Influence of programming techniques and of varying limit load factor on maneuver load fatigue test results
Variable amplitude axial load fatigue test on notched aluminum alloy specimens - aircraft component testing
ALUMINUM ALLOY↗
SEARCH · Engineering Papers
Results for “variable load”
Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.
Prediction of fatique crack growth under flight-simulation loading with the modified CORPUS model
The CORPUS (Computation Of Retarded Propagation Under Spectrum loading) crack growth prediction model for variable-amplitude loading, as introduced by De Koning, was based on crack closure. It includes a multiple-overload effect and a transition from plane strain to plane stress. In the modified CORPUS model an underload affected zone (ULZ) is introduced, which is significant for flight-simulation loading in view of the once per flight compressive ground load. The ULZ is associated with reversed plastic deformation induced by the underloads after crack closure has already occurred. Predictions of the crack growth fatigue life are presented for a large variety of flight-simulation test series on 2024-T3 sheet specimens in order to reveal the effects of a number of variables: the design stress level, the gust spectrum severity, the truncation level (clipping), omission of small cycles, and the ground stress level. Tests with different load sequences are also included. The trends of the effects induced by the variables are correctly predicted. The quantitative agreement between the predictions and the test results is also satisfactory.
Padmadinata, U. H.↗
High power ac/dc variable R dynamic electrical load simulator
A study program was undertaken to investigate various concepts and techniques for identifying and simulating both the steady-state and dynamic characteristics of electrical loads for use during integrated system test and evaluation. The development of hardware capable of providing the simulation capability is discussed. A general purpose simulator was developed with the capability of realizing a variety of models where element values were discretely variable. The different models, each corresponding to real spacecraft equipment, are set up manually for each case by suitable switching and patching. The models are capable of duplicating the dynamic and steady-state response of real loads at full power.
Joncas, K. P.↗
Aerodynamic Load Analysis of a Variable Camber Continuous Trailing Edge Flap System on a Flexible Wing Aircraft
This paper presents an investigative aerodynamic analysis conducted on the novel control surface known as a Variable Camber Continuous Trailing Edge Flap (VCCTEF). The VCCTEF is modeled as a control effector on the NASA Generic Transport Model (GTM) where wing flexibility is considered. Aerodynamic modeling of the aircraft is conducted using vortex-lattice method (VLM), and an aeroelastic model of the aircraft that utilizes a coupled finite-element analysis (FEA) vortex-lattice solution is employed. VLM solutions are used to determine quasi-steady aerodynamic loading over the aeroelastic wing structures with VCCTEF. The load data is used to calculate aerodynamic sensitivities to control surface deployment and is also integrated to determine overall hinge moments. This analysis is conducted for different flight conditions, where control sensitivities compare the VCCTEF effectiveness against conventional control surfaces. Hinge moment results provide insight into aeroelastic wing loads, and worst case hinge moments for the VCCTEF can be estimated. Results show that the VCCTEF offers greater control authority than conventional ailerons at cruise, and nominal flap settings are determined for a low-speed take-off condition where the VCCTEF maintains comparable control effectiveness. Worst case hinge moment values are presented, where for a possible VCCTEF configuration, the stiff wing model demonstrates up to a 5.90 percent increase in flap hinge moment relative to a rigid model, and a reduced stiffness model demonstrates up to an 11.42 percent increase.
Aeroelasticity↗
FASTRAN II
Fatigue Crack Growth Structural Analysis (FASTRAN II) predicts growth of crack as function of history of cyclic loads until either crack attains desired size or failure occurs. Based on plasticity-induced closure behavior of cracks in metallic materials and accounts for such load-interaction effects as retardation and acceleration, under variable-amplitude loading. Written in standard FORTRAN 77. Other versions available upon request.
Newman, James C., Jr.↗
Fatigue crack initiation and small crack growth in several airframe alloys
The growth of naturally-initiated small cracks under a variety of constant amplitude and variable amplitude load sequences is examined for several airframe materials: the conventional aluminum alloys, 2024-T3 and 7075-T6, the aluminum-lithium alloy, 2090-T8E41, and 4340 steel. Loading conditions investigated include constant amplitude loading at R = 0.5, 0, -1 and -2 and the variable amplitude sequences FALSTAFF, Mini-TWIST and FELIX/28. Crack growth was measured at the root of semicircular edge notches using acetate replicas. Crack growth rates are compared on a stress intensity factor basis, to those for large cracks to evaluate the extent of the small crack effect in each alloy. In addition, the various alloys are compared on a crack initiation and crack growth morphology basis.
