementite and austenite within the plate-like eutectic was assessed experimentally. The eutectic phases were found to grow largely crystallographically independently. Moreover, ferrite and eutectic cementite within the decomposed eutectic microstructure frequently comply with the Bagaryatsky or the Pitsch-Petch orientation relationship. Complementary X-ray diffraction (XRD) analysis reveals a pronounced cementite {002} texture in the microstructure produced by mold casting. Characteristic changes in the lattice parameters indicate that as-cast cementite is non-stoichiometric.

36 MATERIALS SCIENCE↗

Interfacial morphology evolution in directionally solidified FeCrAl alloys

Highlights: • The variations of cellular/dendritic spacing with different Al contents and velocities were studied by experiments. • The experimental data were compared with the Hunt-Lu model. • The effect of Al content on the interfacial morphology evolution was discussed for the directional solidified FeCrAl alloys. - Abstract: Interfacial morphology evolution in FeCrAl alloys with varying Al content has been investigated by conducting a series of directional solidification experiments. A comparison between the experimental data and the Hunt-Lu model confirms that cellular spacing widens while dendritic spacing narrows as Al content of the alloy increases. The ratio of upper and lower limit cellular/dendritic spacing λ{sub max}/λ{sub min} is only weakly dependent on growth velocity and Al content. Under the experimental conditions in the present study, cell to dendrite transition (CDT) occurs at a growth velocity between 25 μm/s and 50 μm/s, and dendrite to cell transition (DCT) is observed at a growth velocity less than 100 μm/s. Critical spacing of CDT λ{sub cd} and local solidification time (LST) t{sub f} are used to discuss the influence of Al content on CDT and DCT respectively. The transition between non-planar and planar interface of the alloy is investigated based on the interface stabilization theory of Mullins and Sekerka.

36 MATERIALS SCIENCE↗

On the formation mechanism of the ring-like microstructure of high-pressure die-cast A390 alloy

Highlights: • High-pressure die casting A390 alloy exhibited ring-like microstructure consisted of PSPs-free and PSPs-rich zones. • With 3D data, the size and morphology distribution of PSPs showed similar tendency regardless of the location. • The latent heat released from the PSPs led to the formation of ring-like band. • Widely observed defect band was inhibited because of the precipitation and growth of PSPs during solidification. - Abstract: The microstructure of the A390 alloy during high pressure die casting (HPDC), including pores, primary silicon particles (PSPs) and Cu-rich phases was characterized using synchrotron X-ray tomography. On the cross section of the sample exhibited ring-like or band microstructure, which comprised multiple PSPs-free and PSPs-rich zones. The PSPs distributed evenly in both size and morphology regardless of the ring-like microstructure. The size of aluminum dendrites changed according to the location of the ring-like microstructure, and was highly dependent on the local latent heat released from the PSPs as well as the distribution of the ‘net’ Cu-rich phases. Along the radial direction of the sample exhibited an abrupt increase of pores, indicating a tendency for forming a defect band in but such tendency was inhibited because of the huge amount of latent heat released by the PSPs during solidification, which was quite different from that of either magnesium alloys or hypoeutectic aluminum alloys.

36 MATERIALS SCIENCE↗

Formation of intermetallic structures at the interface of steel-to-aluminium explosive welds

Highlights: • The interface of Fe-Al explosive welds was characterised by SEM/EDS and EBSD. • The intermetallics formed at the weld interface are rich in Al (Fe{sub 4}Al{sub 13}, Fe{sub 2}Al{sub 5}). • The presence of intermetallic phases on the interface deeply affects the weldability. • Al-rich intermetallics increase the solidification time of the weld interface. - Abstract: The formation of intermetallic structures at the interface of carbon steel to 6082 aluminium alloy explosive welds and their influence on the weldability of these two materials were studied. The morphology, the microstructure, the chemical and phase compositions of the welds were characterised by several types of microscopy techniques. The interface characterisation proved that explosive mixtures with a lower detonation velocity were revealed as being more suitable for achieving consistent welds since jet entrapment was prevented and continuous molten layers were not formed at the weld interface. It was also found that the physical properties of the intermetallic phases generated at the weld interface have a strong influence on the weldability of steel-to-aluminium explosive welds. Specifically, it was shown that the formation of aluminium-rich intermetallic phases at the weld interface increases the solidification time of the interfacial molten material, decreasing the weldability of these two materials. The formation of these intermetallic compounds should be avoided by reducing the interaction between the flyer and the baseplate as well as by avoiding excessive molten layers.

36 MATERIALS SCIENCE↗

Microstructural evolution of rapidly solidified hypoeutectic Al 10Cu alloy during non-isothermal annealing transients induced by nano-second laser pulses

The evolution of characteristic nonequilibrium features presenting in morphologically distinct regions of rapid solidification (RS) microstructures in a hypoeutectic Al—10Cu (atomic %) in response to non-isothermal annealing transients has been studied by transmission electron microscopy (TEM). The capabilities of the Movie-Mode Dynamic TEM (MM-DTEM) instrument were used to expose select regions of the RS microstructure to sequences of rapid heating and cooling transients induced by nanosecond laser pulses while permitting in-situ observation. Partial melting, microstructural scale coarsening, morphological changes of the nonequilibrium features in the multi-phase RS microstructure, and solid-state phase transformation were observed. Heterogeneous nucleation of nanoscale θ-Al 2 Cu phase involved metastable supersaturated α-Al and the θ'-Al 2 Cu phases, establishing different sets of orientation relationships for the stable θ-Al 2 Cu and α-Al phases. Replacement of banded morphology grains that formed under conditions driven farthest from equilibrium by an equiaxed nanocrystalline structure comprised of α-Al phase, the primary solidification product, and an intergranular network of Al 2 Cu crystals has been attributed to local remelting. Here the experimental approach explored, permitted discovery of mechanistic details of location-specific transformation pathways activated in the multi-phase RS microstructure of hypoeutectic Al—Cu during subsequent nonisothermal transients.

36 MATERIALS SCIENCE↗