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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,279 records · Page 71
All sourcesNASA NTRSDOE OSTI
NASA NTRS1972

Fabrication of (U, Zr) C-fueled/tungsten-clad specimens for irradiation in the Plum Brook Reactor Facility

Fuel samples, 90UC - 10 ZrC, and chemically vapor deposited tungsten fuel cups were fabricated for the study of the long term dimensional stability and compatibility of the carbide-tungsten fuel-cladding systems under irradiation. These fuel samples and fuel cups were assembled into the fuel pins of two capsules, designated as V-2E and V-2F, for irradiation in NASA Plum Brook Reactor Facility at a fission power density of 172 watts/c.c. and a miximum cladding temperature of 1823 K. Fabrication methods and characteristics of the fuel samples and fuel cups prepared are described.

Source record↗
NASA NTRS1972

Static structural tests of a 1.5-meter diameter fabric attached inflatable decelerator

Meridional tape forces, permeability, and change in model contours were measured on the aft half of a 1.5-m-diameter attached inflatable decelerator (AID). Inflation pressures up to 103 kN per square meter and external pressures of 0.14 to 102 kN per square meter were used. The results indicated that the model stresses were near the desired isotensoid condition. Future AID designs should consider both stiffness and strength of the meridional tapes to obtain the optimum division of load between tapes and fabric. Permeability of pressurized fabric structures is a few orders of magnitude higher than that obtained in the standard low-pressure test on material specimens.

Willis, C. M.↗
NASA NTRS1972

Thermal Skin fabrication technology

Advanced fabrication techniques applicable to Thermal Skin structures were investigated, including: (1) chemical machining; (2) braze bonding; (3) diffusion bonding; and (4) electron beam welding. Materials investigated were nickel and nickel alloys. Sample Thermal Skin panels were manufactured using the advanced fabrication techniques studied and were structurally tested. Results of the program included: (1) development of improved chemical machining processes for nickel and several nickel alloys; (2) identification of design geometry limits; (3) identification of diffusion bonding requirements; (4) development of a unique diffusion bonding tool; (5) identification of electron beam welding limits; and (6) identification of structural properties of Thermal Skin material.

Milam, T. B.↗
NASA NTRS1972

Distribution and directional fabric of ash-flow sheets in the northwestern Mogollon Plateau, New Mexico.

Individual ash-flow sheets distributed over wide areas in the Mogollon-Datil volcanic province can be delineated and related by flow direction techniques to specific source cauldrons. Two major mid-Tertiary ash flows in the Mogollon Plateau have measurable microscopic directional fabric indicative of primary flow direction imprinted in the ash-flow sheets during late-stage laminar flow. Regional stratigraphic relationships and flow patterns of the ash-flow sheets indicate a late Tertiary origin of the Mogollon Plateau depression. They also show that Basin-Range faulting in southwestern New Mexico was not initiated until after emplacement of the younger ash flow (23 m.y. B.P.). Directional fabric is an inherent property of many calc-alkalic ash-flow sheets and measurement of preferred orientation provides a powerful tool in unravelling the geologic history of complex volcanic terrane.

Rhodes, R. C.↗
NASA NTRS1972

Fabrication studies of Nb3Al superconductors.

Study aimed at developing fabrication techniques for the production of stabilized conductors containing both binary and ternary intermetallics of the Nb-Al system. Processes are described that offer a foundation for practical fabricating techniques suitable for the production of long lengths of stabilized Nb3Al superconductor. Once the parameters are optimized, it is conceivable that multistrand twisted composites of both binary and ternary intermetallics should become feasible.

Worzala, F. J.↗
NASA NTRS1973

Fabrication of magnetic bubble memory overlay

Self-contained magnetic bubble memory overlay is fabricated by process that employs epitaxial deposition to form multi-layered complex of magnetically active components on single chip. Overlay fabrication comprises three metal deposition steps followed by subtractive etch.

