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At least 1,279 records · Page 71

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NASA NTRS1987

Model 360 rotor test at DNW - Review of performance and blade airload data

The results of tests on a pressure gage instrumented model rotor, performed at the Duits Nederlandse Windtunnel (DNW) are discussed. The rotor, which was a 1/5 scale model of the Boeing Vertol model 360 rotor, was tested both in the anechoic open jet test section, and in the 8 x 6 m closed test section of the DNW. The wind tunnel, the blade instrumentation, and the test conditions are described, and data on rotor performance, blade and control loads, and blade-pressure and acoustic measurements are presented.

Dadone, Leo↗

NASA NTRS1987

Ultrasonic characterization of the nonlinear elastic properties of unidirectional graphite/epoxy composites

The theoretical treatment of linear and nonlinear elasticity in a unidirectionally fiber reinforced composite as well as measurements for a unidirectional graphite/epoxy composite (T300/5208) are presented. Linear elastic properties were measured by both ultrasonic and strain gage measurements. The nonlinear properties were determined by measuring changes in ultrasonic natural phase velocity with a pulsed phase locked loop interferometer as a function of stress and temperature. These measurements provide the basis for further investigations into the relationship between nonlinear elastic properties and other important properties such as strength and fiber-matrix interfacial strength in graphite/epoxy composites.

Prosser, William H.↗

NASA NTRS1988

Super magnets for large tunnels

The development and use of a large Magnetic Suspension and Balance System (MSBS) in wind tunnels is examined, discussing NASA-sponsored research to develop a large MSBS, and the 2 MSBS already in use. The MSBS holds the model in an arbitrary position in the wind tunnel test section and measures the forces and moments acting on the model. Technologies for building a large MSBS have been developed, and research is being done to reduce building costs. Magnetic suspension is advantageous because it completely eliminates interference from mechanical support systems such as stings or struts and it allows for easy rotation and translation of the model. Advances allowing operation at higher temperatures, probably using liquid nitrogen instead of liquid helium may reduce the cost of MSBS operation. A large MSBS would require power controllers with capacity up to 10 MW, efficiency approaching 98 percent and the ability to reverse the sign of both voltage and current. Technologies include the electro-magnetic position sensor, model positioning sensing, digital controller, and a precalibrated resistance strain-gage balance.

Boyden, Richmond P.↗

NASA NTRS1988

Fatigue behavior of 5Ni-Cr-Mo-V steel weldments containing fabrication discontinuities

The applicability of linear elastic fracture mechanics to characterize the fatigue behavior of high-strength steel weldments containing lack-of-penetration (LOP) and slag/lack-of-fusion (S/LOF) discontinuities is explored. Full penetration, double-V butt welds with reinforcements removed were tested under zero-to-tension axial loading. Various filler metals and welding techniques were used. Both sound welds and welds containing discontinuities were cycled to failure. Where possible, cycles to crack initiation were estimated by strain gage measurements. The fracture mechanics approach was successful in correlating the fatigue lifetimes of specimens containing single LOP discontinuities of varying size. However, the fatigue behavior of specimens containing multiple S/LOF discontinuities proved to be much more complex and difficult to analyze.

Gill, Steven J.↗

NASA NTRS1988

Gaseous environment of the Shuttle early in the Spacelab 2 mission

A cold-cathode ionization gage was flown on Space Shuttle flight STS-5IF as part of the Spacelab 2 payload. Neutral pressure data that were taken in the payload bay during the first few hours on orbit are presented. These data show that when the payload bay is oriented such that the atmospheric gases are ramming into it, the pressure rises to a peak of 4 x 10 to the -6th Torr. Pressure is also slightly higher during the sunlit portion of each orbit. Outgassing of the payload bay causes the pressure to be elevated to a few times 10 to the -6th Torr early in the mission. In addition, several effects on pressure have been identified that are due to chemical releases. Substantial increases (50-150 percent) are seen during another experiment's gas purge. Orbiter chemical-release effects include: pressure increases of 200 percent up to 7 x 10 to the -6th Torr due to Orbital Maneuvering System burns, minor perturbations in pressure due to vernier thruster firings and little or no increase in pressure due to water dumps. In the case of vernier thruster firings, effects are seen only from down-firing thrusters in the back of the Orbiter, which are probably due to reflection of thruster gases off Orbiter surfaces.

