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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,297 records · Page 72
All sourcesNASA NTRSDOE OSTI
DOE OSTI2018

Multiscale mechanical behavior and microstructure evolution of extruded magnesium alloy sheets: Experimental and crystal plasticity analysis

Highlights: • Experimental stress-strain responses were reproduced by CPFE simulation based on Voronoi grains on three strain paths. • Textures predicted by simulation were in accordance with the ones measured by EBSD at the strain of 0.085. • Deformation heterogeneity in slip-dominated cases was found more significant than that in twin-favored case. • For slip-dominated cases, both high m′ value and high SFs in adjacent grains are responsible for strain localization. - Abstract: A phenomenological crystal plasticity finite element (CPFE) model based on Voronoi grains was applied to reproduce basic deformation features of a hot-extruded magnesium alloy sheet under various strain paths. Corresponding experimental investigations, including mechanical tests, electron back scattered diffraction (EBSD) measurements and optical observation, were also carried out as either a validation or a supplement of the numerical results. Predicted average stress-strain responses and texture evolution are in good accordance with measured ones. Furthermore, deformation heterogeneity at the mesoscopic and intergranular scale were investigated based on the proposed model. At the mesoscale, the heterogeneity in the slip-dominated cases tends to develop continuously, whereas the heterogeneity is retarded in twin-favored deformation. At the intergranular scale, it is concluded from the slip-dominated case that a high slip-transfer parameter and high Schmid factors (SFs) of principal slip systems in adjacent grains could accommodate higher local strain.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Accumulative fold-forging (AFF) as a novel severe plastic deformation process to fabricate a high strength ultra-fine grained layered aluminum alloy structure

Highlights: • A novel SPD process named as AFF was introduced. • AFF process is based on the repetitive forging of folded metal foils. • This new method possesses an exceptional capability for fabrication of UFG layered structures. • An AA8006 aluminum alloy layered material with the UFG structure of 200–300 nm was produced. • An enhanced hardness up to ~ 100% was attained owing to the UFG and layered structures. - Abstract: A novel severe plastic deformation (SPD) process termed accumulative fold forging (AFF) is introduced to fabricate a homogenous ultra-fine grained (UFG) layered metal structure by repetitive folding and forging aluminum alloy foil. The present work studies AFF applied to thin foils of AA8006 Al-Fe-Mn aluminum alloy after 26 folding steps to produce a UFG structure containing 67,108,864 layers across a 2 mm thickness. The structure of the layers and grain refinement are studied using X-ray diffraction (XRD), field-emission scanning electron microscopy (FE-SEM) and scanning-transmission electron microscopy (STEM) analysis. The results indicate a well-bonded inter-layer structure with an average grain size of about 200 nm parallel and 250 nm perpendicular to the forging direction, while dislocation density increased to ~ 7.2 × 10{sup 15} m{sup − 2} following AFF. The mechanical strength of the aluminum foil is evaluated in the terms of indentation hardness testing before and after AFF process. The processed UFGed layered material exhibited an average hardness value of ~ 61.5 Vickers as compared to the initial value of ~ 30.4 Vickers for the annealed foil alloy, which indicates an improvement of ~ 100% due to the contributions of grain refinement, work hardening and interfacial strengthening of the bonded layers.

36 MATERIALS SCIENCE↗
DOE OSTI2018

On the reinforcement homogenization in CNT/metal matrix composites during severe plastic deformation