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NASA NTRS1973

Fabrication techniques for polybenzimidazole composites

Performance of polybenzimidazole composites as ablation shields can be substantially improved by thermal crosslinking. Program was designed to develop new processing methods and techniques for fabrication of polybenzimidazole composites. Report, which describes fabrication in detail, also includes specification and manufacturing standards.

Parker, J. A.↗
NASA NTRS1972

Design and fabrication of wraparound contact silicon solar cells

Both dielectric insulation and etched junction contact techniques were evaluated for use in wraparound contact cell fabrication. Since a suitable process for depositing the dielectrics was not achieved, the latter approach was taken. The relationship between loss of back contact and power degradation due to increased series resistance was established and used to design a simple contact configuration for 10 ohm-cm etched wraparound junction contact N/P cells. A slightly deeper junction significantly improved cell curve shape and the associated loss of current was regained by using thinner contact grid fingers. One thousand cells with efficiencies greater than 10.5% were fabricated to demonstrate the process.

Scott-Monck, J. A.↗
NASA NTRS1972

Development and fabrication of a graphite polyimide box beam

The state-of-the-art of graphite/polyimide structures was evaluated and key design and fabrication issues to be considered in future hardware programs are defined. The fabrication and testing at 500 F of a graphite/polyimide center wing box beam using OV-10A aircraft criteria was accomplished. The baseline design of this box was developed in a series of studies of other advanced composite materials: glass/epoxy, boron/epoxy, and boron/polyimide. The use of this basic design permits ready comparison of the performance of graphite/polyimide with these materials. Modifications to the baseline composite design were made only in those areas effected by the change of materials. Processing studies of graphite fiber polyimide resins systems resulted in the selection of a Modmor II/Gemon L material.

Nadler, M. A.↗
NASA NTRS1972

Design and fabrication of engineering model fiber-optics detector

The design and fabrication of an annular ring detector consisting of optical fibers terminated with photodetectors is described. The maximum width of each concentric ring has to be small enough to permit the resolution of a Ronchi ruling transform with a dot spacing of 150 microns. A minimum of 100 concentric rings covering a circular area of 2.54 cm diameter also is necessary. A fiber-optic array consisting of approximately 89,000 fibers of 76 microns diameter was fabricated to meet the above requirements. The fibers within a circular area of 2.5 cm diameter were sorted into 168 adjacent rings concentric with the center fiber. The response characteristics of several photodetectors were measured, and the data used to compare their linearity of response and dynamic range. Also, coupling loss measurements were made for three different methods of terminating the optical fibers with a photodetector.

Mcsweeney, A.↗
NASA NTRS1972

Design and fabrication of wraparound contact silicon solar cells

Work is reported on the development and production of 1,000 N+/P wraparound solar cells of two different design configurations: Design 1, a bar configuration wraparound and Design 2, a corner pad configuration wraparound. The project goal consisted of determining which of the two designs was better with regard to production cost where the typical cost of a conventional solar cell was considered as the norm. Emphasis was also placed on obtaining the highest possible output efficiency, although a minumum efficiency of 10.5% was required. Five hundred cells of Design 1 and 500 cells of Design 2 were fabricated. Design 1 which used similar procedures to those used in the fabrication of conventional cells, was the less expensive with a cost very close to that of a conventional cell. Design 2 was more expensive mainly because the more exotic process procedures used were less developed than those used for Design 1. However, Design 2 processing technology demonstrated a feasibility that should warrant future investigation toward improvement and refinement.

Goodelle, G.↗
NASA NTRS1973

Fabrication of aluminum-carbon composites

A screening, optimization, and evaluation program is reported of unidirectional carbon-aluminum composites. During the screening phase both large diameter monofilament and small diameter multifilament reinforcements were utilized to determine optimum precursor tape making and consolidation techniques. Difficulty was encountered in impregnating and consolidating the multifiber reinforcements. Large diameter monofilament reinforcement was found easier to fabricate into composites and was selected to carry into the optimization phase in which the hot pressing parameters were refined and the size of the fabricated panels was scaled up. After process optimization the mechanical properties of the carbon-aluminum composites were characterized in tension, stress-rupture and creep, mechanical fatigue, thermal fatigue, thermal aging, thermal expansion, and impact.