Pickett, Jolene S.↗

NASA NTRS1988

Experimental vibration damping characteristics of the third-stage rotor of a three-stage transonic axial-flow compressor

Rotor blade aerodynamic damping is experimentally determined in a three-stage transonic axial flow compressor having design aerodynamic performance goals of 4.5:1 pressure ratio and 65.5 lbm/sec weight flow. The combined damping associated with each mode is determined by a least squares fit of a single degree of freedom system transfer function to the nonsynchronous portion of the rotor blade strain gage output power spectra. The combined damping consists of the aerodynanmic damping and the structural and mechanical damping. The aerodynamic damping varies linearly with the inlet total pressure for a given corrected speed, weight flow, and pressure ratio while the structural and mechanical damping is assumed to remain constant. The combined damping is determined at three inlet total pressure levels to obtain the aerodynamic damping. The third-stage rotor blade aerodynamic damping is presented and discussed for the design equivalent speed with the stator blades reset for maximum efficiency. The compressor overall performance and experimental Campbell diagrams for the third-stage rotor blade row are also presented.

Newman, Frederick A.↗

NASA NTRS1988

Phase-resolved heat-flux measurements on the blade of a full-scale rotating turbine

This paper presents detailed phase-resolved heat-flux data obtained on the blade of a Teledyne 702 HP full-stage rotating turbine. A shock tube is used as a short-duration source of heated air, and platinum thin-film gages are used to obtain the heat-flux measurements. Results are presented along the midspan at several locations on the blade suction and pressure surfaces from the stagnation point to near the trailing edge. For these measurements, the turbine was operating at the design flow function and at 100 percent corrected speed. Results are presented for the design vane/blade spacing (0.19 Cs) and at a wide spacing (0.50 Cs). Data are also presented illustrating the phase-resolved blade heat-flux distribution with upstream cold gas injection from discrete holes on the vane surface. The results illustrate that several successive passages can be superimposed upon each other and that a heat-flux pattern can be determined within the passage.

Dunn, M. G.↗

NASA NTRS1988

Laminate behavior for SiC fiber-reinforced reaction-bonded silicon nitride matrix composites

The room temperature mechanical properties of SiC fiber reinforced reaction-bonded silicon nitride matrix composite laminates (SiC/RBSN) have been measured. The laminates contained approx 30 volume fraction of aligned 142-micron diameter SiC fiber in a porous RBSN matrix. Three types of laminate studied were unidirectional: (1) (0) sub 8, (2) (10) sub 8, and (3) (45) sub 8, and (90) sub 8; cross plied laminates (0 sub 2/90 sub 2); and angle plied laminates: (+45 sub 2/-45 sub 2). Each laminate contained eight fiber plies. Results of the unidirectionally reinforced composites tested at various angles to the reinforcement direction indicate large anisotropy in in-plane properties. In addition, strength properties of these composites along the fiber direction were independent of specimen gage length and were unaffected by notches normal to the fiber direction. Splitting parallel to the fiber at the notch tip appears to be the dominant crack blunting mechanism responsible for notch insensitive behavior of these composites. In-plane properties of the composites can be improved by 2-D laminate construction. Mechanical property results for (0 sub 2/90 sub 2)sub s and (+45/-45 sub 2) sub s laminates showed that their matrix failure strains were similar to that for (0) sub 8 laminates, but their primary elastic moduli, matrix cracking strengths, and ultimate composite strengths were lower. The elastic properties of unidirectional, cross-ply, and angle-ply composites can be predicted from modified constitutive equations and laminate theory. Further improvements in laminate properties may be achieved by reducing the matrix porosity and by optimizing the bond strength between the SiC fiber and RBSN matrix.

