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Compatibility measurements were made for aluminum 2219-T87 alloy and titanium 6Al-4V alloy in the presence of liquid fluorine and flox. Results of post test characterization after exposure durations of 61 and 70 weeks are presented. Results of the total test program are analyzed.
Compatibility data for aluminum alloy 2219-T87 and titanium alloy Ti-6Al-4V were obtained while these alloys were exposed to both liquid and vapor fluorine and FLOX at -320 F + or -10 F. These data were obtained using a new low cost compatibility method which incorporates totally sealed containers and double dogbone test specimens and propellants in the simultaneous exposure to vapor and liquid phases. The compatibility investigation covered a storage period in excess of one year. Pitting was more severe in the 2219-T87 aluminum alloy than in the Ti-6Al-4V titanium alloy for both fluorine and FLOX exposure. The degree of chemical attack is more severe in the presence of FLOX than in fluorine and phase. The mechanical properties of the two alloys were not affected by storage in either of the two propellants.
Materials which have demonstrated their suitability for space application are summarized. Common, recurring problems in encapsulants and conformal coatings, optical materials, lubrication, and bonding and joining are noted. The subjects discussed include: low density and syntactic foams, electrical encapsulants; optical glasses, interference filter, mirrors; oils, greases, lamillar lubricants; and, soldering and brazing processes.
Data is presented which provides guides to (1) approximate temperature necessary to initiate thermodegradation of the polymeric materials tested, (2) the relative toxicity of thermodegradation products from the various materials, (3) the relative importance of carbon monoxide as the primary cause of death (as contrasted to cyanide or other toxic gases), and (4) whether or not the hazards of the fumes are confined to the time of exposure, or whether post-exposure death is likely. Two different experimental methods were employed.
Twelve material and component samples were exposed to an electron beam in order to measure the time history and amplitude of resultant electrostatic discharges. The typical experimental design was to mount the test article with its dielectric surface facing the beam and its conductive portion isolated from ground except by way of a shielded cable on which a discharged pulse could be observed. The behavior of the sample was then observed at bombarding energies from 20 to 100 keV in increasing 20 keV increments and then 90 to 30 keV in decreasing 20 keV increments. Observations were made at each energy for nominally two hours at an electron flux of 4 x 10 to the 9th power/sq cm/sec.
The relative toxicity of thermodegradation (pyrolysis/combustion) products of aircraft materials was studied. Two approaches were taken to assess the biological activity of the pyrolysis/combustion products of these materials: (1) determine the acute lethality to rats from inhalation of these pyrolysates and (2) examine the tendency for sublethal exposure to the pyrolysates to disrupt behavioral (shock avoidance) performance of exposed rats. The ralative importance of lethality vs. behavioral effects in selection of a material may be dictated by whether or not individuals potentially exposed to such products, would have an opportunity to escape if they were behaviorally capable of doing so. If so, the second parameter would assume greater importance, but if not the first parameter may be of much greater importance in selecting materials.
Three polymeric materials were evaluated for relative toxicity of their pyrolysis products to rats by inhalation: Y-7683 (LS 200), Y-7684 (Vonar 3 on Fiberglass), and Y-7685 (Vonar 3 on N W Polyester). Criteria employed for assessing relative toxicity were (1) lethality from in-chamber pyrolysis, (2) lethality from an outside-of-chamber pyrolysis MSTL Procedure, and (3) disruption of trained rats' shock-avoidance performance during sub-lethal exposures to in-chamber pyrolysis of the materials.
Research efforts are reviewed on the space durability of materials, including radiation effects on polymer matrix composites and films, dimensional stability of polymer matrix composites and tension-stabilized cables, and thermal control coatings. Research to date has concentrated on establishing a fundamental understanding of space environmental effects on current graphite-reinforced composites and polymer systems, and development of analytical models to explain observed changes in mechanical, physical, and optical properties. As a result of these research efforts, new experimental facilities have been developed to simulate the space environment and measure the observed property changes. Chemical and microstructural analyses have also been performed to establish damage mechanisms and the limits for accelerated testing. The implications of these results on material selection and system performance are discussed and additional research needs and opportunities in the area of tougher resin/matrix and metal/matrix composites are identified.
Equations which describe material outgassing in spaceflight conditions are integrated over temperatures up to 125 C and with outgassing kinetic energies up to 40 kcal/mole. The outgassing rate is noted to be formulated as an expression of sublimation and evaporation, and can be a function of the materials of the outgassing process. The predicted mass loss rates for various materials are compared with mass loss rates from materials with known activation energies, e.g., silicone and solar panel samples, held at different temperatures and for varying time lengths. The comparisons are made for first order and more complex outgassing kinetics. The technique is concluded to be useful for a quick characterization of candidate materials for spaceflight considerations when contamination is a significant factor.
The immediate objectives of this experiment are to understand changes in the properties and structure of materials after exposure to the space environment and to compare these changes with predictions based on laboratory experiments. The experiment consists of 19 subexperiments involving a number of DOD laboratories and contractor organizations. In general, the experimental approach with each of the subexperiments will involve comparison of preflight and postflight analyses. Typical analyses will include the measurement of optical properties (reflectance, transmittance, and refractive index), and macrophysical properties. In addition to measuring changes in the macroscopic properties of the returned specimens, microstructural properties will also be examined. Thus, it may be possible to increase our understanding of the changes induced by the environment. This increased understanding can then be used to predict the performance of materials based on knowledge of the space environment and the results of laboratory tests. This experiment will be a coopperative effort and will provide an opportunity for DOD space programs and laboratories to evaluate materials and components after long exposures to the space environment.
