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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,261 records · Page 70

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NASA NTRS1979

Parametric performance of a turbojet engine combustor using jet A and A diesel fuel

The performance of a single-can JT8D combustor was evaluated with Jet A and a high-aromatic diesel fuel over a parametric range of combustor-inlet conditions. Performance parameters investigated were combustion efficiency, emissions of CO, unburned hydrocarbons, and NOx, as well as liner temperatures and smoke. At all conditions the use of diesel fuel instead of Jet A resulted in increases in smoke numbers and liner temperatures; gaseous emissions, on the other hand, did not differ significantly between the two fuels.

Butze, H. F.↗

NASA NTRS1979

Some effects of cyclic induced deformation in rocket thrust chambers

A test program to investigate the deformation process observed in the hot gas wall of rocket thrust chambers was conducted using three different liner materials. Five thrust chambers were cycled to failure using hydrogen and oxygen as propellants at a chamber pressure of 4.14 MN/m square (600 psia). The deformation was observed nondestructively at midlife points and destructively after failure occurred. The cyclic life results are presented with an accompanying discussion about the types of failure encountered. Data indicating the deformation of the thrust chamber liner as cycles are accumulated are presented for each of the test thrust chambers.

Hannum, N. P.↗

NASA NTRS1979

Effect of low-stiffness closeout overwrap on rocket thrust-chamber life

Three rocket thrust chambers with copper liners and a thrust level of 20.9 kN were cyclically test fired to failure. Two of the liners were made from oxygen free, high conductivity (OFHC) copper and from annealed Amzirc. The milled coolant channels were closed out with a thin copper closeout over which a fiberglass composite was wrapped to provide hoop strength only. Experimental data are presented, along with the results of a preliminary analysis that was performed before fabrication to evaluate the life extending potential of a thin copper closeout with a fiberglass overwrap.

Kasper, H. J.↗

NASA NTRS1978

An analytical and experimental study of sound propagation and attenuation in variable-area ducts

The performance of sound suppression techniques in ducts that produce refraction effects due to axial velocity gradients was evaluated. A computer code based on the method of multiple scales was used to calculate the influence of axial variations due to slow changes in the cross-sectional area as well as transverse gradients due to the wall boundary layers. An attempt was made to verify the analytical model through direct comparison of experimental and computational results and the analytical determination of the influence of axial gradients on optimum liner properties. However, the analytical studies were unable to examine the influence of non-parallel ducts on the optimum linear conditions. For liner properties not close to optimum, the analytical predictions and the experimental measurements were compared. The circumferential variations of pressure amplitudes and phases at several axial positions were examined in straight and variable-area ducts, hard-wall and lined sections with and without a mean flow. Reasonable agreement between the theoretical and experimental results was obtained.

Nayfeh, A. H.↗

NASA NTRS1979

Development of sputtered techniques for thrust chambers

The 0.152 cm thick sputtered and copper deposits were electron beam welded to wrought copper. Tensile specimens were machined from the weld assemblies and tested at room temperature. Tensile strength approached the strength of wrought material. Elongations up to 25% were measured. Sputtered aluminum was used to fill 0.157 cm wide by 0.127 cm deep grooves in thrust chamber spool piece liners. The liners were closed out by sputtering copper from post and hollow cathodes.

Mullaly, J. R.↗

NASA NTRS1978

NASA thermal barrier coatings - Summary and update

The work conducted at the NASA Lewis Research Center to evolve and evaluate a thermal-barrier coating system will be discussed. A durable, two-layer, plasma-sprayed coating consisting of a ceramic layer over a metallic layer was developed that has the potential of insulating hot engine parts and thereby reducing metal temperatures and coolant flow requirements and/or permitting use of less costly and complex cooling configurations and materials. The paper summarizes the results of analytical and experimental investigations of the coatings on flat metal specimens, turbine vanes and blades, and combustor liners. Discussed are results of investigations to determine coating adherence and durability, coating thermal, strength and fatigue properties, and chemical reactions of the coating with oxides and sulfates. Also presented are the effect of the coating on aerodynamic performance of a turbine vane, measured vane and combustor liner temperatures with and without the coating, and predicted turbine metal temperatures and coolant flow reductions potentially possible with the coating. Included also are summaries of some current research related to the coating and potential applications for the coating.

Stepka, F. S.↗

NASA NTRS1979

Some effects of cyclic induced deformation in rocket thrust chambers

A test program to investigate the deformation process observed in the hot gas wall of rocket thrust chambers was conducted using three different liner materials. Five thrust chambers were cycled to failure using hydrogen and oxygen as propellants at a chamber pressure of 4.14 MN/sq m. The deformation was observed nondestructively at midlife points and destructively after failure occurred. The cyclic life results are presented with an accompanying discussion about the types of failure encountered. Data indicating the deformation of the thrust chamber liner as cycles are accumulated are presented for each of the test thrust chambers.