Novak, R. C.↗
NASA NTRS1973

The shock tube as a tool for dynamic testing of fabrics

Specimens of fabric and Mylar were loaded to failure both statically and dynamically. Static tests were accomplished by pressurizing the specimens and dynamic tests were conducted by firing a shock tube. The results of the study indicate that seam efficiency is degraded by dynamic loads and that a need exists to investigate a seaming procedure which gives an optimum dynamic efficiency. The study also illustrates the lack of correspondence between static and dynamic breaking strengths thereby indicating that fabrics which have dynamic applications should be evaluated using dynamic testing procedures such as the shock tube loading used in the present program.

Madden, R.↗
NASA NTRS1973

Development, fabrication and evaluation of composite thermal engine insulation

Foil enclosure configurations of 10 variations were fabricated and evaluated. A discussion of the thermal protection system panel design includes: (1) description of 3DSX/foil concept, (2) design environment, (3) material selection, (4) fabrication enclosure, (5) structural design, (6) thermal sizing, and (7) weight analysis. The structural design study includes foil evaluation, venting pressure loads, thermomechanical behavior, and enclosure venting (burst) pressure tests. Results of experimental demonstrations of performance and reuse capabilities are given for both thermal and acoustic testing.

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NASA NTRS1972

LSI computer fabrication - SUMC/DV.

The SUMC/DV (Space Ultrareliable Modular Computer Demonstration Vehicle), which required the design and fabrication of ten different array types, was designed, partitioned, assembled, tested, and made completely operational in less than one year. This paper describes the assembly, the physical and electrical characteristics, and the basic electrical testing procedures used on SUMC/DV. The paper includes a description of the packaging concepts, the physical assembly, the fabrication and testing of the various components including the LSI/CMOS arrays, the hierarchy of the memory complement, the clock generation and distribution scheme, additional system testing techniques, and the procedure employed in the electrical checkout of the system.

Feller, A.↗
NASA NTRS1973

The design and fabrication of a prototype trash compacting unit

A prototype trash compactor, that is compatible with the anticipated requirements of future long-term space missions, is described. Preliminary problem definition studies were conducted to identify typical types and quantities of waste materials to be expected from a typical mission. Bench-scale compaction tests were then conducted on typical waste materials to determine force/compaction curves. These data were used to design a boilerplate compactor that was fabricated to prove the feasibility of the basic design concept. A final design was then prepared from which the deliverable unit was fabricated. Design concepts are presented for suggested further development of the compactor, including a version that is capable of handling wet biodegradable wastes.

Source record↗
NASA NTRS1974

Study of monopropellants for electrothermal thrusters: Design and fabrication task summary report

The feasibility of operating small thrust level electrothermal thrusters with monopropellants other than MIL-grade hydrazine was studied. Analytical study, design, and fabrication of demonstration thrusters was performed, and an evaluation test program was initiated to evaluate monopropellants with freezing points lower than MIL-grade hydrazine, and to determine their applicability to electrothermal thrusters for spacecraft attitude control. Five demonstration thrusters were fabricated to determine the feasibility of operation with monomethylhydrazine, Aerozine-50, 77 percent hydrazine-23 percent hydrazine azide, and a mixture of hydrazine monopropellants consisting of 35 percent hydrazine-50 percent monomethylhydrazine-15 percent ammonia. The present thruster is designed to produce a steady-state thrust level of 0.344 N at 1.724 x 1 million N/M sq feed pressure. Vacuum specific impulse goals were set at 1961 N-s/kg steady-state and 1716 N-s/kg pulsed-mode.

Kuenzly, J. D.↗