Swain, M. H.↗
Fatigue crack initiation and small crack growth in several airframe alloys
The growth of naturally-initiated small cracks under a variety of constant amplitude and variable amplitude load sequences is examined for several airframe materials: the conventional aluminum alloys, 2024-T3 and 7075-T6, the aluminum-lithium alloy, 2090-T8E41 and 4340 steel. Loading conditions investigated include constant amplitude loading at R = 0.5, 0, -1 and -2 and the variable amplitude sequences FALSTAFF, Mini-TWIST, and FELIX/28. Crack growth was measured at the root of semicircular edge notches using acetate replicas. Crack growth rates are compared on a stress intensity factor basis, to those for large cracks to evaluate the extent of the small crack effect in each alloy. In addition, the various alloys are compared on a crack initiation and crack growth morphology basis.
Swain, M. H.↗
Wind-tunnel investigation of aerodynamic load distribution on a variable-wing-sweep fighter airplane with a NASA supercritical airfoil
Wind-tunnel tests have been conducted at Mach numbers of 0.85, 0.88, and 0.90 to determine the aerodynamic load distribution for the 39 deg swept-wing configuration of a variable-wing-sweep fighter airplane with a NASA supercritical airfoil. Chordwise pressure distributions were measured at two wing stations. Also measured were the overall longitudinal aerodynamic force and moment characteristics and the buffet characteristics. The analysis indicates that localized regions of shock-induced flow separation may exist on the rearward portions of the supercritical wing at high subsonic speeds, and caution must be exercised in the prediction of buffet onset when using variations in trailing-edge pressure coefficients at isolated locations.
Hallissy, J. B.↗
A Strip-Yield Model for Predicting the Growth of Part-Through Cracks Under Cyclic Loading
Flaws exist in aircraft structures due to manufacturing operations and material defects. Under variable amplitude cyclic loading, these flaws grow as part-through cracks reducing the residual strength of structural components. To meet damage tolerant design requirements, accurate flaw growth predictions are needed which account for continual changes in crack shape as well as crack growth retardation and acceleration. Predicting the growth of part-through cracks under cyclic loading using an innovative and computationally efficient model is the focus of the research summarized in this report. In this research effort, a slice synthesis methodology was developed and used to construct a modified strip-yield model for the part-through semi-elliptical surface flaw, enabling prediction of plasticity-induced closure along the crack front and subsequent fatigue crack growth under constant amplitude and variable amplitude loading. While modeling the plasticity-induced closure in a part-through flaw may be performed using three dimensional elastic-plastic finite element analysis, this type of effort is impractical from an engineering perspective. A modified strip-yield model similar to that used in FASTRAN for part-through flaws is a much needed engineering design tool, particularly when computational resources are limited.
Daniewicz, S. R.↗
Fatigue mechanisms in metal matrix composite laminates
Certain aspects of the damage process are described. The shakedown phenomenon in laminates is first explained. This is followed by a presentation of matrix test data used in evaluating the shakedown limits of the laminates used in the subsequent experiments. Test results suggesting that there is no loss of elastic stiffness in laminates loaded at constant amplitudes within their shakedown limits are presented. Damage accumulation and the development of the saturation damage state are illustrated by experimental results on specimens loaded outside the shakedown range. Attention is also given to the behavior of laminates subjected to variable cyclic loading.
Dvorak, G. J.↗
Preliminary results from fatigue tests with reference to operational statistics
Simple elements were subjected to repeated loads of variable ampliture, chosen in such a way that they may be regarded as approximations to the operational loads (gust and maneuver) experienced by an airplane. The effect of varying some parameters was investigated briefly. Some discussion is given of the question whether a design according to current (1938 German) requirements for static strength is adequate from the fatigue point of view, and existing requirements on fatigue strength are compared,
STATISTICS - LOADS, GUST↗
Constant-power source for resistive load
Device uses operational amplifiers, dividers, subtractor, pulsed reference amplifier, and associated integrated-circuit components to deliver constantly-adjustable continual power to variable-resistance load for specialized low-power instrumentation applications.
Nagle, E. M.↗
Life and reliability of rotating disks
In aerospace applications, an engineer must be especially cognizant of size and weight constraints which affect design decisions. Although designing at or below the material fatigue limit may be desirable in most industrial applications, in aerospace application it is almost mandatory to design certain components for a finite life at an acceptable probability of survival. Zaretsky outlined such a methodology based in part on the work of W. Weibull (1939, 1951) and G. Lundberg and A. Palmgren (1947a, 1947b, 1952). It is the objective of this work to apply the method of Zaretsky (1987) to statistically predict the life of a generic solid disk with and without bolt holes; determine the effect of disk design variables, thermal loads, and speed on relative life; and develop a generalized equation for determining disk life by incorporating only these variables.