Highlights: • Carbon nanotube-reinforced composites were processed by severe plastic deformation. • The evolution of the second phase distribution homogeneity is thoroughly analyzed. • The analysis is carried out with increasing equivalent strains. • A combination of two methods is applied and discussed. • A model that predicts the equivalent strain necessary for homogeneity is proposed. - Abstract: Carbon nanotube (CNT)-reinforced nickel matrix composites with different concentrations were processed by high pressure torsion (HPT). We thoroughly characterized the CNT agglomerates' spatial arrangement at different stages of deformation in order to extract information valuable for the optimization of the processing parameters and to elucidate the mechanisms involved during the processing of particle reinforced metal matrix composites by HPT. From the electron micrographs taken on the radial direction with increasing equivalent strains, we observed that CNT agglomerates debond by relative sliding between CNT during HPT, becoming spherical at higher stages of deformation. Furthermore, we introduced a model for the prediction of the minimum strain required for a homogeneous distribution of a second phase during HPT, which can be correlated to the material's three-dimensional structure and agrees well with the experimental data.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Shape memory and superelasticity of nanograined Ti-51.2 at.% Ni alloy processed by severe plastic deformation via high-ratio differential speed rolling

A novel method of producing nanograined Ni-rich superelastic NiTi alloys in sheet form was proposed using a combination of severe plastic deformation via high-ratio differential speed rolling (HRDSR) and post-deformation annealing. The HRDSR-processed microstructure was composed of heavily deformed austenite and martensite grains, and amorphous phases. After annealing at 673 K, the severely deformed microstructure with no functional properties evolved to the nanograined structure (20–70 nm) composed of austenite and martensite nanograins and sub-nanograins through static recovery or continuous static recrystallization process. The nanograined microstructure had a high resistance to martensitic transformation upon cooling and slip deformation during straining. As a result, the HRDSR-processed alloy annealed at 673K exhibited superior superelasticity compared to the alloys with coarse grains. At the higher annealing temperature of 873 K, the micron-sized recrystallized grains with low dislocations developed through discontinuous static recrystallization process. In this case, deformation during straining was governed by the detwinning of twinned martensite, and as a result, shape memory effect was more significantly pronounced than superelasticity.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Elucidating the microscopic origin of electrochemical corrosion and electrical conductivity by lattice response to severe plastic deformation in Al-Mn-Si alloy

Highlights: • Al-Mn-Si specimens were underwent severe plastic deformation by CGP and cold-rolling and their combined routes. • Microscopical observations depicted particles' fragmentation and non-preferential distribution under heavy straining. • XRD analysis revealed dislocations annihilation and lattice swelling (d-spacing increase) due to dynamic recrystallization. • Polarization outputs disclosed direct correlation of corrosion behavior with dislocations density. • Four-point probe test proved that electrical conductivity was a function of lattice d-spacing. - Abstract: Al-Mn-Si specimens were underwent SPD by CGP, cold-rolling and their combined paths. Acquired OM and SEM micrographs revealed that random distribution of intermetallic precipitates beside their fragmentation under heavy imposed strains deteriorated particles’ influence on the electrochemical corrosion and inhibited pitting. Analysis of XRD patterns pointed out that post-rolling of CGPed sheets resulted in dynamic annihilation of dislocations and accordingly crystal lattice swelling (d-spacing increase) due to dynamic recrystallization. From polarization results, crystallites’ refinement along with density increment of sub-grain boundaries within structure as a consequence of SPD beside dislocation density enhancement accelerated corrosion. Outputs of four-point probe electrical conductivity examination indicated that apart from the employed processing, lattice compaction and atomic layers approach would limit the electrons’ mobility space and hence reduce the conductivity of material. In this regard, combined effects of CGP and rolling as employed dual-straining route on Al-Mn-Si alloy enhanced the electrical conductivity by d-spacing growth.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2025

Fully implicit crystal plasticity models representing orientations with modified Rodrigues parameters

