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At least 127 records · Page 7

Thrust Stand Characterization of the NASA Evolutionary Xenon Thruster (NEXT)

Direct thrust measurements have been made on the NASA Evolutionary Xenon Thruster (NEXT) ion engine using a standard pendulum style thrust stand constructed specifically for this application. Values have been obtained for the full 40-level throttle table, as well as for a few off-nominal operating conditions. Measurements differ from the nominal NASA throttle table 10 (TT10) values by 3.1 percent at most, while at 30 throttle levels (TLs) the difference is less than 2.0 percent. When measurements are compared to TT10 values that have been corrected using ion beam current density and charge state data obtained at The Aerospace Corporation, they differ by 1.2 percent at most, and by 1.0 percent or less at 37 TLs. Thrust correction factors calculated from direct thrust measurements and from The Aerospace Corporation s plume data agree to within measurement error for all but one TL. Thrust due to cold flow and "discharge only" operation has been measured, and analytical expressions are presented which accurately predict thrust based on thermal thrust generation mechanisms.

Diamant, Kevin D.

Performance of Simple Gas Foil Thrust Bearings in Air

Foil bearings are self-acting hydrodynamics devices used to support high speed rotating machinery. The advantages that they offer to process fluid lubricated machines include: high rotational speed capability, no auxiliary lubrication system, non-contacting high speed operation, and improved damping as compared to rigid hydrodynamic bearings. NASA has had a sporadic research program in this technology for almost 6 decades. Advances in the technology and understanding of foil journal bearings have enabled several new commercial products in recent years. These products include oil-free turbochargers for both heavy trucks and automobiles, high speed electric motors, microturbines for distributed power generation, and turbojet engines. However, the foil thrust bearing has not received a complimentary level of research and therefore has become the weak link of oil-free turbomachinery. In an effort to both provide machine designers with basic performance parameters and to elucidate the underlying physics of foil thrust bearings, NASA Glenn Research Center has completed an effort to experimentally measure the performance of simple gas foil thrust bearing in air. The database includes simple bump foil supported thrust bearings with full geometry and manufacturing techniques available to the user. Test conditions consist of air at ambient pressure and temperatures up to 500 C and rotational speeds to 55,000 rpm. A complete set of axial load, frictional torque, and rotational speed is presented for two different compliant sub-structures and inter-pad gaps. Data obtained from commercially available foil thrust bearings both with and without active cooling is presented for comparison. A significant observation made possible by this data set is the speed-load capacity characteristic of foil thrust bearings. Whereas for the foil journal bearing the load capacity increases linearly with rotational speed, the foil thrust bearing operates in the hydrodynamic high speed limit. In this case, the load capacity is constant and in fact often decreases with speed if other factors such as thermal conditions and runner distortions are permitted to dominate the bearing performance.

Bruckner, Robert J.

Measurement of Impulsive Thrust from a Closed Radio Frequency Cavity in Vacuum

A vacuum test campaign evaluating the impulsive thrust performance of a tapered RF test article excited in the TM212 mode at 1,937 megahertz (MHz) has been completed. The test campaign consisted of a forward thrust phase and reverse thrust phase at less than 8 x 10(exp -6) Torr vacuum with power scans at 40 watts, 60 watts, and 80 watts. The test campaign included a null thrust test effort to identify any mundane sources of impulsive thrust, however none were identified. Thrust data from forward, reverse, and null suggests that the system is consistently performing with a thrust to power ratio of 1.2 +/- 0.1 mN/kW.

White, Harold

PYROLYTIC GRAPHITE ROCKET THRUST CHAMBER INVESTIGATION PROJECT. MONTHLY LETTER

This is the Monthly Letter Progress Report for the eighth month of a twelve month technical study directed toward the following objectives: A. Determining analytically and experimentally the feasibility and attractiveness of using free-standing pyrolytic graphite for a radiation cooled liquid rocket thrust chamber and exit nozzle for space application. B. Establishing through analysis and experimental demonstration, a set of design principles to facilitate the design of a reliable pyrolytic graphite thrust chamber assembly for a specific range of operating conditions. C. Demonstrate by means of test firings of complete thrust chamber assemblies, the validity of the design data and principles developed during the program. Preparations have been completed for test firing the two 100 lb. thrust Boron Pyralloy chambers at Marquardt during the first week in March 1962. These two chambers will first be static pressure checked with water to a pressure of 135 psig. The chambers will then be test fired with N204/N2H4-MMH propellants . Test samples of eleven different pyrolytic carbide and nitride materials have been ordered for high temperature oxidation tests and should be delivered by the end of March for evaluation in the plasma torch facility. The specific materials ordered in free- standing condition in thicknesses from 0.030 inch to 0.065 inch were as follows: (a) Pyrolytic graphite (on hand) (b) Pyrolytic graphite-boron alloy (on hand) (c) Pyrolytic graphite-tungsten alloy (d)Boron nitride (e) Titanium nitride (f) Silicon carbide (g) Titanium carbide (h) Zirconium carbide (i) Hafnium carbide (j) Niobium carbide (k) Tantalum carbide (l) High density (1 1-90) graphite (m) High density graphite (heat treated) These materials were ordered from Raytheon, HTM, and American Meta 1 Products . A summary of the available data on the oxidation rates of pyrolytic materials under slow air and rocket motor conditions is shown in Figure 1. High Temperature Materials, Inc. has been contacted relative to providing Pyrographite thrust chambers with extra-thick walls . They believe they can deliver chambers with substantially thicker walls than were possible a short time ago. Such a configuration, with acceptable residual stresses, would provide a longer firing life since it is ultimately limited by the oxidation rate of the chamber wall material. Stress and structural studies have continued. The analytical stress studies point out some of the problems associated with the experimental determination of the elastic constants of this highly anisotropic material. Further analysis may shed light on improved techniques for making these experimental determinations. The large potential weight saving available with the use of pyrolytic graphite as a thrust chamber wall material in a radiation cooled rocket motor has been calculated and is shown graphically in Figure 2. Figure A presents the program progress schedule and the actual expenditures as of 7 February 1962.

ROCKET ENGINE

Trajectory Design Leveraging Low-Thrust, Multi-Body Equilibria and Their Manifolds

A key challenge in low-thrust trajectory design is generating preliminary solutions that simultaneously specify the spacecraft position and velocity vectors, as well as the thrust history. To mitigate this difficulty, dynamical structures within a combined low-thrust circular restricted 3-body problem (CR3BP) are investigated as candidate solutions to seed initial low-thrust trajectory designs. The addition of low-thrust to the CR3BP modifies the locations and stability of the equilibria, offering novel geometries for mission applications. Transfers between these novel equilibria are constructed by leveraging the associated stable and unstable manifolds and insights from the low-thrust CR3BP.

low thrust

Some three-body numerical solutions for low-thrust orbiter missions.

A ?velocity at the sphere of influence' method and an asymptotic matching method of patching together two-body low thrust solutions are compared to a number of three-body numerical results for outer planet orbiter missions. The two patching methods compare well with the numerical three-body results and do not depend on any particular choice for the size of the sphere of influence. The results apply, in a strict sense, only to the operational mode used-high-thrust terminal retro into orbit. Low-thrust spirals are not considered in the three-body analysis. The terminal low-thrust phase of thrusting is almost entirely reverse to the velocity vector during the planet centered phase of the trajectory. This may lead to important simplifications for low-thrust guidance and navigation procedures.

Mackay, J. S.

Analytic partial derivatives for estimating low-thrust parameters.

Analytic partial derivatives for estimating orbital low-thrust parameters via differential correction are developed and compared with two different numerical methods. The formulation is independent of the particular thrust model used and is applicable to all physically possible elliptic orbits. The starting point for the development is the set of variational equations of the elliptic orbital elements in the form due to Lagrange. The first time derivatives of the elements are transformed to derivatives with respect to the space variable, true anomaly, and integrated to first order in closed form in a straightforward general perturbations approach, with one exception: particular attention is given to the mean anomaly as influenced by thrust perturbations in the semimajor axis so that the complete first-order effect is included. The partials of the elements are then taken with respect to any given thrust parameter. Two comparisons are made with numerical methods for computing these thrust partials: numerical quotients and numerical integration of the variational equations for thrust.

Cunningham, G. W.

Advanced hydrogen/oxygen thrust chamber design analysis

The results are reported of the advanced hydrogen/oxygen thrust chamber design analysis program. The primary objectives of this program were to: (1) provide an in-depth analytical investigation to develop thrust chamber cooling and fatigue life limitations of an advanced, high pressure, high performance H2/O2 engine design of 20,000-pounds (88960.0 N) thrust; and (2) integrate the existing heat transfer analysis, thermal fatigue and stress aspects for advanced chambers into a comprehensive computer program. Thrust chamber designs and analyses were performed to evaluate various combustor materials, coolant passage configurations (tubes and channels), and cooling circuits to define the nominal 1900 psia (1.31 x 10 to the 7th power N/sq m) chamber pressure, 300-cycle life thrust chamber. The cycle life capability of the selected configuration was then determined for three duty cycles. Also the influence of cycle life and chamber pressure on thrust chamber design was investigated by varying in cycle life requirements at the nominal chamber pressure and by varying the chamber pressure at the nominal cycle life requirement.

Shoji, J. M.

Optimal high- and low-thrust geocentric transfer

A computer code which rapidly calculates time optimal combined high- and low-thrust transfers between two geocentric orbits in the presence of a strong gravitational field has been developed as a mission analysis tool. The low-thrust portion of the transfer can be between any two arbitrary ellipses. There is an option for including the effect of two initial high-thrust impulses which would raise the spacecraft from a low, initially circular orbit to the initial orbit for the low-thrust portion of the transfer. In addition, the effect of a single final impulse after the low-thrust portion of the transfer may be included. The total Delta V for the initial two impulses must be specified as well as the Delta V for the final impulse. Either solar electric or nuclear electric propulsion can be assumed for the low-thrust phase of the transfer.

Sackett, L. L.

Wind tunnel test of model target thrust reversers for the Pratt and Whitney aircraft JT8D-100 series engines installed on a 727-200 airplane

The results of a low speed wind tunnel test of 0.046 scale model target thrust reversers installed on a 727-200 model airplane are presented. The full airplane model was mounted on a force balance, except for the nacelles and thrust reversers, which were independently mounted and isolated from it. The installation had the capability of simulating the inlet airflows and of supplying the correct proportions of primary and secondary air to the nozzles. The objectives of the test were to assess the compatibility of the thrust reversers target door design with the engine and airplane. The following measurements were made: hot gas ingestion at the nacelle inlets; model lift, drag, and pitching moment; hot gas impingement on the airplane structure; and qualitative assessment of the rudder effectiveness. The major parameters controlling hot gas ingestion were found to be thrust reverser orientation, engine power setting, and the lip height of the bottom thrust reverser doors on the side nacelles. The thrust reversers tended to increase the model lift, decrease the drag, and decrease the pitching moment.

Hambly, D.

Aerospike thrust chamber program

An existing, but damaged, 25,000-pound thrust, flightweight, oxygen/hydrogen aerospike rocket thrust chamber was disassembled and partially repaired. A description is presented of the aerospike chamber configuration and of the damage it had suffered. Techniques for aerospike thrust chamber repair were developed, and are described, covering repair procedures for lightweight tubular nozzles, titanium thrust structures, and copper channel combustors. Effort was terminated prior to completion of the repairs and conduct of a planned hot fire test program when it was found that the copper alloy walls of many of the thrust chamber's 24 combustors had been degraded in strength and ductility during the initial fabrication of the thrust chamber. The degradation is discussed and traced to a reaction between oxygen and/or oxides diffused into the copper alloy during fabrication processes and the hydrogen utilized as a brazing furnace atmosphere during the initial assembly operation on many of the combustors. The effects of the H2/O2 reaction within the copper alloy are described.

Campbell, J., Jr.

Experimental investigations of thrust vectoring systems for VTOL aircraft

This paper presents a summary of two technology programs sponsored by NASA to investigate the characteristics of two thrust vectoring schemes for V/STOL aircraft. The operational capability of the VTOL aircraft is dependent on maximum utilization of the installed thrust in both the cruise and powered lift modes of flight. An effective thrust vectoring system on the cruise propulsion unit is therefore essential to provide maximum payload in hover and STOL plus minimum specific fuel consumption in loiter and cruise. Introducing a high by-pass ratio fan system, augmenting the gas generator thrust, as the propulsion system for VTOL aircraft places increased significance on the performance of the relatively short coupled thrust vectoring systems. The two programs discussed herein include both large-scale and small-scale tests of a vectoring hood system with a vented, internal-lip and swivel nozzle systems. These tests indicated that a satisfactory thrust vectoring system can be developed.

Rolls, L. S.

Effect of forward velocity and crosswind on the reverse-thrust performance of a variable-pitch fan engine

A full-size variable-pitch fan engine was tested in the Ames 40 by 80 foot wind tunnel to determine the effect of forward velocity and crosswind on reverse-thrust performance. Two flight-type inlet configurations were tested, and a flared fan nozzle was installed as an inlet for reverse-thrust operation. Steady-state reverse-thrust performance was obtained up to 54 m/s (105 knots). An abrupt decrease in reverse thrust occurred at about 30 m/s (60 knots). Reverse thrust was established following forward-to-reverse thrust transients both statically and with forward velocities only up to 30 m/s.

Reemsnyder, D. C.

Effect of forward velocity and crosswind on the reverse-thrust performance of a variable-pitch fan engine

Variable-pitch-fan engines may be attractive for future short-haul aircraft if sufficient reverse thrust is available for aircraft deceleration after touchdown. Thrust reversal is obtained in these engines by changing fan blade pitch about 90 deg, which causes the fan airflow to enter the fan duct nozzle and exhaust through the fan inlet. This capability would eliminate the heavy and costly thrust reverser system required for current fixed-pitch turbofan engines. NASA has, therefore, supported the development of advanced technology for a quiet, clean, high-bypass-ratio turbofan engine for future short-haul aircraft. In connection with this program, tests were conducted to determine the effect of forward velocity and angle of attack on steady-state reverse-thrust performance. Other objectives of the tests were related to the determination of the effect of forward velocity on forward-to-reverse thrust transient performance and the determination of the effectiveness of an overshoot blade angle technique to establish reverse thrust during a transient. The results of the tests are discussed.

Reemsnyder, D. C.

Reverse thrust performance of the QCSEE variable pitch turbofan engine

Results of steady state reverse and forward to reverse thrust transient performance tests are presented. The original quiet, clean, short haul, experimental engine four segment variable fan nozzle was retested in reverse and compared with a continuous, 30 deg half angle conical exlet. Data indicated that the significantly more stable, higher pressure recovery flow with the fixed 30 deg exlet resulted in lower engine vibrations, lower fan blade stress, and approximately a 20 percent improvement in reverse thrust. Objective reverse thrust of 35 percent of takeoff thrust was reached. Thrust response of less than 1.5 sec was achieved for the approach and the takeoff to reverse thrust transients.

Samanich, N. E.

An analysis of thrust-induced effects on the longitudinal aerodynamics of STOL fighter configurations

An analysis of the thrust-induced longitudinal aerodynamic characteristics of three fighter-type configurations is presented. A brief discussion of the take-off and landing requirements for the next generation fighter aircraft leads to the conclusion that advances in lift coefficient and thrust reversing will be required to allow short-field operation. Typical power-on longitudinal aerodynamic data for the three fighter configurations, indicating different approaches to meeting the high-lift coefficient requirement, are discussed. Thrust reversing is not addressed in this paper. The power-on data are analyzed to determine what power effects are present, that is, direct thrust, boundary-layer control, vortex flows, or supercirculation. The results of the analysis indicate, for the configurations studied, that induced effects are small compared to direct thrust and that boundary-layer control, rather than leading-edge vortex flows or supercirculation, is the only significant thrust-induced effect.

Paulson, J. W., Jr.

Low thrust vehicle concept study

Low thrust chemical (hydrogen-oxygen) propulsion systems configured specifically for low acceleration orbit transfer of large space systems were defined. Results indicate that it is cost effective and least risk to combine the OTV and stowed spacecraft in a single 65 K Shuttle. The study shows that the engine for an optimized low thrust stage (1) does not require very low thrust; (2) 1-3 K thrust range appears optimum; (3) thrust transient is not a concern; (4) throttling probably not worthwhile; and (5) multiple thrusters complicate OTV/LSS design and aggravate LSS loads. Regarding the optimum vehicle for low acceleration missions, the single shuttle launch (LSS and expendable OTV) is most cost effective and least risky. Multiple shuttles increase diameter 20%. The space based radar structure short OTV (which maximizes space available for packaged LSS) favors use of torus tank. Propellant tank pressures/vapor residuals are little affected by engine thrust level or number of burns.

Source record

Reverse thrust performance of the QCSEE variable pitch turbofan engine

Results of steady-state reverse and forward-to-reverse thrust transient performance tests are presented. The original QCSEE 4-segment variable fan nozzle was retested in reverse and compared with a continuous, 30-deg half-angle conical exlet. Data indicated that the significantly more stable, higher pressure recovery flow with the fixed 30-deg exlet resulted in lower engine vibrations, lower fan blade stress and approximately a 20% improvement in reverse thrust. Objective reverse thrust of 35% of takeoff thrust was reached. Thrust response of less than 1.5 sec was achieved for the approach and the takeoff-to-reverse thrust transients.

Samanich, N. E.