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At least 127 records · Page 7

Detection of Fatigue Cracks at Rivets with Self-Nulling Probe

A new eddy current probe developed at NASA Langley Research Center has been used to detect small cracks at rivets in aircraft lap splices [1]. The device has earlier been used to detect isolated fatigue cracks with a minimum detectable flaw size of roughly 1/2 to 1/3 the diameter of the probe [2]. The present work shows that the detectable flaw size for cracks originating at rivets can be greatly improved upon from that of isolated flaws. The use of a rotating probe method combined with spatial filtering has been used to detect 0.18 cm EDM notches, as measured from the rivet shank, with a 1.27 cm diameter probe and to detect flaws buried under the rivet head, down to a length of 0.076 cm, using a 0.32 cm diameter probe. The Self-Nulling Electromagnetic Flaw Detector induces a high density eddy current ring in the sample under test. A ferromagnetic flux focusing lens is incorporated such that in the absence of any inhomogeneities in the material under test only a minimal magnetic field will reach the interior of the probe. A magnetometer (pickup coil) located in the center of the probe therefore registers a null voltage in the absence of material defects. When a fatigue crack or other discontinuity is present in the test article the path of the eddy currents in the material is changed. The magnetic field associated with these eddy currents then enter into the interior of the probe, producing a large output voltage across the pickup coil leads. Further

Wincheski, Buzz

Synergy Between probes and Orbiter

There are many ways in which the science return from a planetary mission is considerably enhanced by interactions between entry probes and a mission orbiter. Mission configuration aspects that are desirable include delivery of entry probes by the orbiter, and communication between probe and orbiter. Both of these mission aspects could greatly enhance access to key scientific sites that might not otherwise be accessible using delivery from say, a flyby, or employing direct communication from probes to Earth. Examples for Venus and Jupiter will be discussed. A second class of orbiter-probe interaction could better be termed direct probe-orbiter science collaboration. That would include, determining the global context of the entry probe sites from the orbiter, obtaining ground truth from the probe for remote sensing observations from the orbiter, observing the global and vertical distribution of key atmospheric trace species, and measuring the global and vertical distribution of clouds and winds. The importance of each of these items will be illustrated by particular examples.

Young, Richard E.

High-Temperature Probe Station Developed to Characterize Microwave Devices Through 500 C

A photograph and a block diagram of the high-temperature probe station are shown. The system consists of the ceramic heater mounted on a NASA shuttle tile insulator, a direct current power supply, a personal-computer-based data acquisition and temperature controller, microwave probes, a microscope, and a network analyzer. The ability to perform microwave tests at high temperatures is becoming necessary. There is now a need for sensors and communication circuits that can operate at 500 C and above for aircraft engine development and monitoring during flight. To address this need, researchers have fabricated devices using wide bandgap semiconductors such as SiC with targeted operating temperatures of 500 to 600 C. However, the microwave properties of these devices often change drastically with temperature, so any designs that are intended to be used in such an environment must be characterized at high temperatures. For some reliability, lifetime, and direct-current testing, the device under test can be packaged and characterized in an oven. However, for RF and microwave measurements, it is usually not possible to establish a calibrated reference plane at the device terminals within a package. In addition, the characteristics of the package would vary over a 500 C temperature range, and this would have to be accounted for when the data were analyzed. A high temperature probe station allows circuits and devices to be characterized through on wafer measurements across a broad temperature range with known reference plane. The conventional, commercially available thermal wafer-probe stations that are used to evaluate microwave devices across a controlled temperature range have a typical upper limit of 200 C. Standalone thermal heating chucks are available with an extended upper temperature range of 300 to 400 C. To effectively characterize devices at temperatures up to and surpassing 500 C, Glenn researchers developed a custom probe station. In the past, custom probe stations have been developed to test devices under other extreme environments, such as cryogenic temperatures as low as 37 K. Similarly, this custom probe station was specifically modified for high-temperature use. It allows devices to be measured quickly and flexibly, without the use of wire bonds and test fixtures. The probe station is shown making scattering parameter measurements from 1 to 50 GHz with a Hewlett-Packard 8510C Network Analyzer. There is a half-wafer of silicon directly on top of the heater to provide a uniform heated platform for our sample. A quarter wafer of silicon carbide forms the substrate for our test circuit of several transmission lines.