Here, this work describes a crystal plasticity formulation combining several mathematical, numerical, and implementation choices to produce a highly efficient model. Specifically, the key choices in the implementation are (1) representing orientations with modified Rodrigues parameters, (2) implementing a fully coupled implicit time integration for the elastic stretch, the crystal orientations, and the model internal variables, (3) implementing the model in the NEML2 constitutive modeling framework, based on PyTorch, to vectorize the calculations and port the computation to GPUs and other hardware accelerators, and (4) an exact implementation of the consistent tangent matrix, even for arbitrary coupling to other field variables beyond the displacements, like temperature, neutron fluence, etc. The first two features of the model are, to our knowledge, novel. The paper considers each of these choices individually as well as the final model as a whole. This includes a full description of modified Rodrigues parameters, their advantages over other representations of orientations, the mathematical formulae and tools required to implement a model with modified Rodrigues parameters, and a detailed description of the geometry of the space of modified Rodrigues parameters (in an appendix). It also includes a description of a fully implicit time integration scheme for the orientations and the advantages in representing orientations with modified Rodrigues parameters in implementing such a model. The work then assess, via numerical examples, the advantages of fully coupled implicit time integration versus more common decoupled and explicit time integration schemes. These studies demonstrate the computational advantages of fully coupled integration versus other time integration algorithms, though the performance of the competing models depends on the complexity of the underlying single crystal model. The study concludes by demonstrating that the choice of time integration method affects the sharpness of the predicted texture, with explicit methods for integrating the orientations overestimating texture sharpness and implicit methods underestimating texture sharpness.

Crystal plasticity↗
DOE OSTI2025

Fatigue life prediction of powder bed fused–laser beam AlSi10Mg: Incorporating critical defects via crystal plasticity modelling

The current study provides a microstructurally-based computational framework to predict the fatigue life of additive manufactured (AM), i.e., powder bed fused–laser beam (PBF-LB), AlSi10Mg specimens using the crystal plasticity finite element method (CPFEM). The fractography analysis, electron backscatter diffraction (EBSD), uniaxial and cyclic responses, and fatigue life of specimens were used to inform the computational framework. CPFE simulation was used to compute fatigue indicator parameters (FIPs) as fatigue driving forces. A new fatigue criterion is introduced based on FIPs, which was calibrated using experimental fatigue data. The proposed fatigue measure was evaluated versus the specimens with critical defects of various sizes and locations subjected to different stress amplitudes. The results show that the developed framework can capture the fatigue life of samples with different critical defect locations and sizes along with different stress amplitudes for both high-cycle fatigue (HCF) and very high-cycle fatigue (VHCF) regimes.

Additive manufacturing↗
DOE OSTI2018

A crystal plasticity model for body-centered cubic molybdenum: Experiments and simulations

Here, a physics-based finite strain crystal plasticity constitutive model for body-centered-cubic (BCC) single crystals is developed to capture the strong temperature, rate, and orientation dependence of mechanical behavior. The key features of the model include twinning-anti-twinning asymmetry of shearing resistance, a yield criterion that incorporates atomistics-informed non-Schmid effects, and a flow rule formulated based on the theory of thermally activated motion of screw dislocations via nucleation of double kinks. The implementation of the constitutive model in a finite-element program is briefly discussed. The material constants in the model are determined by calibrating the model against literature-based experimental data on single-crystal Molybdenum subjected to uniaxial compression and uniaxial tension. Experiments of uniaxial compression on a single crystal specimen with a hole were performed for validation of the calibrated model for BCC Molybdenum. Measurements of deformations in the vicinity of the hole were used to assess the ability of the model in predicting localized deformation patterns around the hole. Lastly, the model is able to effectively describe the anisotropic and temperature-dependent stress-strain response of a molybdenum crystal up to a homologous temperature of 0.3.

36 MATERIALS SCIENCE↗
DOE OSTI2021

SANDD: A directional antineutrino detector with segmented 6 Li-doped pulse-shape-sensitive plastic scintillator

We present a characterization of a small (9-liter) and mobile 0.1% 6 Li-doped pulse-shape-sensitive plastic scintillator antineutrino detector called SANDD (Segmented AntiNeutrino Directional Detector), constructed for the purpose of near-field reactor monitoring with sensitivity to antineutrino direction. SANDD comprises three different types of module. A detailed Monte Carlo simulation code was developed to match and validate the performance of each of the three modules. The combined model was then used to produce a prediction of the performance of the entire detector. Analysis cuts were established to isolate antineutrino inverse beta decay events while rejecting large fraction of backgrounds. The neutron and positron detection efficiencies are estimated to be 34.8% and 80.2%, respectively, while the coincidence detection efficiency is estimated to be 71.7%, resulting in inverse beta decay detection efficiency of 20.0% ± 0.2%(stat.) ± 2.1%(syst.). Finally, the predicted directional sensitivity of SANDD produces an uncertainty of 20° in the azimuthal direction per 100 detected antineutrino events.

