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At least 1,279 records · Page 71

Modeling flow at the nozzle of a solid rocket motor

The mechanical behavior of a rocket motor internal flow field results in a system of nonlinear partial differential equations which can be solved numerically. The accuracy and the convergence of the solution of the system of equations depends largely on how precisely the sharp gradients can be resolved. An adaptive grid generation scheme is incorporated into the computer algorithm to enhance the capability of numerical modeling. With this scheme, the grid is refined as the solution evolves. This scheme significantly improves the methodology of solving flow problems in rocket nozzle by putting the refinement part of grid generation into the computer algorithm.

Chow, Alan S.↗

Numerical analysis of ignition transients in solid rocket motors

A model to analyze the unstready multidimensional turbulent flow in the head-end, star slot section of a solid rocket motor during the ignition transient is developed. The present paper examines the fluid dynamic aspects of the starting transient. A finite-difference solution of the unsteady, compressible, full Navier-Stokes equations, together with a two-equation k-epsilon turbulence model, is obtained utilizing the MacCormack explicit, predictor-corrector technique. Computed results for the flow in the slot are compared with experimental data obtained in cold flow tests of a scaled model of the Space Shuttle SRM head-end, star grain section. The agreement between the calculated flowfield and existing experimental data is very good.

Ciucci, A.↗

Experimental investigation of the flow field in the head-end star slot section of a solid rocket motor

A test program has been developed to investigate the complex flowfield in the head-end, star grain section of a solid rocket motor. Documentation of the flowfield pattern is to be obtained using both flow visualization techniques and quantitative methods, including static pressure measurements, heat transfer coefficient measurements, and hot-wire anemometry. A cold-flow, one-tenth-scale model based on the geometry of the Space Shuttle SRM head-end section and its single-port igniter, along with two models of a four-port igniter, have been constructed. The scale factor is derived from a scaling analysis which matches Reynolds number between the model and the full-scale flowfield in the star grain section. The NASA Marshall Space Flight Center 14 x 14 inch trisonic wind tunnel will be utilized for the cold flow tests. Since the work is still in progress, no results are included.

Ciucci, A.↗

Electrically Controlled Valve With Small Motor

Design of electrically controlled valve exploits force-multiplying principle to overcome large back-pressure force resisting initial opening. Design makes possible to open valve by use of relatively small motor adequate for rest of valve motion, but otherwise not large enough to open valve. In simple linear lifting, small horizontal forces applied to pair of taut cables to lift large weight through short distance. In rotary lifting, similar effect achieved by rotating, about an axis, disk to which initially axial cables attached.

Reinicke, Robert H.↗

Supplemental final environmental impact statement for advanced solid rocket motor testing at Stennis Space Center

Since the Final Environmental Impact Statement (FEIS) and Record of Decision on the FEIS describing the potential impacts to human health and the environment associated with the program, three factors have caused NASA to initiate additional studies regarding these issues. These factors are: (1) The U.S. Army Corps of Engineers and the Environmental Protection Agency (EPA) agreed to use the same comprehensive procedures to identify and delineate wetlands; (2) EPA has given NASA further guidance on how best to simulate the exhaust plume from the Advanced Solid Rocket Motor (ASRM) testing through computer modeling, enabling more realistic analysis of emission impacts; and (3) public concerns have been raised concerning short and long term impacts on human health and the environment from ASRM testing.

Source record↗

Advanced electric motor technology: Flux mapping

This report contains the assumptions, mathematical models, design methodology, and design points involved with the design of an electromechanical actuator (EMA) suitable for directing the thrust vector of a large MSFC/NASA launch vehicle. Specifically the design of such an actuator for use on the upcoming liquid fueled National Launch System (NLS) is considered culminating in a point design of both the servo system and the electric motor needed. A major thrust of the work is in selecting spur gear and roller screw reduction ratios to achieve simultaneously wide bandwidth, maximum power transfer, and disturbance rejection while meeting specified horsepower requirements at a given stroking speed as well as a specified maximum stall force. An innovative feedback signal is utilized in meeting these diverse objectives.