Downey, Alan N.

Method for nanoscale spatial registration of scanning probes with substrates and surfaces

Embodiments in accordance with the present invention relate to methods and apparatuses for aligning a scanning probe used to pattern a substrate, by comparing the position of the probe to a reference location or spot on the substrate. A first light beam is focused on a surface of the substrate as a spatial reference point. A second light beam then illuminates the scanning probe being used for patterning. An optical microscope images both the focused light beam, and a diffraction pattern, shadow, or light backscattered by the illuminated scanning probe tip of a scanning probe microscope (SPM), which is typically the tip of the scanning probe on an atomic force microscope (AFM). Alignment of the scanning probe tip relative to the mark is then determined by visual observation of the microscope image. This alignment process may be repeated to allow for modification or changing of the scanning probe microscope tip.

Wade, Lawrence A.

Inspecting Friction Stir Welding using Electromagnetic Probes

A report describes the use of advanced electromagnetic probes to measure the dimensions, the spatial distribution of electrical conductivity, and related other properties of friction stir welds (FSWs) between parts made of the same or different aluminum alloy(s). The probes are of the type described in in another Tech Brief. To recapitulate: A probe of this type is essentially an eddy-current probe that includes a primary (driver) winding that meanders and multiple secondary (sensing) windings that meander along the primary winding. Electrical conductivity is commonly used as a measure of heat treatment and tempering of aluminum alloys, but prior to the development of these probes, the inadequate sensitivity and limited accuracy of electrical-conductivity probes precluded such use on FSWs between different aluminum alloys, and the resolution of those probes was inadequate for measurement of FSW dimensions with positions and metallurgical properties. In contrast, the present probes afford adequate accuracy and spatial resolution for the purposes of measuring the dimensions of FSW welds and correlating spatially varying electrical conductivities with metallurgical properties, including surface defects.

Kinchen, David G.

Nanoscale Hot-Wire Probes for Boundary-Layer Flows

Hot-wire probes having dimensions of the order of nanometers have been proposed for measuring temperatures (and possibly velocities) in boundary-layer flows at spatial resolutions much finer and distances from walls much smaller than have been possible heretofore. The achievable resolutions and minimum distances are expected to be of the order of tens of nanometers much less than a typical mean free path of a molecule and much less than the thickness of a typical flow boundary layer in air at standard temperature and pressure. An additional benefit of the small scale of these probes is that they would perturb the measured flows less than do larger probes. The hot-wire components of the probes would likely be made from semiconducting carbon nanotubes or ropes of such nanotubes. According to one design concept, a probe would comprise a single nanotube or rope of nanotubes laid out on the surface of an insulating substrate between two metallic wires. According to another design concept, a nanotube or rope of nanotubes would be electrically connected and held a short distance away from the substrate surface by stringing it between two metal electrodes. According to a third concept, a semiconducting nanotube or rope of nanotubes would be strung between the tips of two protruding electrodes made of fully conducting nanotubes or ropes of nanotubes. The figure depicts an array of such probes that could be used to gather data at several distances from a wall. It will be necessary to develop techniques for fabricating the probes. It will also be necessary to determine whether the probes will be strong enough to withstand the aerodynamic forces and impacts of micron-sized particles entrained in typical flows of interest.

Tedjojuwono, Ken T.