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗
DOE OSTI2021

Investigation of a digitizer for the plastic scintillation detectors of time-of-flight mass measurements

A CAEN DT5742 digitizer has been investigated to process the fast signals from the photomultiplier tubes of the time-of-flight detectors for fast ion beams. A test setup consisting of two plastic scintillation detectors and a pulsed laser source provided signals which were recorded by the digitizer and systematically analyzed with different algorithms to derive the amplitude, rise time and arrival time of the detection signal. To obtain the best amplitude and time resolutions, various optimization techniques including peak fitting and signal smoothing, interpolation improvement, and time-walk correction by amplitude and rise time have been performed and compared in detail. Here we compared the time resolutions obtained by three digital algorithms of leading-edge, zero-crossing constant-fraction (ZC-CFD) and direct constant-fraction discriminations. Finally, we found that the best time-of-flight resolution between two PMTs can be achieved as 12 ps by the method using sample minimum for peak location and using the time-walk-resistant ZC-CFD with 4-point interpolation for timing.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
DOE OSTI2023

Manufacturing and characterization of a boron-loaded fast-cured plastic organic scintillator

A novel fast-cured, boron-loaded, plastic organic scintillator was developed and characterized. A diisopropylnaphthalene-containing scintillator was manufactured in minutes with the addition of two commercially available fast-curing monomers, isobornyl acrylate (IBOA) and 1,6-Hexanediol dimethacrylate (HDDMA). Further, the light yield of the device was measured to be approximately 70% relative to a similarly sized, but several-year-aged, EJ-276 detector. Using a coincidence capture technique, the neutron capture light output was found to be 87.7 ± 4.2 keVee, which was 1.47 ± 0.07 greater than the light output from a 59.5 keV electron. Producing a viable fast-cured and thermal-neutron-sensitive detector enables the capability to pursue cost-effective 3D printed thermal neutron detectors in a timely manner.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
DOE OSTI2024

Performance of large-scale 6 Li-doped pulse-shape discriminating plastic scintillators

A 6 Li-doped plastic scintillator with pulse-shape discrimination capabilities, commercially identified as EJ -299-50, has been developed and produced at the kilogram-scale. A total of 44 bars of dimensions 5.5 cm x 5.5 cm x 50 cm of this material have been characterized. Optical properties like light output and effective attenuation length have been found to be comparable to 6 Li-doped liquid scintillators. Further, the scintillator EJ -299-50 shows good neutron detection capabilities with an effective efficiency for capture on 6 Li of approximately 85%. Stability tests performed on two formulation variations showed no intrinsic degradation in the material or optical properties during several months of observations.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
DOE OSTI2023

Cross-database comparisons on the greenhouse gas emissions, water consumption, and fossil-fuel use of plastic resin production and their post-use phase impacts

Resin production and post-use pathways have cross-database discrepancies due to different temporal/geographic representation, technologies, and assumptions. These differences can distort comparisons across alternatives and confound efforts to establish standards based on the plastics’ life-cycle impacts. Thus, this study quantifies the degree and identifies the sources of cross-database discrepancies across four LCA databases (GREET, USLCI, Ecoinvent, and GaBi) for five resin production pathways and three post-use phases. For resin production pathways, all resins showed significant cross-database discrepancy in their global warming impacts: the degree of discrepancy was significant to recommend a consistent choice of database to users any LCA comparisons across different products. For post-use phases, landfill datasets had relatively lower degree of cross-database discrepancy than incineration and mechanical recycling. Different metadata characteristics were the sources of some cross-database discrepancies while other parts could be explained by the original differences in the life-cycle inventory sourced from different producers and plants.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2012