Hannum, N. P.↗

NASA NTRS1979

The aerial relay system - An energy-efficient solution to the airport congestion problem

The aerial relay system concept, which was developed as a means of exploiting inflight transfer, utilizing large 'cruise liner' aircraft that fly continuously along their routes and dock periodically with short-haul 'feeder' aircraft for payload exchanges, is discussed. The system employs two distinctly different kinds of aircraft, one for takeoff and landing and one for cruising, with provisions for the routine inflight transfer of passengers, baggage, fuel, etc. The liner design consists of a module of 320 ft span and 80 ft chord with an 800 seat capacity and capable of cruising at 0.75 M, while the feeder is a relatively conventional short-haul transport aircraft with a modified fuselage to accommodate special docking and transportation operations. It is concluded that this concept could alleviate present inadequacies in an extremely cost-effective and fuel-efficient way, and could be expanded indefinitely to become a high-quality, high-capacity national system.

Kyser, A. C.↗

NASA NTRS1979

Effects of tunnel and station size on the costs and service of subway transit systems

The feasibility of less spacious, less costly underground rail mass transit system designs is studied. The major cost saving expected from alternative tunnel designs results from using precast concrete segment liners in place of steel. The saying expected for a two-foot decrease in the diameter of twin, single track tunnels is about two million dollars per route mile from 13 million dollars for precast concrete segment liners (a saving of about 16%). The cost per route-mile of a double track tunnel appears to be 15 to 25% higher than for the twin, single track tunnels. The effective cost saving expected from stations with four-car train capability instead of the usual eight-car trains is nearly 25% or seven million dollars per route mile. The saving in station costs can be obtained while improving service to the user (lower transit time and less waiting for trains) up to a capacity of 36,000 riders per hour in each direction.

Dayman, B., Jr.↗

NASA NTRS1980

Experimental evaluation of a spinning-mode acoustic-treatment design concept for aircraft inlets

An aircraft-inlet noise suppressor method based on mode cutoff ratio was qualitatively checked by testing a series of liners on a YF-102 turbofan engine. Far-field directivity of the blade passing frequency was used extensively to evaluate the results. The trends and observations of the test data lend much qualitative support to the design method. The best of the BPF liners attained a suppression at design frequency of 19 dB per unit length-diameter ratio. The best multiple-pure-tone linear attained a remarkable suppression of 65.6 bB per unit length-diameter ratio.

Heidelberg, L. J.↗

NASA NTRS1980

Experimental combustor study program

Advanced combustor concepts are evaluated as a means of accommodating possible future broad specification fuels. The three advanced double annular combustor concepts consisted of (1) a concept employing high pressure drop fuel nozzles for improved atomization, (2) a concept with premixing tubes in the main stage, and (3) a concept with the pilot stage on the inside and the main stage on the sideout, which is the reverse of the other two concepts. All of the advanced concepts show promise for reduced sensitivity to fuel hydrogen content. Some hardware problems were encountered, but these problems could be quickly resolved if refinement tests were conducted. The design with the premixing main stage was selected for a parametric test because of its low NOx emissions level, carbon free dome, and very low dome temperatures which were essentially independent of fuel type. The other advanced designs also had low done temperatures. The premixing dome design liner temperatures exhibited less sensitivity to fuel type than did the base-line combustor, although more sensitivity than observed for concept 1. The inner liner hot spot and the observed smoke results for the premixing design suggest that the fuel-air mixture was not as uniform as desired.

Kasper, J. M.↗

NASA NTRS1980

Comparison of inlet suppressor data with approximate theory based on cutoff ratio

This paper represents the initial quantitative comparison of inlet suppressor far-field directivity suppression with that predicted using an approximate liner design and evaluation method based upon mode cutoff ratio. The experimental data was obtained using a series of cylindrical point-reacting inlet liners on an Avco-Lycoming YF102 engine. The theoretical prediction program is based upon simplified sound propagation concepts derived from exact calculations. These indicate that all of the controlling phenomenon can be approximately correlated with mode cutoff ratio which itself is intimately related to the angles of propagation within the duct. The objective of the theory-data comparisons is to point out possible deficiencies in the approximate theory which may be corrected. After all theoretical refinements have been made, then empirical corrections can be applied.