Hands-Free Transcranial Color Doppler Probe

Current transcranial color Doppler (TCD) transducer probes are bulky and difficult to move in tiny increments to search and optimize TCD signals. This invention provides miniature motions of a TCD transducer probe to optimize TCD signals. The mechanical probe uses a spherical bearing in guiding and locating the tilting crystal face. The lateral motion of the crystal face as it tilts across the full range of motion was achieved by minimizing the distance between the pivot location and the crystal face. The smallest commonly available metal spherical bearing was used with an outer diameter of 12 mm, a 3-mm tall retaining ring, and 5-mm overall height. Small geared motors were used that would provide sufficient power in a very compact package. After confirming the validity of the basic positioning concept, optimization design loops were completed to yield the final design. A parallel motor configuration was used to minimize the amount of space wasted inside the probe case while minimizing the overall case dimensions. The distance from the front edge of the crystal to the edge of the case was also minimized to allow positioning of the probe very close to the ear on the temporal lobe. The mechanical probe is able to achieve a +/-20deg tip and tilt with smooth repeatable action in a very compact package. The enclosed probe is about 7 cm long, 4 cm wide, and 1.8 cm tall. The device is compact, hands-free, and can be adjusted via an innovative touchscreen. Positioning of the probe to the head is performed via conventional transducer gels and pillows. This device is amendable to having advanced software, which could intelligently focus and optimize the TCD signal.

Chin, Robert

Behavior of Triple Langmuir Probes in Non-Equilibrium Plasmas

A model of current collection in Langmuir probes is used to investigate the effect representative non- equilibrium plasmas under various conditions have on the electron temperature and number density that would be calculated through analysis of the probe collection characteristics. The model uses the distribution function to calculate the charged particle flux to a probe and then, for fixed applied voltages, the current values that satisfy continuity in the probes are determined. The triple probe is not scanned in voltage, so there is no practical way using experimental triple probe data to determine if the plasma is in equilibrium. As a consequence, a triple probe analysis typically relies on the assumption that the plasma is in equilibrium. Proceeding from this point, the numerically-generated non-equilibrium triple probe data are analyzed assuming that the plasma is in equilibrium, with the data compared to the initial distribution function inputs of plasma temperature and number density to determine the effect the non-equilibrium distribution has on plasma measurements. The temperature and number density are both significantly affected when a fraction of the particles in the distribution are shifted from the equilibrium configuration into the non-equilibrium part of the distribution function. For all instances studied, the computed electron temperature and number density are extremely sensitive to small deviations from equilibrium ( ≤ 5% of the plasma shifted into the non-equilibrium function). Shifting more of the plasma into the non-equilibrium distribution beyond this initial level does not produce a significant additional shift in the computed plasma properties.

Polzin, Kurt A.

Heatshield for Extreme Entry Environment Technology (Heeet) and 3D Woven TPS Readiness for Outer Planet Probe Missions

Recent mission studies have shown entry at Uranus or at Neptune will require 3-D Woven TPS, either the two-layer HEEET or the single layer 3MDCP, with 3MDCP being more mass efficient. The 3MDCP capability being developed to support MSR EES is sufficient for the Ice Giants if the probe size is 1.25 m or less. [The Uranus Orbiter Probe (UOP) Flagship study for the Decadal used a 1.26m diameter probe.] For larger diameters, dual layer HEEET is easily scalable and is already at TRL 6. It is possible to develop a seam approach that would allow the use of 3MDCP; the resultant mass savings could warrant such a development. Ames is already working on a concept towards this. If aerocapture becomes part of the mission design for Uranus, delivery of the probe from orbit will be easier. Whether or not the probe is delivered from orbit, 3-D Woven (HEEET or 3MDCP) is the only TPS qualified to enable Ice Giant in situ probes. In addition to UOP, Saturn probe mission concepts will be enabled by 3-D Woven, either HEEET or 3MDCP. Launch periods for the UOP flagship or a Saturn probe mission in the early to mid 2030s requires the community to ensure that the 3D woven capability does not atrophy. Currently other than MSR EES, no other mission requires 3-D wovens, and the manufacturing for MSR will be completed by 2023. A gap in production of 5 or more years requires careful monitoring of the industrial base. In addition, manufacturing of 3-D woven TPS, from procurement and weaving to molding and infusion, is a minimum 2-year activity. In response to the threat of atrophy and the time critical and intensive nature of restarting weaving, advocacy from OPAG to NASA SMD for a sustainability effort would ensure in situ exploration of the outer planets in the decades to come.