Doane, George B., III↗

Current status of the development of an ignition transient model for solid rocket motors

The primary objectives of the computational fluid dynamics (CFD) code are to calculate the pressure rise rate and the maximum chamber pressure which occurs during the first second of the Advanced Solid Rocket Motor (ASRM) action time. A specific objective is to determine the relative difference between the ignition transients produced during a single port igniter and that produced by a multiport igniter. Discussed here are the results obtained from the one dimensional code and the plans for the development of the three dimensional code. Much of the information is given in viewgraph form.

Luke, Gary D.↗

Semi-coupled flow and thermal analysis of the field joint during rapid pressurization of the redesigned solid rocket motor

A transient, semi-coupled, multi-dimensional thermal and flow analysis methodology was developed to predict the thermal/gas dynamic conditions in the field joint region of the Redesigned Solid Rocket Motor (RSRM). Transient temperature response, pressure history, and combustion gas flow rate (within the field joint region), were of principle interest, in the course of this study. The thermal environment in the field joint was modeled using SINDA, a finite difference based thermal network analyzer. The combustion gas flow boundary condition was generated using the FLAP code; this code performs a transient, lumped-parameter, control volume analysis to solve the mass, momentum, and energy conservation equations. The FLAP computer code was modified to account for erosion of the NBR insulation material, following ignition. An independent grid sensitivity study was conducted to determine an appropriate grid distribution near the wall. The predicted results, obtained using an optimum grid distribution and computer generated flow boundary condition, were compared with subscale test data.

Ghaffarian, Benny↗

Time accurate Navier-Stokes computations of solid rocket motor internal field joint cavity flows

The low-speed flow of combustion gases in the Space Shuttle Solid Rocket Motor (SRM) following ignition are investigated with a time-accurate CFD technique. The flow of the combustion gases is examined in the forward joint section of the SRM at 80 s after ignition with attention given to the amplification of existing 'organ-pipe' modes of 15, 30, and 45 Hz resulting from frequency lock-in with vortex-shedding modes. The CFD code employed is a multizone compressible Navier-Stokes flow solver using a finite-volume, upwind-biased, total-variation-diminishing scheme. The vortex-generated oscillations generated by the inhibitor and the cavity at the forward field joint are described in terms of amplitude and frequency and related to the flow dynamics in the SRM. Oscillations are shown to occur spontaneously when the trailing edge of the cavity at the joint is sharp and can be amplified if the unburned portion of the inhibitor protrudes into the flow.

Farr, Rebecca A.↗

Impact damage and residual tension strength of a thick graphite/epoxy rocket motor case

Impacters of various masses were dropped from various heights onto thick graphite/epoxy filament-wound cylinders. The cylinders represented filament-wound cases made for the booster motors of the Space Shuttle. Tups of various shapes were affixed to the impacters. Some of the cylinders were filled with inert propellant, and some were empty. The cylinders were impacted numerous times around the circumference and then cut into tension coupons, each containing an impact site. The size of the damage and the residual tension strength were measured. For hemispherical tups, strength was reduced as much as 30 percent by nonvisible damage. The damage consisted of matrix cracking and broken fibers. Analytical methods were used to predict the damage and residual tension strength. A factor of safety to account for nonvisible damage was determined. For corner and rod shaped tups, any damage that resulted in strength loss was readily visible.

Poe, C. C., Jr.↗

Investigation of gas/particle heat transfer rates in solid rocket motors

The ability of the current Nusselt number prediction technique developed by Kavanau (1955) to accurately predict alumina particle heat transfer rates in solid rocket nozzles and plumes is investigated. For the solid rocket motors SRMS) analyzed, the transitional regime is the dominant regime for the majority of particles in the flowfield. The analytical approach to determine accuracy of the Kavanau correlation utilized the G2R Direct Simulation Monte Carlo code. With this method, both sphere drag, and heat transfer rates were predicted. The sphere drag prediction were compared to the Hermsen, and Henderson drag correlations, while the heat transfer results were compared to the current theory. Results have indicated, that the predicted drag coefficient is bounded by the drag correlations considered. However, the Nusselt number varies significantly from the extrapolated profile through all flowfield regimes.