The O{sub 2}-enriched air gasification of coal, plastics and wood in a fluidized bed reactor

Highlights: Black-Right-Pointing-Pointer The effect of the O{sub 2} in the gasification stream of a BFB gasifier has been studied. Black-Right-Pointing-Pointer Main advantage of the O{sub 2}-enriched air is the increasing of the bed temperature. Black-Right-Pointing-Pointer No remarkable effects on tar reduction. Decreasing of recognized PAHs. Black-Right-Pointing-Pointer Gasification reactions completed inside the dense bed and splashing zone. Black-Right-Pointing-Pointer Polycondensation reactions occur mainly in the freeboard region. - Abstract: The effect of oxygen-enriched air during fluidized bed co-gasification of a mixture of coal, plastics and wood has been investigated. The main components of the obtained syngas were measured by means of on-line analyzers and a gas chromatograph while those of the condensate phase were off-line analysed by means of a gas chromatography-mass spectrometer (GC-MS). The characterization of condensate phase as well as that of the water used as scrubbing medium completed the performed diagnostics. The experimental results were further elaborated in order to provide material and substances flow analyses inside the plant boundaries. These analyses allowed to obtain the main substance distribution between solid, gaseous and condensate phases and to estimate the conversion efficiency of carbon and hydrogen but also to easily visualise the waste streams produced by the process. The process performance was then evaluated on the basis of parameters related to the conversion efficiency of fuels into valuable products (i.e. by considering tar and particulate as process losses) as well as those related to the energy recovery.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2012

Modelling piloted ignition of wood and plastics

Highlights: Black-Right-Pointing-Pointer We model piloted ignition times of wood and plastics. Black-Right-Pointing-Pointer The model is applied on a packed bed. Black-Right-Pointing-Pointer When the air flow is above a critical level, no ignition can take place. - Abstract: To gain insight in the startup of an incinerator, this article deals with piloted ignition. A newly developed model is described to predict the piloted ignition times of wood, PMMA and PVC. The model is based on the lower flammability limit and the adiabatic flame temperature at this limit. The incoming radiative heat flux, sample thickness and moisture content are some of the used variables. Not only the ignition time can be calculated with the model, but also the mass flux and surface temperature at ignition. The ignition times for softwoods and PMMA are mainly under-predicted. For hardwoods and PVC the predicted ignition times agree well with experimental results. Due to a significant scatter in the experimental data the mass flux and surface temperature calculated with the model are hard to validate. The model is applied on the startup of a municipal waste incineration plant. For this process a maximum allowable primary air flow is derived. When the primary air flow is above this maximum air flow, no ignition can be obtained.

42 ENGINEERING↗
DOE OSTI2013

Inherent phenotypic plasticity facilitates progression of head and neck cancer: Endotheliod characteristics enable angiogenesis and invasion

The presence of the EMT (epithelial-mesenchymal transition), EndMT (endothelial-mesenchymal transition) and VM (vasculogenic mimicry) demonstrates the multidirectional extent of phenotypic plasticity in cancers. Previous findings demonstrating the crosstalk between head and neck squamous cell carcinoma (HNSCC) and vascular endothelial growth factor (VEGF) imply that HNSCC cells share some functional commonalities with endothelial cells. Our current results reveal that cultured HNSCC cells not only possess endothelial-specific markers, but also display endotheliod functional features including low density lipoprotein uptake, formation of tube-like structures on Matrigel and growth state responsiveness to VEGF and endostatin. HNSCC cell subpopulations are also highly responsive to transforming growth factor-β1 and express its auxiliary receptor, endoglin. Furthermore, the endotheliod characteristics observed in vitro recapitulate phenotypic features observed in human HNSCC tumors. Conversely, cultured normal human oral keratinocytes and intact or ulcerated human oral epithelia do not express comparable endotheliod characteristics, which imply that assumption of endotheliod features is restricted to transformed keratinocytes. In addition, this phenotypic state reciprocity facilitates HNSCC progression by increasing production of factors that are concurrently pro-proliferative and pro-angiogenic, conserving cell energy stores by LDL internalization and enhancing cell mobility. Finally, recognition of this endotheliod phenotypic transition provides a solid rationale to evaluate the antitumorigenic potential of therapeutic agents formerly regarded as exclusively angiostatic in scope. - Highlights: ► HNSCC tumor cells express endothelial specific markers VE-cadherin, CD31 and vimentin. ► Similarly, cultured HNSCC cells retain expression of these markers. ► HNSCC cells demonstrate functional endotheliod characteristics i.e. AcLDL uptake. ► HNSCC cell subpopulations are highly responsive to TGF- β1, VEGF and endostatin. ► TGF-β1 facilitates cadherin switching and augments invasiveness of HNSCC subpopulations.