Zaretsky, Erwin V.↗
Panel Flutter Constraints: Analytic Sensitivities and Approximations Including Planform Shape Design Variables
Analytical sensitivities of panel flutter constraints with respect to panel shape as well as thickness and material properties are derived and numerically tested. Cases of fixed in-plane loads and cases in which in-plane loads are variable (depending on panel and overall wing shape as well as material and sizing design variables) are considered. Accuracy of approximations and range of move limits required are studied in preparation for integration with nonlinear programming/approximation concept aeroelastic design synthesis methodology.
Livne, Eli↗
Optimal design of structures with multiple design variables per group and multiple loading conditions on the personal computer
A finite element based programming system for minimum weight design of a truss-type structure subjected to displacement, stress, and lower and upper bounds on design variables is presented. The programming system consists of a number of independent processors, each performing a specific task. These processors, however, are interfaced through a well-organized data base, thus making the tasks of modifying, updating, or expanding the programming system much easier in a friendly environment provided by many inexpensive personal computers. The proposed software can be viewed as an important step in achieving a 'dummy' finite element for optimization. The programming system has been implemented on both large and small computers (such as VAX, CYBER, IBM-PC, and APPLE) although the focus is on the latter. Examples are presented to demonstrate the capabilities of the code. The present programming system can be used stand-alone or as part of the multilevel decomposition procedure to obtain optimum design for very large scale structural systems. Furthermore, other related research areas such as developing optimization algorithms (or in the larger level: a structural synthesis program) for future trends in using parallel computers may also benefit from this study.
Nguyen, D. T.↗
Comparison Between Flight-measured and Calculated Span Load Distribution at High Mach Numbers
Explore the source record for details and available documents.
LOADS, STEADY AERODYNAMIC - WINGS↗
Design of power-transmitting shifts
Power transmission shafting which is a vital element of all rotating machinery is discussed. Design methods, based on strength considerations for sizing shafts and axles to withstand both steady and fluctuating loads are summarized. The effects of combined bending, torsional, and axial loads are considered along with many application factors that are known to influence the fatigue strength of shafting materials. Methods are presented to account for variable amplitude loading histories and their influence on limited life designs. The influences of shaft rigidity, materials, and vibration on the design are discussed.
Loewenthal, S. H.↗
Optic Nerve Sheath Mechanics in VIIP Syndrome
Visual Impairment Intracranial Pressure (VIIP) syndrome is a major concern in current space medicine research. While the exact pathology of VIIP is not yet known, it is hypothesized that the microgravity-induced cephalad fluid shift increases intracranial pressure (ICP) and drives remodeling of the optic nerve sheath. To investigate this possibility, we are culturing optic nerve sheath dura mater samples under different pressures and investigating changes in tissue composition. To interpret results from this work, it is essential to first understand the biomechanical response of the optic nerve sheath dura mater to loading. Here, we investigated the effects of mechanical loading on the porcine optic nerve sheath.Porcine optic nerves (number: 6) were obtained immediately after death from a local abattoir. The optic nerve sheath (dura mater) was isolated from the optic nerve proper, leaving a hollow cylinder of connective tissue that was used for biomechanical characterization. We developed a custom mechanical testing system that allowed for unconfined lengthening, twisting, and circumferential distension of the dura mater during inflation and under fixed axial loading. To determine the effects of variations in ICP, the sample was inflated (0-60 millimeters Hg) and circumferential distension was simultaneously recorded. These tests were performed under variable axial loads (0.6 grams - 5.6 grams at increments of 1 gram) by attaching different weights to one end of the dura mater. Results and Conclusions: The samples demonstrated nonlinear behavior, similar to other soft connective tissue (Figure 1). Large increases in diameter were observed at lower transmural pressures (approximately 0 to 5 millimeters Hg), whereas only small diameter changes were observed at higher pressures. Particularly interesting was the existence of a cross-over point at a pressure of approximately 11 millimeters Hg. At this pressure, the same diameter is obtained for all axial loads applied to the tissue; i.e., as the axial load is varied, the diameter of the dura mater remains constant. This cross-over in the pressure-diameter curves occurred in all optic nerve sheaths that were tested, and may correspond with in vivo ICP levels for pigs. These data suggest that diameter of the dura mater of the optic nerve remains nearly constant in vivo despite being stretched axially. This may be a homeostatic mechanism aimed at maintaining target stresses/strains on the cells in the dura mater, and deviations from these stresses may play an important role in optic nerve sheath remodeling. Future studies will involve subjecting the dura mater to varying pressures and axial tensions for extended periods of time, while monitoring changes in the biomechanical properties. The data can then be used to study the effects of changes in ICP on the remodeling of the dura mater.
biomechanics↗