Moylan, B.↗

Linear Motor With Air Slide

Improved linear actuator comprises air slide and linear electric motor. Unit exhibits low friction, low backlash, and more nearly even acceleration. Used in machinery in which positions, velocities, and accelerations must be carefully controlled and/or vibrations must be suppressed.

Johnson, Bruce G.↗

Solid rocket motors

Structural requirements, materials and, especially, processing are critical issues that will pace the introduction of new types of solid rocket motors. Designers must recognize and understand the drivers associated with each of the following considerations: (1) cost; (2) energy density; (3) long term storage with use on demand; (4) reliability; (5) safety of processing and handling; (6) operability; and (7) environmental acceptance.

Carpenter, Ronn L.↗

Reliability of solid rocket motor cases and nozzles

A recent article in Aerospace America claims that 'the average success ratio of the current U.S. stable of launch vehicles, including upper stages, is about 92 percent (without upper stages it is close to 95 percent). The 8 percent failure probability implies an expected loss of $12M per flight, not including the lost opportunity costs'. Since payload costs are likely to be much greater than launch costs and even more so for the new launch vehicles for the Advanced Launch Development Program (ALDP), the cost of rocket motor unreliability at the current 8 percent rate can run into billions of dollars if expected increases in demand are realized. At an 8 percent failure rate, it is extremely unlikely that failure will occur during the first few ground tests of a new system. At that time, most of the design, analysis and tooling costs of the program have not expended. Since most systems are expected to be used ten to a hundred or more times, the likelihood of one or more failures is very large, and it can be expected that the above losses will be realized in the future. This will occur unless the problems are addressed and remedied. Recent trends suggest the problem is not being addressed adequately.

Crose, James G.↗

Solid Propulsion Integrity Program (SPIP) for verifiable enhanced solid rocket motor reliability

To increase the success rate of U.S. built Rocket Motors (SRM), the approach taken is: (1) set common reliability goals for nozzles, cases, bondline, propellant, and insulation; (2) build a common engineering data base to support standard industry-wide reliability assessment models; (3) structure or enhance existing industry/government/user term to develop the tools, methods needed, and the data to support them; and (4) areas where unreliabilities are found must be improved.

Butler, Barry L.↗

Fuzzy efficiency optimization of AC induction motors

This paper describes the early states of work to implement a fuzzy logic controller to optimize the efficiency of AC induction motor/adjustable speed drive (ASD) systems running at less than optimal speed and torque conditions. In this paper, the process by which the membership functions of the controller were tuned is discussed and a controller which operates on frequency as well as voltage is proposed. The membership functions for this dual-variable controller are sketched. Additional topics include an approach for fuzzy logic to motor current control which can be used with vector-controlled drives. Incorporation of a fuzzy controller as an application-specific integrated circuit (ASIC) microchip is planned.

Jani, Yashvant↗

A summary of laboratory testing performed to characterize and select an elastomeric O-ring material to be used in the redesigned solid rocket motors of the space transportation system

An elastomeric O-ring material is used in the joints of the redesigned solid motors (RSRM's) of the National Space Transportation System (NSTS). The selection of the O-ring material used in the RSRM's was a very thorough process that included efforts by NASA's Marshall Space Flight Center and the Langley Research Center, and the Thiokol Corporation. One of the efforts performed at MSFC was an extensive in-house laboratory test regime to screen potential O-ring materials and ultimately to characterize the elastomeric material that was chosen to be used in the RSRM's. The laboratory tests performed at MSFC are summarized.

Turner, J. E.↗

Radiation/convection coupling in rocket motor and plume analysis

A method for describing radiation/convection coupling to a flow field analysis was developed for rocket motors and plumes. The three commonly used propellant systems (H2/O2, RP-1/O2, and solid propellants) radiate primarily as: molecular emitters, non-scattering small particles (soot), and scattering larger particles (Al2O3), respectively. For the required solution, the divergence of the radiation heat flux was included in the energy equation, and the local, volume averaged intensity was determined by a solution to the radiative transfer equation. A rigorous solution to this problem is intractable, therefore, solution methods which use the ordinary and improved differential approximation were developed. This radiation model was being incorporated into the FDNS code, a Navier-Stokes flowfield solver for multiphase, turbulent combusting flows.

Saladino, A. J.↗