M Gasch

Modification of Mach 6 Freestream Flow by Pitot Probe Bow Shock as Measured by Line FLDI and SAFS

Measurements of the flow in front of flat-face Pitot probes in NASA Langley ResearchCenter’s 20-Inch Mach 6 Air Tunnel were made using a 35-point line focused laser differentialinterferometer (FLDI), a two-point FLDI, and a self-aligned focusing schlieren system. Thesesystems were used to make measurements of flow unsteadiness between the bow shock andPitot probe face, while also probing the freestream region just upstream of the bow shock.Shock standoff distances from the non-intrusive measurements match closely with analyticalsolutions using the probe face diameter. Acoustic wave angles and velocities in the freestreamcompare favorably with DNS simulations of a Mach 6 freestream flow, and wave velocities in thepost-shock region slow as they approach the probe face. Peak frequencies in the post-shockregion as measured by FLDI compare favorably to the estimates computed from the shockstandoff distance for most probe diameters. With increasing unit Reynolds number, fluctuationintensities in the post-shock region were attenuated below the intensities of the freestream, witha spectral, spatial, and probe size dependence. Pitot probe power spectral density estimatesare presented from the test campaign, which can be compared with FLDI and SAFS data toevaluate the applicability of the transfer functions derived from computational simulations.

Joshua M Weisberger

A Multi‐Probe Automated Classification of Ice Crystal Habits During the IMPACTS Campaign

Although all ice crystals are unique, many can be grouped together by shape or habit, with members of a habit class sharing similar representations of properties such as fall velocity and growth rate. A decision tree algorithm designed to be adaptable to any particle imaging probe, thus enabling the creation of habit size distributions over a size range larger than that of any probe on its own, is used to classify ice crystals imaged by three airborne cloud probes in mid-latitude winter cyclones during the Investigation of Microphysics and Precipitation for Atlantic Coast-Threatening Snowstorms (IMPACTS) field campaign. Crystals are sorted into seven habit classes based on their morphological properties: sphere, column/needle, plate, graupel, dendrite, aggregate, and irregular. Although adaptability was its primary goal, the algorithm was found to be moderately skillful for identifying idealized habit images. Quantitative tests of the algorithm’s adaptability displayed mixed results, as Two-Dimensional Stereo Probe (2DS) classifications showed moderate correlation with Particle Habit Imaging and Polar Scattering Probe (PHIPS) classifications, but only weak correlation with High Volume Precipitation Spectrometer (HVPS) classifications. The algorithm was applied to random sets of images from each probe in a case study of a mesoscale snow band sampled on 7 February 2020. In the case study, qualitative analysis of particle images revealed general agreement on classifications among the probes, supporting the algorithm’s applicability to multiple cloud probes. Most classifications appeared correct upon manual inspection, suggesting that in practical use, the algorithm is reasonably able to classify non-idealized images.

Julian Schima

Overview of Key Saturn Probe Mission Trades

Ongoing studies, performed at NASA/JPL over the past two years in support of NASA's SSE Roadmap activities, proved the feasibility of a NF class Saturn probe mission. I. This proposed mission could also provide a good opportunity for international collaboration with the proposed Cosmic Vision KRONOS mission: a) With ESA contributed probes (descent modules) on a NASA lead mission; b) Early 2017 launch could be a good programmatic option for ESA-CV/NASA-NF. II. A number of mission architectures could be suitable for this mission: a) Probe Relay based architecture with short flight time (approx. 6.3-7 years); b) DTE probe telecom based architecture with long flight time (-11 years), and low probe data rate, but with the probes decoupled from the carrier, allowing for polar trajectories I orbiter. This option may need technology development for telecom; c) Orbiter would likely impact mission cost over flyby, but would provide significantly higher science return. The Saturn probes mission is expected to be identified in NASA's New Frontiers AO. Thus, further studies are recommended to refine the most suitable architecture. International collaboration is started through the KRONOS proposal work; further collaborated studies will follow once KRONOS is selected in October under ESA's Cosmic Vision Program.