60 APPLIED LIFE SCIENCES↗
DOE OSTI2017

Use of a Plasticizer for Physical Stability Prediction of Amorphous Solid Dispersions

Utilizing glycerol as a plasticizer, an accelerated physical stability testing method of amorphous solid dispersions (ASDs) was developed. The influence of glycerol concentration on the glass transition temperature and α-relaxation time (a measure of molecular mobility) of amorphous ketoconazole, celecoxib, and the solid dispersions of each prepared with polyvinylpyrrolidone was investigated. By temperature scaling (T g /T), the effects of glycerol concentration and temperature on the relaxation time were simultaneously evaluated. Glycerol, in a concentration dependent manner, accelerated crystallization in all of the systems without affecting the fragility. In celecoxib-PVP ASDs, the drug crystallization was well coupled to molecular mobility and was essentially unaltered at glycerol concentrations up to 2% w/w. The acceleration in crystallization brought about by glycerol expedited the determination of the coupling between molecular mobility and crystallization. As a result, we were able to predict the physical stability of the unplasticized ASD. Lastly, this approach is especially useful for ASDs with high polymer content where drug crystallization is extremely slow at the relevant storage temperature.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2021

Scalable Synthesis of Pt/SrTiO 3 Hydrogenolysis Catalysts in Pursuit of Manufacturing-Relevant Waste Plastic Solutions

Here, an improved hydrothermal synthesis for shape-controlled, size-controlled 60 nm SrTiO 3 nanocuboid (STO NC) supports, which facilitates the scalable creation of platinum nanoparticles catalyst supported on STO (Pt/STO) for the chemical conversion of waste polyolefins, is reported herein. This synthetic method: 1) produces STO NC supports with average sizes ranging from 25 – 80 nm with narrow size distributions 2) demonstrates how SrCO 3 formation and variation in solution pH prevent the formation of STO NCs, and 3) establishes that STO nucleation prior to the hydrothermal treatment favors nanocuboid formation. The updated hydrothermal synthesis was scaled-up and conducted in a 4L batch reactor, resulting in STO NCs of comparable size and morphology (m = 22.5 g, d avg = 58.6 ± 16.2 nm) to those synthesized under standard hydrothermal conditions in a lab-scale 125 mL autoclave reactor. Size-controlled STO NCs, ranging in roughly 10 nm increments from the 25 nm to 80 nm, were used to support Pt deposited through strong electrostatic adsorption (SEA), a practical and scalable solution-based method. Using SEA techniques and a STO support with an average size of 39.3 ± 6.3 nm, a Pt/STO catalyst with 3.6 wt% Pt was produced and used for high-density polyethylene hydrogenolysis under previously-reported conditions (170 psi H 2 , 300°C, 96h; final product: M w = 2400, Ð = 1.03). As a well-established model system for studying the behavior of heterogeneous catalysts and their supports in reactions, the Pt/STO system detailed in this work presents a unique opportunity to simultaneously convert waste plastic into commercially-viable products while gaining fundamental insight into the mechanism of polyethylene hydrogenolysis.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