Rhatt, R. T.↗

NASA NTRS1986

Development of a high temperature static strain sensor

The goal of this program is to develop an electrical resistance strain gage system which will accurately measure the static strains of superalloy blades and vanes in gas turbine engines running on a test stand. Accurate knowledge of these strains is essential to reaching the goals of the HOST program in the selection and experimental verification of the various theoretical models developed to understand and improve the performance of these engines. The specific objective is to develop a complete system capable of making strain measurements of up to + or - 10 percent of full scale during a 50 hour period at temperatures as high as 1250 K. In addition to survival and stability, attaining a low temperature coefficient of resistance, of the order of 20 ppm/K or less, was a major goal. This requirement arises from the presently unavoidable uncertainties in measurement of the exact temperatures inside gas turbines for use in making corrections for apparent strain due to temperature.

Hulse, Charles O.↗

NASA NTRS1987

Measured and predicted structural behavior of the HiMAT tailored composite wing

A series of load tests was conducted on the HiMAT tailored composite wing. Coupon tests were also run on a series of unbalanced laminates, including the ply configuration of the wing, the purpose of which was to compare the measured and predicted behavior of unbalanced laminates, including - in the case of the wing - a comparison between the behavior of the full scale structure and coupon tests. Both linear and nonlinear finite element (NASTRAN) analyses were carried out on the wing. Both linear and nonlinear point-stress analyses were performed on the coupons. All test articles were instrumented with strain gages, and wing deflections measured. The leading and trailing edges were found to have no effect on the response of the wing to applied loads. A decrease in the stiffness of the wing box was evident over the 27-test program. The measured load-strain behavior of the wing was found to be linear, in contrast to coupon tests of the same laminate, which were nonlinear. A linear NASTRAN analysis of the wing generally correlated more favorably with measurements than did a nonlinear analysis. An examination of the predicted deflections in the wing root region revealed an anomalous behavior of the structural model that cannot be explained. Both hysteresis and creep appear to be less significant in the wing tests than in the corresponding laminate coupon tests.

Nelson, Lawrence H.↗

NASA NTRS1989

Instrumentation advances for transonic testing

New and improved instrumentation, like new and improved wind tunnels, provide capabilities which stimulate innovative research and discovery. During the past few years there have been a number of instrumentation developments which have aided and abetted the acquisition of more accurate aerodynamic data and have led to new physical insights as well. Some of these advances are reviewed, particularly in the area of thin film gages, hot wire anemometry, and laser instrumentation. A description is given of the instruments and/or techniques and some sample results are shown.

Bobbitt, Percy J.↗

NASA NTRS1989

An approximation function for frequency constrained structural optimization

The purpose is to examine a function for approximating natural frequency constraints during structural optimization. The nonlinearity of frequencies has posed a barrier to constructing approximations for frequency constraints of high enough quality to facilitate efficient solutions. A new function to represent frequency constraints, called the Rayleigh Quotient Approximation (RQA), is presented. Its ability to represent the actual frequency constraint results in stable convergence with effectively no move limits. The objective of the optimization problem is to minimize structural weight subject to some minimum (or maximum) allowable frequency and perhaps subject to other constraints such as stress, displacement, and gage size, as well. A reason for constraining natural frequencies during design might be to avoid potential resonant frequencies due to machinery or actuators on the structure. Another reason might be to satisy requirements of an aircraft or spacecraft's control law. Whatever the structure supports may be sensitive to a frequency band that must be avoided. Any of these situations or others may require the designer to insure the satisfaction of frequency constraints. A further motivation for considering accurate approximations of natural frequencies is that they are fundamental to dynamic response constraints.

Canfield, R. A.↗

NASA NTRS1989

Fabrication of Pd-Cr wire

Fabrication of Pd-13 percent Cr alloy wires is described. Melting, casting, swaging and annealing processes are discussed. Drawing to reach two diameters (0.003 inch and 0.00176 inch) of wire is described. Representative micrographs of the Pd-Cr alloy at selected stages during wire fabrication are included. The resistance of the wire was somewhat lower, by about 15 to 20 percent, than comparable wire of other alloys used for strain gages.