Rice, E. J.↗

NASA NTRS1980

Technology status of a liquid fluorine-hydrazine rocket engine for a planetary spacecraft propulsion system

This paper discusses the current status of a fluorine-hydrazine rocket engine development program. Incorporation of a thin rhenium inner liner successfully eliminated corrosion of the carbon/carbon composite thrust chamber wall experienced during a previous test program. The results of hot-fire tests utilizing reworked and new injectors which provide increased fuel film cooling showed that thrust chamber head-end temperatures could be maintained at an acceptable level. As expected, the accompanying specific impulse performance loss requires optimizing the amount of film cooling to minimize the loss. The efforts to refine the rhenium liner vapor deposition process culminated in a carbon/carbon composite thrust chamber total test duration of 1008 seconds. Tasks presently in process include: (1) fabrication of two carbon/carbon composite thrust chambers incorporating 60:1 expansion ratio nozzles; (2) injector tests to optimize performance and cooling; (3) additional refinements to the rhenium lining process; and (4) fabrication and test of a freestanding rhenium thrust chamber.

Appel, M. A.↗

NASA NTRS1981

Some effects of thermal-cycle-induced deformation in rocket thrust chambers

The deformation process observed in the hot gas side wall of rocket combustion chambers was investigaged for three different liner materials. Five thrust chambers were cycled to failure by using hydrogen and oxygen as propellants at a chamber pressure of 4.14 MN/cu m. The deformation was observed nondestructively at midlife points and destructively after failure occurred. The cyclic life results are presented with an accompanying discussion about the problems of life prediction associated with the types of failures encountered in the present work. Data indicating the deformation of the thrust chamber liner as cycles are accumulated are presented for each of the test thrust chambers. From these deformation data and observation of the failure sites it is evident that modeling the failure process as classic low cycle thermal fatigue is inadequate as a life prediction method.

Hannum, N. P.↗

NASA NTRS1981

The E3 combustors: Status and challenges

The design, fabrication, and initial testing of energy efficient engine combustors, developed for the next generation of turbofan engines for commercial aircraft, are described. The combustor designs utilize an annular configuration with two zone combustion for low emissions, advanced liners for improved durability, and short, curved-wall, dump prediffusers for compactness. Advanced cooling techniques and segmented construction characterize the advanced liners. Linear segments are made from castable, turbine-type materials.

Sokolowski, D. E.↗

NASA NTRS1981

Improved combustor durability - Segmented approach with advanced cooling techniques

Durability characteristics of current combustor liners severely limit liner life requirements of advanced gas turbine engines. This paper summarizes the development of a design which employed an advanced cooling technique and a segmented construction approach as a means to reduce cooling air and improve life through hoop stress reduction. Segmenting enables utilization of alloys with high temperature strength which offers a potential for a four-fold improvement in life relative to hoop construction with conventional materials. Fabrication techniques and results of tests conducted at high inlet pressure and temperature (P = 28 atm. and T = 811 K) are also presented.

Tanrikut, S.↗

NASA NTRS1982

Performance of PTFE-lined composite journal bearings

Plain cylindrical journal bearings consisting of aramid fiber reinforced epoxy outer shells and glass fiber reinforced PTFE lubricating liners were evaluated. All materials in these bearings are electrically nonconductive; thus eliminating the problem of galvanic corrosion sometimes encountered with metal bearings installed in dissimilar metal mountings. Friction and wear characteristics were determined for loads, temperatures, and oscillating conditions that are typical of current airframe bearing applications. Friction and wear characteristics were found to be compatible with most airframe bearing requirements from -23 C to 121 C. Contamination with MIL H-5606 hydraulic fluid increased wear of the PTFE liners at 121 C, but did not affect the structural integrity of the aramid/epoxy composite.

Sliney, H. E.↗

NASA NTRS1981

Advanced Low-Emissions Catalytic-Combustor Program, phase 1

Six catalytic combustor concepts were defined, analyzed, and evaluated. Major design considerations included low emissions, performance, safety, durability, installations, operations and development. On the basis of these considerations the two most promising concepts were selected. Refined analysis and preliminary design work was conducted on these two concepts. The selected concepts were required to fit within the combustor chamber dimensions of the reference engine. This is achieved by using a dump diffuser discharging into a plenum chamber between the compressor discharge and the turbine inlet, with the combustors overlaying the prediffuser and the rear of the compressor. To enhance maintainability, the outer combustor case for each concept is designed to translate forward for accessibility to the catalytic reactor, liners and high pressure turbine area. The catalytic reactor is self-contained with air-cooled canning on a resilient mounting. Both selected concepts employed integrated engine-starting approaches to raise the catalytic reactor up to operating conditions. Advanced liner schemes are used to minimize required cooling air. The two selected concepts respectively employ fuel-rich initial thermal reaction followed by rapid quench and subsequent fuel-lean catalytic reaction of carbon monoxide, and, fuel-lean thermal reaction of some fuel in a continuously operating pilot combustor with fuel-lean catalytic reaction of remaining fuel in a radially-staged main combustor.

Sturgess, G. J.↗