probes

X-59 Air Data Probe Calibration Wind Tunnel Test

NASA's aeronautical innovators are working with Lockheed Martin to design and build a supersonic X-plane, the X-59, under the the Low Boom Flight Demonstrator (LBFD) Project, that produces a gentle thump rather than a loud sonic boom. The plane will be used to collect human response data over select U.S. communities. The data from the X-59 test flights will be provided to U.S. and international regulators to potentially allow supersonic flight over land, drastically reducing travel time within the U.S. and around the world. Two wind tunnel tests were conducted in the NASA Glenn Research Center (GRC) 8- by 6-Foot Supersonic Wind Tunnel to calibrate the nose probe for the X-59. The probe was successfully tested and calibrated at 19 Mach numbers between Mach 0.25 and Mach 1.7. Most data were collected using continuous roll angle sweeps at a set Mach number and pitch angle. About 725 high quality data runs were recorded during testing to be used in the calibration of the probe. A backup nose probe was also run through the same test matrix as the primary probe. The probe will be the primary instrument for the flight test of the X-59 for determining angle of attack, angle of sideslip, airspeed, and pressure altitude of the aircraft in flight. Knowing the aircraft's speed and attitude is critical for flight safety and is also critical data for the Sonic Boom mission. Areas of interest for the test were sea level takeoff and landing at Mach 0.2, subsonic cruise at Mach 0.9, and supersonic cruise at Mach 1.4. During Phase I flight testing, the air data nose probe and air data system as a whole will be further calibrated in flight to account for additional installed effects of the airframe on the air data system.

X-59

X-59 Air Data Probe Calibration Wind Tunnel Test

NASA's aeronautical innovators are working with Lockheed Martin to design and build a supersonic X-plane, the X-59, under the the Low Boom Flight Demonstrator (LBFD) Project, that produces a gentle thump rather than a loud sonic boom. The plane will be used to collect human response data over select U.S. communities. The data from the X-59 test flights will be provided to U.S. and international regulators to potentially allow supersonic flight over land, drastically reducing travel time within the U.S. and around the world. Two wind tunnel tests were conducted in the NASA Glenn Research Center (GRC) 8- by 6-Foot Supersonic Wind Tunnel to calibrate the nose probe for the X-59. The probe was successfully tested and calibrated at 19 Mach numbers between Mach 0.25 and Mach 1.7. Most data were collected using continuous roll angle sweeps at a set Mach number and pitch angle. About 725 high quality data runs were recorded during testing to be used in the calibration of the probe. A backup nose probe was also run through the same test matrix as the primary probe. The probe will be the primary instrument for the flight test of the X-59 for determining angle of attack, angle of sideslip, airspeed, and pressure altitude of the aircraft in flight. Knowing the aircraft's speed and attitude is critical for flight safety and is also critical data for the Sonic Boom mission. Areas of interest for the test were sea level takeoff and landing at Mach 0.2, subsonic cruise at Mach 0.9, and supersonic cruise at Mach 1.4. During Phase I flight testing, the air data nose probe and air data system as a whole will be further calibrated in flight to account for additional installed effects of the airframe on the air data system.

X-59

Measurement Accuracy and Uncertainty Analysis of the X-59 Air Data Probe Calibration Test Entry One

The X-59 is being developed to demonstrate quiet sonic boom technology. Data was obtained via two test entries in the NASA Glenn Research Center’s 8- by 6-Foot Supersonic Wind Tunnel to calibrate the X-59’s nose air data probe. The first entry tested two theoretically identical probes with the intention of one of the probes becoming the primary X-59 nose air data probe flight hardware and the other becoming a backup. A measurement accuracy and uncertainty analysis was performed on data obtained from the first test entry. The analysis showed that the uncertainties in the probe pressures were nearly identical for the two probes, with an average difference of 2.51 x 10-5 for the non-dimensional total pressure and 2.88 x 10-5 for the non-dimensional static pressures. The analysis also showed that the uncertainty in the probe yaw and pitch angles were 0.00034° and 0.01416°, respectively. This gives confidence in the X-59’s flight air data system.