Recession of organic-polymer-based surfaces due to oxidation by atomic oxygen, the major component of the LEO environment, was studied in Space Shuttle flights 5, 8, and 41-G to measure reaction rates and the effects of various parameters on reaction rates. Surface recession on the flights indicates reaction rates of 3 x10 to the minus 24th power cc atom for unfilled organic polymers. Application of these rates to Space Station-type exposure for main structural items indicates that as much as 0.075 cm of surface recession occurs in 30 yr. Because of the importance of this effect on Space Station systems, additional experiments are planned to obtain better reaction rate measurements ensuring and adequate data base for Space Station design.
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The effects on the natural space environments on materials are presented, which may be used for SDI applications. The current state-of-the-art knowledge of those effects was studied, and a literature search, a questionnaire mailing, and some visits to NASA and Air Force research facilities were performed. Phase 2 will be a study of what materials may be used for SDI applications and to what natural space environments they may be vulnerable. Deficiencies in knowledge of the effects of the natural space environments on these materials are to be identified and recommendations are to be made to eliminate these knowledge deficiencies.
In the flight materials exposure data base extensive quantitative data is available from limited exposures in a narrow range of orbital environments. More data is needed in a wider range of environments as well as longer exposure times. Synergistic effects with other environmental factors; polar orbit and higher altitude environments; and real time materials degradation data is needed to understand degradation kinetics and mechanism. Almost no laboratory data exists from high fidelity simulations of the LEO environment. Simulation and test system are under development, and the data base is scanty. Theoretical understanding of hyperthermal atom surface reactions in the LEO environment is not good enough to support development of reliable accelerated test methods. The laser sustained discharge, atom beam sources are the most promising high fidelity simulation-test systems at this time.
The effects of atomic oxygen on boron nitride (BN), silicon nitride (Si3N4), Intelsat 6 solar cell interconnects, organic polymers, and MoS2 and WS2 dry lubricant, were studied in Low Earth Orbit (LEO) flight experiments and in a ground based simulation facility. Both the inflight and ground based experiments employed in situ electrical resistance measurements to detect penetration of atomic oxygen through materials and Electron Spectroscopy for Chemical Analysis (ESCA) analysis to measure chemical composition changes. Results are given. The ground based results on the materials studied to date show good qualitative correlation with the LEO flight results, thus validating the simulation fidelity of the ground based facility in terms of reproducing LEO flight results. In addition it was demonstrated that ground based simulation is capable of performing more detailed experiments than orbital exposures can presently perform. This allows the development of a fundamental understanding of the mechanisms involved in the LEO environment degradation of materials.
The Long Duration Exposure Facility (LDEF) satellite carried 57 experiments that were designed to define the low-Earth orbit (LEO) space environment and to evaluate the impact of this environment on potential engineering materials and material processes. Deployed by the Shuttle Challenger in April of 1984, LDEF made over 32,000 orbits before being retrieved nearly 6 years later by the Shuttle Columbia in January of 1990. The Solar Array Passive LDEF Experiment (SAMPLE) AO171 contained approximately 300 specimens, representing numerous material classes and material processes. AO171 was located on LDEF in position A8 at a yaw of 38.1 degrees from the ram direction and was subjected to an atomic oxygen (AO) fluence of 6.93 x 10(exp 21) atoms/sq cm. LDEF AO171 data, as well as short-term shuttle data, will be discussed in this paper as it applies to engineering design applications of composites, bulk and thin film polymers, glassy ceramics, thermal control paints, and metals subjected to AO erosion.
This is the final report documenting the results of the polarization testing of near-planar objects with various reflectance properties. The purpose of this investigation was to determine the portion of the reflected signal which is polarized for materials commonly used in space applications. Tests were conducted on several samples, with surface characteristics ranging from highly reflective to relatively dark. The measurements were obtained by suspending the test object in a beam of collimated light. The amount of light falling on the sample was controlled by a circular aperture placed in the light field. The polarized reflectance at various phase angles was then measured. A nonlinear least squares fitting program was used for analysis. For the specular test objects, the reflected signals were measured in one degree increments near the specular point. Otherwise, measurements were taken every five degrees in phase angle. Generally, the more diffuse surfaces had lower polarized reflectances than their more specular counterparts. The reflected signals for the more diffuse surfaces were spread over a larger phase angle range, while the signals from the more specular samples were reflected almost entirely within five degrees of angular deviation from the specular point. The method used to test all the surfaces is presented. The results of this study will be used to support the NASA Orbital Debris Optical Signature Tests. These tests are intended to help better understand the reflectance properties of materials often used in space applications. This data will then be used to improve the capabilities for identification and tracking of space debris.
In order to test their reactivity with Atomic Oxygen, twenty five materials were flown on the EOIM-3 (Evaluation of Oxygen Interactions with Materials) portion of the STS-46 Mission. These materials include refractory metals, candidate insulation materials, candidate radiator coatings, and a selection of miscellaneous materials. This report documents the results of the pre- and post-flight analysis of these materials.