Diamond, Sidney↗

NASA NTRS1989

Space Shuttle Main Engine structural analysis and data reduction/evaluation. Volume 1: Aft Skirt analysis

Using the ANSYS finite element program, a global model of the aft skirt and a detailed nonlinear model of the failure region was made. The analysis confirmed the area of failure in both STA-2B and STA-3 tests as the forging heat affected zone (HAZ) at the aft ring centerline. The highest hoop strain in the HAZ occurs in this area. However, the analysis does not predict failure as defined by ultimate elongation of the material equal to 3.5 percent total strain. The analysis correlates well with the strain gage data from both the Wyle influence test of the original design aft sjirt and the STA-3 test of the redesigned aft skirt. it is suggested that the sensitivity of the failure area material strength and stress/strain state to material properties and therefore to small manufacturing or processing variables is the most likely cause of failure below the expected material ultimate properties.

Berry, David M.↗

NASA NTRS1989

Experience with advanced instrumentation in a hot section cascade

The Lewis Research Center gas turbine Hot Section Test Facility was developed to provide a real engine environment with known boundary conditions for the aerothermal performance evaluation and verification of computer design codes. This verification process requires experimental measurements in a hostile environment. The research instruments used in this facility are presented, and their characteristics and how they perform in this environment are discussed. The research instrumentation consisted of conventional pressure and temperature sensors, as well as thin-film thermocouples and heat flux gages. The hot gas temperature was measured by an aspirated temperature probe and by a dual-element, fast-response temperature probe. The data acquisition mode was both steady state and time dependent. These experiments were conducted over a wide range of gas Reynolds numbers, exit gas Mach numbers, and heat flux levels. This facility was capable of testing at temperatures up to 1600 K, and at pressures up to 18 atm. These corresponded to an airfoil exit Reynolds number range of 0.5 x 10(6) to 2.5 x 10(6) based on the airfoil chord of 5.55 cm. The results characterize the performance capability and the durability of the instrumentation. The challenge of making measurements in hostile environments is also discussed. The instruments exhibited more than adequate durability to achieve the measurement profile. About 70 percent of the thin-film thermocouples and the dual-element temperature probe survived several hundred thermal cycles and more than 35 hr at gas temperatures up to 1600 K. Within the experimental uncertainty, the steady-state and transient heat flux measurements were comparable and consistent over the range of Reynolds numbers tested.

Yeh, Frederick C.↗

NASA NTRS1988

Computational and experimental studies of LEBUs at high device Reynolds numbers

The present paper summarizes computational and experimental studies for large-eddy breakup devices (LEBUs). LEBU optimization (using a computational approach considering compressibility, Reynolds number, and the unsteadiness of the flow) and experiments with LEBUs at high Reynolds numbers in flight are discussed. The measurements include streamwise as well as spanwise distributions of local skin friction. The unsteady flows around the LEBU devices and far downstream are characterized by strain-gage measurements on the devices and hot-wire readings downstream. Computations are made with available time-averaged and quasi-stationary techniques to find suitable device profiles with minimum drag.

Bertelrud, Arild↗

NASA NTRS1988

A method for determining crack opening load from load-displacement data

The fatigue crack opening load is determined as the tangent point on the ascending load-displacement data between the curved portion and the upper linear region. A model for the 'unzipping' behavior of the crack indicates that the curved portion of the load-deflection curve is second order. The opening load is determined by a nonlinear, least squares fit of the data to the model, which optimally locates the tangent point of the two curves. The method provided consistent results for determining opening load P(op) for 7475-T731 aluminum using data from a crack tip opening gage.

Carman, C. Davis↗

NASA NTRS1988

Dynamic fracture toughness of ceramic composites

The dynamic fracture toughness vs crack velocity relationships of TiB2 particulate-reinforced SiC-matrix and SiC whisker-reinforced Al2O3-matrix composites were determined at both room temperature and 1200 C with impacted, single-edge notched three-point bend specimens. Rapid crack initiation and propagation were monitored by a laser interferometric-displacement gage system. A FEM model that transmitted the measured outside-impact load to the specimen within the furnace was used to characterize the entire loading system-specimen unit. Small differences were measured between the room temperature and 1200 C dynamic responses.

Yang, K. H.↗