Air Data Probe

Measurement Accuracy and Uncertainty Analysis of the X-59 Air Data Probe Calibration Test Entry One

The X-59 is being developed to demonstrate quiet sonic boom technology. Data was obtained via two test entries in the NASA Glenn Research Center’s 8- by 6-Foot Supersonic Wind Tunnel to calibrate the X-59’s nose air data probe. The first entry tested two theoretically identical probes with the intention of one of the probes becoming the primary X-59 nose air data probe flight hardware and the other becoming a backup. A measurement accuracy and uncertainty analysis was performed on data obtained from the first test entry. The analysis showed that the uncertainties in the probe pressures were nearly identical for the two probes, with an average difference of 2.51 x 10 -5 for the non-dimensional total pressure and 2.88 x 10 -5 for the non-dimensional static pressures. The analysis also showed that the uncertainty in the probe yaw and pitch angles were 0.00034° and 0.01416°, respectively. This gives confidence in the X-59’s flight air data system.

Air Data Probe

Wind Tunnel Test of A Scale Model of A Venus Probe to Determine Aeroacoustics Environment

The Zephyr probe for NASA’s DAVINCI project is being designed to fly to Venus and collect measurements to characterize the Venusian atmosphere while it descends towards the surface. Despite a slow descent speed as the probe approaches the surface, the very dense atmosphere means the vibro-acoustic environment that the probe must withstand could be very harsh. A wind tunnel test campaign was conducted to characterize the surface-pressure fluctuations (acoustics) on the external surface of the probe during the descent. The goal was to provide forcing functions for vibro-acoustic analysis of all instruments inside the probe. A 25% scale-model of the Zephyr probe was manufactured, instrumented with 18 microphones, and tested in two wind tunnels located in the Fluid Mechanics Lab at NASA Ames Research Center at velocities ranging from 13 m/s to 48 m/s. Trip strips were added to the model to ensure a turbulent boundary layer on the model. Microphones were located appropriately to provide spectra of pressure fluctuations in regions with different flow characteristics as well as for calculating various two-point statistics. The acoustic spectra measured in the wind tunnel tests were scaled up to flight-scale using the estimated flight trajectory information. Besides fluctuating surface-pressure measurements, hot-film velocity measurements as well as smoke-laser flow visualization were conducted to better understand the flow around the probe. Lastly, several different geometry configurations were tested to see whether any reduction in acoustic levels could be achieved, but none of the configurations that were tested offered significant improvements. The flow visualization showed 3 primary flow regimes on the model: an attached turbulent boundary layer on the front of the model, a region of separated flow upstream of the flared lip, and a large, separated wake at the rear of the model. The acoustic spectra generally show three different shapes corresponding to these flow regions, with the highest levels seen at the rear of the model, and directly in front of the drag plate. The scaled overall levels of pressure fluctuations were found to be high: in the range of 130dB to 155dB.

planetary probe

An octahedral Mach B-dot probe for 3D flows and magnetic fields in the edge of reversed field pinches

Measurements and simulations show that plasma relaxation processes in the reversed field pinch drive and redistribute both magnetic flux and momentum. To examine this relaxation process, a new 3D Mach B-dot probe has been constructed. This probe collects ion saturation currents through six molybdenum electrodes arranged on the flattened vertices of an octahedron made of boron nitride (BN). The ion saturation current flows through configurable voltage dividers for measurement and returns through one of six selectable return electrodes equally spaced along the 12 cm BN probe arm. In addition, the probe arm houses three B-dot magnetic pickup coils in the BN stalk immediately below to the octahedron, to measure the local magnetic field. Inserted in the Madison Symmetric Torus (MST) during deuterium discharges with 220 kA plasma current, density of 0.8 × 10 13 cm –3 , the probe collects ion saturation currents with sawtooth-like peaks correlated with relaxation events. This compact octahedral design fitting six Mach electrode surfaces within a 1 cm3 cube will enable future multi-point, multi-field probes compatible with the 1.5 in. ports of MST. Such probes will allow for flow circulation, current, and canonical vorticity to be calculated in the center of the finite difference stencil formed by the measurement locations.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY